Full-automatic cleanliness extraction equipment
The design of fully automatic cleanliness extraction equipment solves the problems of cumbersome and inefficient traditional manual operations, realizes automated parts cleaning, and improves efficiency and consistency of cleaning quality.
Patent Information
- Application Number
- CN202422544374.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-22
AI Technical Summary
Traditional cleanliness extraction equipment relies on manual operation, which makes the operation cumbersome, time-consuming and labor-intensive, and the cleaning effect inconsistent.
A fully automatic cleanliness extraction equipment was designed, which includes a cleaning chamber, a lifting platform, a cleaning tank assembly, a sliding plate and a moving assembly. Through the cooperation of the automated sliding plate and the clamping plate, the tumbling cleaning of the parts is achieved, reducing manual operation.
It improves the efficiency of cleanliness extraction work, reduces labor intensity, and ensures the consistency and stability of the cleaning effect.
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Figure CN223405489U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleanliness extraction equipment, in particular to a fully automatic cleanliness extraction equipment. Background Art
[0002] People often use cleanliness particle extractors to remove as many particles as possible attached to the surface of parts and collect them effectively. It has the characteristics of little impact of the external environment on the product, high recycling rate of cleaning fluid, and improved detection efficiency. The particle contaminants on the surface of the parts can be collected on the filter membrane surface in time. When the parts are cleaned, the filter membrane sample can be obtained, which greatly reduces the retention time of particle contaminants in the cleaning agent.
[0003] In traditional cleanliness extraction equipment, the parts cleaning process often relies on manual operation, which is inconvenient and inefficient. Specifically, when cleaning parts, workers usually need to wear gloves on the front of the equipment, pick up the parts with one hand, and operate the spray gun with the other hand to rinse. This operation method is not only cumbersome, but also increases the labor intensity of workers, making the entire cleaning process time-consuming and labor-intensive. In addition, manual cleaning methods can lead to inconsistent cleaning results, as different workers may have different operating skills and strength, which directly affects the stability of cleaning quality. Utility Model Content
[0004] The purpose of the present utility model is to provide a fully automatic cleanliness extraction device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a fully automatic cleanliness extraction device, comprising: an equipment body, wherein a mounting groove is constructed on the equipment body; a cleaning chamber, wherein the cleaning chamber is arranged on the equipment body, and a lifting platform is installed on the equipment body and in the cleaning chamber; a cleaning tank assembly, wherein the cleaning tank assembly is placed on the lifting platform, and the cleaning tank assembly comprises an upper tank and a lower tank, and the upper tank and the lower tank are detachably connected; there are two sliding plates, and the two sliding plates are symmetrically distributed and slidably installed on one side of the mounting groove, and the two sliding plates pass through the equipment body and extend into the cleaning chamber, and a clamping plate is rotatably installed on the adjacent sides of the two sliding plates, and the clamping plate is clamped with one end of the cleaning tank assembly; a moving assembly, wherein the moving assembly is installed in the mounting groove, and is used to drive the two sliding plates to move closer to or away from each other.
[0006] As a further preferred embodiment of the present technical solution, the lifting platform includes an electric push rod fixedly inserted on the equipment body, a support plate is fixedly mounted on the telescopic end of the electric push rod, and the cleaning tank assembly is placed on the support plate.
[0007] As a further preferred embodiment of the present technical solution, upper plates are fixedly installed at both ends of the upper groove, lower plates are fixedly installed at both ends of the lower groove, a limiting plate is fixedly installed at the bottom of the upper plate, a limiting groove is constructed on the lower plate, the limiting plate is inserted into the limiting groove, and the clamping plate is U-shaped and clamped between the upper plate and the lower plate.
[0008] As a further preferred embodiment of the present technical solution, the moving component includes a bidirectional threaded rod rotatably installed on one side of the inner wall of the installation groove, the two sliding plates are threadedly connected to the bidirectional threaded rod, and a driving component for driving the bidirectional threaded rod to rotate is installed on the device body.
[0009] As a further preferred embodiment of the present technical solution, the driving assembly includes two rotating cylinders rotatably inserted on the equipment body, a cylinder is fixedly inserted on the two rotating cylinders, a fixed frame is fixedly installed on the telescopic ends of the two cylinders, a rotating shaft is fixedly installed on one side of the clamping plate, a block is fixedly installed on one end of the bidirectional threaded rod and one end of the rotating shaft, the fixed frame is clamped with the block, a pulley is fixedly sleeved on the outer surface of the two rotating cylinders, the two pulleys are connected by belt transmission, and a rotating part for driving one of the rotating cylinders to rotate is installed on the equipment body.
[0010] As a further preferred embodiment of the present technical solution, the rotating member includes a first gear fixedly mounted on one of the rotating cylinders, a drive motor is fixedly mounted on one side of the device body, a second gear is fixedly mounted on the output end of the drive motor, and the second gear is engaged with the first gear.
[0011] As a further preferred embodiment of the present technical solution, silicone pads are fixedly installed on the inner surfaces of the upper groove and the lower groove.
[0012] The utility model provides a fully automatic cleanliness extraction device, which has the following beneficial effects:
[0013] The utility model can drive the parts in the cleaning tank assembly to roll through the cooperation between the cleaning tank assembly, the sliding plate, the clamping plate and the moving assembly, so as to facilitate the nozzle to flush different surfaces thereof, avoid the trouble of manual flushing by the staff, and realize automatic comprehensive flushing, which greatly reduces the labor intensity of the staff, improves the efficiency of the cleanliness extraction work, ensures the consistency of the cleaning effect, and the stability of the cleaning quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a three-dimensional structural diagram of the utility model;
[0015] Figure 2 This utility model Figure 1 A sectional three-dimensional structural diagram from a top view;
[0016] Figure 3 This utility model Figure 1 3D structural diagram of the mobile component;
[0017] Figure 4 This utility model Figure 3 A side-view sectional perspective structural diagram;
[0018] Figure 5 This utility model Figure 3 A top view of the plan structure.
[0019] In the figure: 1. Equipment body; 101. Mounting slot; 2. Cleaning chamber; 3. Lifting platform; 31. Electric push rod; 32. Support plate; 4. Cleaning slot assembly; 41. Upper slot; 42. Lower slot; 5. Sliding plate; 6. Clamping plate; 7. Moving assembly; 71. Bidirectional threaded rod; 72. Driving assembly; 721. Rotating cylinder; 722. Cylinder; 723. Fixed frame; 724. Block; 725. Rotating shaft; 726. Pulley; 727. Rotating part; 9. Upper plate; 10. Lower plate; 11. Limiting plate; 12. First gear; 13. Driving motor; 14. Second gear; 15. Silicone pad. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0021] The utility model provides a technical solution: Figure 1-5 As shown, in this embodiment, a fully automatic cleanliness extraction device includes: a device body 1, wherein the device body 1 is configured with a mounting groove 101;
[0022] A cleaning chamber 2 is provided on the device body 1 , and a lifting platform 3 is installed on the device body 1 and inside the cleaning chamber 2 ;
[0023] A cleaning tank assembly 4 is placed on the lifting platform 3. The cleaning tank assembly 4 includes an upper tank 41 and a lower tank 42. The upper tank 41 and the lower tank 42 are detachably connected.
[0024] There are two sliding plates 5, which are symmetrically distributed and slidably installed on one side of the mounting groove 101. The two sliding plates 5 pass through the device body 1 and extend into the cleaning chamber 2. A clamping plate 6 is rotatably installed on the adjacent side of the two sliding plates 5, and the clamping plate 6 is clamped with one end of the cleaning tank assembly 4;
[0025] The moving component 7 is installed in the installation groove 101 and is used to drive the two sliding plates 5 to move closer to or away from each other.
[0026] The moving assembly 7 includes a bidirectional threaded rod 71 rotatably mounted on one side of the inner wall of the mounting groove 101, the two sliding plates 5 are threadedly connected to the bidirectional threaded rod 71, and a driving assembly 72 for driving the bidirectional threaded rod 71 to rotate is installed on the device body 1. The driving assembly 72 includes two rotating cylinders 721 rotatably inserted on the device body 1, each of the two rotating cylinders 721 is fixedly inserted with a cylinder 722, and the telescopic ends of the two cylinders 722 are fixedly mounted with a fixed frame 723, a rotating shaft 725 is fixedly mounted on one side of the clamping plate 6, one end of the bidirectional threaded rod 71 and one end of the rotating shaft 725 are fixedly mounted with a block 724, and the fixed frame 723 is clamped with the block 724, and the outer surfaces of the two rotating cylinders 721 are fixedly sleeved with pulleys 726, and the two pulleys 726 are connected by a belt transmission. A rotating member 727 for driving one of the rotating cylinders 721 to rotate is installed on the device body 1. The rotating member 727 includes a first gear 12 fixedly mounted on one of the rotating cylinders 721 , a driving motor 13 is fixedly mounted on one side of the device body 1 , a second gear 14 is fixedly mounted on the output end of the driving motor 13 , and the second gear 14 is meshed with the first gear 12 .
[0027] The cleaning chamber 2 is built into the device body 1 and is used to accommodate the cleaning tank assembly 4. A nozzle is installed on the top of the inner wall of the cleaning chamber 2 to spray out cleaning liquid. The parts are placed in the cleaning tank assembly 4. The cleaning tank assembly 4 is in the shape of a thin rod colander with multiple gaps. It is a cleaning tank on the existing cleanliness extraction equipment, which is convenient for spraying cleaning liquid onto the parts for cleaning. It is not shown in detail in the figure. The assembly includes an upper tank 41 and a lower tank 42, which are detachably connected to facilitate installation and disassembly, and the parts are placed in the cleaning tank assembly 4. Two sliding plates 5 are symmetrically distributed on one side of the installation groove 101 and are clamped to one end of the cleaning tank assembly 4 through the clamping plate 6. The sliding plate 5 passes through the device body 1 and extends into the cleaning chamber 2. The moving assembly 7 is installed in the installation groove 101. Its core is a bidirectional threaded rod 71. The sliding plate 5 is threadedly connected to the bidirectional threaded rod 71. By rotating the bidirectional threaded rod 71, the sliding plates 5 can be moved closer or farther away from each other, thereby controlling the clamping force of the clamping plate 6 on the cleaning tank assembly 4. When the parts need to be cleaned, the upper tank 41 and the lower tank 42 are disassembled and separated, and then the parts are placed inside. Then, the upper tank 41 and the lower tank 42 are combined and installed, and then placed on the lifting platform 3. Then, the rotating member 727 is activated to drive one of the rotating cylinders 721 to rotate, thereby driving the cylinder 722 inside it to rotate, and then driving the fixed frame 723 on it and the block 724 connected to the fixed frame 723 to rotate, and then driving the two-way threaded rod 71 to rotate, so that the two sliding plates 5 are close to each other to clamp the cleaning tank assembly 4, and then the lifting platform 3 is lowered and away from the cleaning tank assembly 4. When the two-way threaded rod 71 rotates, the other fixed frame 723 and the block 724 are separated to prevent the clamping plate 6 from also being damaged. After the clamping is completed, the block 724 and the fixed frame 723 at the bidirectional threaded rod 71 are separated, and the cylinder 722 on the other rotating cylinder 721 is started to extend its telescopic end, driving the fixed frame 723 on it to engage with the block 724 on the rotating shaft 725, so that through the linkage of the pulley 726, the clamping plate 6 can be driven to flip, and then the clamped cleaning tank assembly 4 can be driven to rotate, and at the same time, the parts in the cleaning tank assembly 4 can be driven to roll, so that the nozzle can flush different surfaces thereof, avoiding the trouble of manual flushing by the staff. The automatic comprehensive flushing greatly reduces the labor intensity of the staff, improves the efficiency of the cleanliness extraction work, and ensures the consistency of the cleaning effect and the stability of the cleaning quality.
[0028] like Figure 3 As shown, the lifting platform 3 includes an electric push rod 31 fixedly inserted on the equipment body 1, and a support plate 32 is fixedly installed on the telescopic end of the electric push rod 31, and the cleaning tank assembly 4 is placed on the support plate 32.
[0029] The lifting platform 3 is installed inside the cleaning chamber 2 and lifts the cleaning tank assembly 4 by extending and retracting the electric push rod 31 .
[0030] like Figure 4 As shown, upper plates 9 are fixedly installed at both ends of the upper groove 41, lower plates 10 are fixedly installed at both ends of the lower groove 42, a limiting plate 11 is fixedly installed at the bottom of the upper plate 9, a limiting groove is constructed on the lower plate 10, and the limiting plate 11 is inserted into the limiting groove, and the clamping plate 6 is U-shaped and is clamped between the upper plate 9 and the lower plate 10.
[0031] The limiting plate 11 is clamped in the limiting groove, so that it can limit the upper plate 9 and the lower plate 10 to a certain extent, and then limit the upper groove 41 and the lower groove 42, so that the clamping plate 6 can clamp the upper groove 41 and the lower groove 42, and conveniently clamp the cleaning tank assembly 4.
[0032] like Figure 1 and Figure 4 As shown, the rotating member 727 includes a first gear 12 fixedly mounted on one of the rotating cylinders 721 , a driving motor 13 is fixedly mounted on one side of the device body 1 , and a second gear 14 is fixedly mounted on the output end of the driving motor 13 , and the second gear 14 is engaged with the first gear 12 .
[0033] The driving motor 13 is started to drive the second gear 14 . Since the second gear 14 is engaged with the first gear 12 , the two first gears 12 can be driven to rotate, thereby driving one of the rotating cylinders 721 to rotate.
[0034] like Figure 2 As shown, silicone pads 15 are fixedly installed on the inner surfaces of the upper groove 41 and the lower groove 42 .
[0035] The silicone pad 15 is used to protect the parts and prevent the parts from directly contacting the inner surfaces of the upper groove 41 and the lower groove 42 and causing wear.
[0036] The utility model provides a tire curing bladder production transfer trolley, the specific working principle is as follows:
[0037] When the parts need to be cleaned, the upper tank 41 and the lower tank 42 are disassembled and separated, and then the parts are placed inside. Then, the upper tank 41 and the lower tank 42 are combined and installed, and then placed on the lifting platform 3. Then, the rotating member 727 is activated to drive one of the rotating cylinders 721 to rotate, thereby driving the cylinder 722 inside it to rotate, and then driving the fixed frame 723 on it and the block 724 connected to the fixed frame 723 to rotate, and then driving the two-way threaded rod 71 to rotate, so that the two sliding plates 5 are close to each other to clamp the cleaning tank assembly 4, and then the lifting platform 3 is lowered and away from the cleaning tank assembly 4. When the two-way threaded rod 71 rotates, the other fixed frame 723 and the block 724 are separated to prevent the clamping plate 6 from also being damaged. After the clamping is completed, the block 724 and the fixed frame 723 at the bidirectional threaded rod 71 are separated, and the cylinder 722 on the other rotating cylinder 721 is started to extend its telescopic end, driving the fixed frame 723 on it to engage with the block 724 on the rotating shaft 725, so that through the linkage of the pulley 726, the clamping plate 6 can be driven to flip, and then the clamped cleaning tank assembly 4 can be driven to rotate, and at the same time, the parts in the cleaning tank assembly 4 can be driven to roll, so that the nozzle can flush different surfaces thereof, avoiding the trouble of manual flushing by the staff. The automatic comprehensive flushing greatly reduces the labor intensity of the staff, improves the efficiency of the cleanliness extraction work, and ensures the consistency of the cleaning effect and the stability of the cleaning quality.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic cleanliness extraction device, characterized in that: include: A device body (1), wherein a mounting groove (101) is configured on the device body (1); A cleaning chamber (2), the cleaning chamber (2) being arranged on the device body (1), and a lifting platform (3) being installed on the device body (1) and located within the cleaning chamber (2); A cleaning tank assembly (4), the cleaning tank assembly (4) being placed on the lifting platform (3), the cleaning tank assembly (4) comprising an upper tank (41) and a lower tank (42), the upper tank (41) and the lower tank (42) being detachably connected; There are two sliding plates (5), the two sliding plates (5) are symmetrically distributed and slidably installed on one side of the installation groove (101), the two sliding plates (5) pass through the device body (1) and extend into the cleaning chamber (2), and a clamping plate (6) is rotatably installed on the adjacent side of the two sliding plates (5), and the clamping plate (6) is clamped with one end of the cleaning tank assembly (4); A moving assembly (7) is installed in the installation groove (101) and is used to drive the two sliding plates (5) to move closer to or farther away from each other.
2. The fully automatic cleanliness extraction equipment according to claim 1, characterized in that: The lifting platform (3) comprises an electric push rod (31) fixedly inserted on the equipment body (1); a support plate (32) is fixedly mounted on the telescopic end of the electric push rod (31); and the cleaning tank assembly (4) is placed on the support plate (32).
3. The fully automatic cleanliness extraction equipment according to claim 1, characterized in that: An upper plate (9) is fixedly mounted on both ends of the upper groove (41), a lower plate (10) is fixedly mounted on both ends of the lower groove (42), a limiting plate (11) is fixedly mounted on the bottom of the upper plate (9), a limiting groove is constructed on the lower plate (10), and the limiting plate (11) is inserted into the limiting groove. The clamping plate (6) is U-shaped and is clamped between the upper plate (9) and the lower plate (10).
4. The fully automatic cleanliness extraction device according to claim 1, characterized in that: The moving assembly (7) includes a bidirectional threaded rod (71) rotatably mounted on one side of the inner wall of the mounting groove (101), the two sliding plates (5) are threadedly connected to the bidirectional threaded rod (71), and a driving assembly (72) for driving the bidirectional threaded rod (71) to rotate is installed on the device body (1).
5. The fully automatic cleanliness extraction device according to claim 4, characterized in that: The driving assembly (72) includes two rotating cylinders (721) rotatably inserted on the device body (1), a cylinder (722) is fixedly inserted on the two rotating cylinders (721), and a fixed frame (723) is fixedly installed on the telescopic ends of the two cylinders (722). A rotating shaft (725) is fixedly installed on one side of the clamping plate (6), and a block (724) is fixedly installed on one end of the bidirectional threaded rod (71) and one end of the rotating shaft (725). The fixed frame (723) is clamped with the block (724). The outer surfaces of the two rotating cylinders (721) are fixedly sleeved with pulleys (726), and the two pulleys (726) are connected by belt transmission. A rotating member (727) for driving one of the rotating cylinders (721) to rotate is installed on the device body (1).
6. The fully automatic cleanliness extraction device according to claim 5, characterized in that: The rotating member (727) includes a first gear (12) fixedly mounted on one of the rotating cylinders (721); a driving motor (13) is fixedly mounted on one side of the device body (1); a second gear (14) is fixedly mounted on the output end of the driving motor (13); and the second gear (14) is meshed with the first gear (12).
7. The fully automatic cleanliness extraction device according to claim 1, characterized in that: A silica gel pad (15) is fixedly mounted on the inner surfaces of the upper groove (41) and the lower groove (42).
Citation Information
Cited By
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