Wire cleaning device used before enameled wire processing

Abstract

The utility model relates to the technical field of varnished wire processing, in particular to a wire cleaning device before varnished wire processing, which comprises a cleaning box, an air drying box and a drying box, and a wire sequentially enters the cleaning box, the air drying box and the drying box. The upper end of the cleaning box extends downwards to form a partition plate, a gap exists between the partition plate and the bottom of the cleaning box, a wire enters from the cleaning box on one side of the partition plate and is output from the cleaning box on the other side of the partition plate, an ultrasonic generator is arranged in the cleaning box on the wire input side, and a flushing nozzle is arranged in the cleaning box on the wire output side. The flushing nozzle is connected with a high-pressure water source and is aligned with the wire. According to the wire cleaning device before enameled wire processing, oil stains on the surface of a wire can be removed through ultrasonic waves, meanwhile, the oil stains are washed away through high-pressure clear water when the wire penetrates out of water, the oil stains are prevented from being attached again, air drying and drying are adopted subsequently, the wire is rapidly dried, the cleaning effect is good, and efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of enameled wire processing, in particular to a wire cleaning device before enameled wire processing. Background Art

[0002] Prior to preparing enameled wire, the wire must be cleaned to remove oil, dirt, and other impurities from the wire's surface. However, current methods typically involve passing the wire through a cleaning tank, which contains a cleaning mechanism, such as an ultrasonic generator, that generates ultrasonic waves to remove oil and impurities from the wire's surface. However, in actual use, the detached oil floats on the surface of the cleaning tank's water. After cleaning, the wire emerges from the water and passes through the tank's surface, causing the oil to reattach to the wire's surface, affecting the cleaning effect. Utility Model Content

[0003] In order to solve the above technical deficiencies, the utility model provides a wire cleaning device before enameled wire processing, which can effectively remove oil stains on the surface of the wire and has a good cleaning effect.

[0004] The utility model discloses a wire cleaning device before enameled wire processing, comprising a cleaning box, an air drying box and a drying box, wherein guide wheels are arranged on the top and bottom of the cleaning box, the air drying box and the drying box, and the wire enters the cleaning box, the air drying box and the drying box in sequence;

[0005] A partition extends downward from the upper end of the cleaning box, and there is a gap between the partition and the bottom of the cleaning box. The wire enters the cleaning box from one side of the partition and exits from the cleaning box from the other side of the partition. An ultrasonic generator is provided in the cleaning box on the side where the wire enters, and a flushing nozzle is provided in the cleaning box on the side where the wire exits. The flushing nozzle is connected to a high-pressure water source and is aimed at the wire.

[0006] A fan is provided on the top of the air drying box to blow away water on the wire;

[0007] The drying box is provided with a heating mechanism for drying the moisture on the wire.

[0008] An overflow port is provided on the side wall of the cleaning box on the wire input side, an overflow trough is provided on the side wall of the cleaning box outside the overflow port, and a discharge pipe is provided at the bottom of the overflow trough.

[0009] A crossbeam is provided on the top of the air drying box, a fan is provided on the lower surface of the crossbeam, two air outlets are provided on the fan, the air outlets are respectively aligned with the wires on both sides, and a drainage pipe is provided at the bottom of the air drying box.

[0010] A top plate is provided on the top of the drying box, and two through holes for the wires to enter and exit are provided on the top plate. A heating mechanism is provided at the bottom of the drying box, and the heating mechanism is a heating wire.

[0011] The utility model provides a wire cleaning device before enameled wire processing, which can use ultrasonic waves to remove oil stains on the surface of the wire, and at the same time use high-pressure clean water to flush the oil stains when the wire passes through the water to prevent the oil stains from re-attaching, and subsequently adopt air drying and drying to achieve rapid drying of the wire, good cleaning effect and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the utility model;

[0013] Figure 2 for Figure 1 Schematic diagram of the cross section of AA;

[0014] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model. DETAILED DESCRIPTION

[0015] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.

[0016] Example 1:

[0017] like Figure 1-Figure 3 As shown, the utility model discloses a wire cleaning device before enameled wire processing, comprising a cleaning box 1, an air drying box 2 and a drying box 3. Guide wheels 4 are provided on the top and bottom of the cleaning box 1, the air drying box 2 and the drying box 3. The wire enters the cleaning box 1, the air drying box 2 and the drying box 3 in sequence.

[0018] A partition 5 extends downward from the upper end of the cleaning box 1. There is a gap between the partition 5 and the bottom of the cleaning box 1. The wire enters the cleaning box 1 from one side of the partition 5 and exits from the cleaning box 1 from the other side of the partition 5. An ultrasonic generator 6 is provided in the cleaning box 1 on the side where the wire enters, and a flushing nozzle 11 is provided in the cleaning box 1 on the side where the wire exits. The flushing nozzle 11 is connected to a high-pressure water source and is aimed at the wire.

[0019] A fan 12 is provided on the top of the air drying box 2 for blowing away water on the wire;

[0020] The drying box 3 is provided with a heating mechanism 15 for drying the moisture on the wire.

[0021] A wire unwinding mechanism and a wire rewinding mechanism are respectively provided at both ends of the cleaning device, and the wire unwinding mechanism and the wire rewinding mechanism provide power for the movement of the wire during the wire cleaning process. Of course, the wire unwinding mechanism and the wire rewinding mechanism are existing known mechanisms, and their specific structures are not described in detail. After being output from the unwinding mechanism, the wire first passes through the guide wheel 4 on one side of the top of the cleaning box 1, then enters the bottom of the cleaning box 1, bypasses the guide wheel 4 at the bottom of the cleaning box 1, and then goes up to the guide wheel 4 at the top of the other side of the cleaning box 1, then enters the air drying box 2, bypasses the guide wheel 4 at the bottom of the air drying box 2, and then goes up to the guide wheel 4 at its top, and then enters the drying box 3, bypasses the guide wheel 4 inside the drying box 3, and is transported upward to the top guide wheel 4, and finally enters the wire rewinding mechanism.

[0022] A partition 5 extending from top to bottom is provided within the cleaning tank 1. A gap exists between the bottom of the partition 5 and the bottom of the cleaning tank 1, allowing water to circulate inside. During the actual cleaning process, the conductor first enters the cleaning tank 1 from one side of the partition 5. During this process, the ultrasonic generator 6 on that side generates ultrasonic waves, cleaning the surface of the conductor. The cleaned oil quickly floats to the surface of the water on that side, and the cleaned conductor is then discharged upward from the other side of the partition 5. Due to the presence of the partition 5, the cleaned oil is isolated on one side of the partition 5, so the surface of the water on the side where the conductor is discharged is relatively clean, and no oil will adhere to the conductor. Even if a small amount of oil still adheres to the conductor surface, after the conductor passes through the water surface, the flushing nozzle 11 on the partition 5 sprays high-pressure water to flush the oil off the conductor. Since the oil on the conductor surface has fallen off after the ultrasonic treatment, it can be quickly washed away by the high-pressure water, thereby improving the cleaning effect of the conductor. In addition, since the water sprayed by the flushing nozzle 11 will enter the cleaning pool on the side of the wire output, the water level on this side will rise, and the water will flow to the other side through the gap under the partition 5, which makes the water always flow from the wire output side to the wire input side, so the oil stains generated by cleaning on the wire input side are not easy to flow back to the cleaning pool on the side of the wire output, so as to ensure that the water in the cleaning pool on the side of the wire output is relatively clean, reducing the oil stains from adhering to the wire again.

[0023] The wire output from the cleaning tank enters the air drying box 2, where the wind from the fan 12 blows off the water droplets on the surface of the wire, and then enters the drying box 3 to dry the moisture on the surface of the wire. Blowing off the large particles of water droplets first makes the subsequent drying process faster and more efficient.

[0024] An overflow port 8 is provided on the side wall of the cleaning tank 1 on the wire input side. An overflow trough 9 is provided on the side wall of the cleaning tank 1 outside the overflow port 8, and a drain pipe 10 is provided at the bottom of the overflow trough 9. Since the water sprayed by the flushing nozzle 11 increases the water volume in the cleaning tank 1, to prevent the water volume in the cleaning tank 1 from continuously increasing, and thus the amount of oil and dirt in the cleaning tank 1, the overflow port 8 is provided on the side wall of the cleaning tank 1 on the wire input side. Of course, the height of the overflow port 8 needs to be lower than the height of the flushing nozzle 11. When the flushing nozzle 11 flushes the wire, the water volume in the cleaning tank increases, and the amount of oil and dirt in the cleaning tank on the wire input side also increases. When the liquid level reaches the overflow port 8, the top layer of liquid will be discharged outward through the overflow port 8 into the overflow trough 9. Since the oil and dirt float on the water surface, they can be quickly discharged, thereby improving the cleaning effect.

[0025] A crossbeam 7 is installed at the top of the drying box 2, and a fan 12 is installed on its lower surface. Fan 12 is equipped with two air outlets, one of which is aimed at the wires on either side. A drain pipe 13 is installed at the bottom of the drying box 2. Fan 12 in the drying box 2 can blow strong air, which acts on the wires on both sides, blowing off water droplets on the wires that have passed through the washing tank water. This has a significant effect and improves the efficiency of subsequent drying.

[0026] The drying box 3 is topped with a roof panel 14, which has two through-holes for the wires to enter and exit. A heating mechanism 15, consisting of a heating wire, is located at the bottom of the drying box 3. The roof panel 14 forms a substantially enclosed enclosure, minimizing heat loss and lowering energy consumption. The heating wire heats the interior of the drying box 3, rapidly evaporating moisture from the wires entering the drying box 3 and improving drying efficiency.

[0027] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0028] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to the interaction between two elements. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0029] In this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0030] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simplified modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A wire cleaning device before enameled wire processing, characterized by: It includes a washing box, an air drying box and a drying box. Guide wheels are provided on the top and bottom of the washing box, the air drying box and the drying box, and the wires enter the washing box, the air drying box and the drying box in sequence. A partition extends downward from the upper end of the cleaning box, and there is a gap between the partition and the bottom of the cleaning box. The wire enters the cleaning box from one side of the partition and exits from the cleaning box from the other side of the partition. An ultrasonic generator is provided in the cleaning box on the side where the wire enters, and a flushing nozzle is provided in the cleaning box on the side where the wire exits. The flushing nozzle is connected to a high-pressure water source and is aimed at the wire. A fan is provided on the top of the air drying box to blow away water on the wire; The drying box is provided with a heating mechanism for drying the moisture on the wire.

2. The wire cleaning device before enameled wire processing according to claim 1, characterized in that: An overflow port is provided on the side wall of the cleaning box on the wire input side, an overflow trough is provided on the side wall of the cleaning box outside the overflow port, and a discharge pipe is provided at the bottom of the overflow trough.

3. The wire cleaning device before enameled wire processing according to claim 1, characterized in that: A crossbeam is provided on the top of the air drying box, a fan is provided on the lower surface of the crossbeam, two air outlets are provided on the fan, the air outlets are respectively aligned with the wires on both sides, and a drainage pipe is provided at the bottom of the air drying box.

4. The wire cleaning device before enameled wire processing according to claim 1, characterized in that: A top plate is provided on the top of the drying box, and two through holes for the wires to enter and exit are provided on the top plate. A heating mechanism is provided at the bottom of the drying box, and the heating mechanism is a heating wire.

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