Efficient waste heat recovery pyrolysis reactor

By arranging a vibration part and a magnetic rod structure in the feed frame, the problem of feed frame blocking is solved, and stable operation and convenient maintenance of the feed frame are achieved.

CN223405630UActive Publication Date: 2025-10-03HENGYU ENVIRONMENTAL ENGINEERING (HUBEI) CO LTD
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Patent Information

Application Number
CN202422761380.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-03
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

During use of the existing high-efficiency waste heat recovery pyrolysis reactor, materials are easily adsorbed on the inner wall of the feed frame, causing the feed frame to be blocked.

Method used

By setting a vibration part in the feed frame, the driving motor is used to drive the threaded rod to rotate, and the threaded rod drives the vibration plate to perform horizontal reciprocating motion. The vibration plate knocks the outer wall of the feed frame to reduce material blockage, and the magnetic rod is combined with the fixed frame to facilitate the removal and installation of the cover plate, which is convenient for regular maintenance.

Benefits of technology

It effectively reduces material blockage inside the feed frame, simplifies the operation process of the cover, facilitates regular maintenance, and improves the stability and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient waste heat recovery pyrolysis reactor. Relates to the technical field of garbage treatment. In the use process of the efficient waste heat recovery pyrolysis reactor, materials usually enter a decomposition frame through a feeding frame, part of the materials can be adsorbed on the inner wall of the feeding frame in the input process, and the adsorbed materials are gradually stacked to cause blockage of the feeding frame. The efficient waste heat recovery pyrolysis reactor comprises a base, the decomposition frame, a discharging pipe, the feeding frame and a vibration part, the decomposing frame is fixedly arranged above the base, the discharging pipe is fixedly arranged at the bottom of the decomposing frame, the feeding frame is fixedly arranged above a frame body of the decomposing frame, and the vibrating part is arranged above the decomposing frame. The driving motor is started to drive the threaded rod to rotate, the threaded rod rotates to drive the vibrating plate to horizontally reciprocate under the influence of threads, the vibrating plate moves to knock the outer wall of the feeding frame to vibrate the outer wall of the feeding frame, and therefore the situation that materials are blocked in the feeding frame is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of garbage disposal, in particular to a high-efficiency waste heat recovery pyrolysis reactor. Background Art

[0002] Garbage is solid waste generated in human daily life and production. Due to its large discharge volume, complex and diverse composition, and its pollution, resource and social nature, it needs to be harmlessly, resourcefully, reduced and socially treated. If it is not properly handled, it will pollute the environment, affect environmental hygiene, waste resources, destroy production and living safety, and undermine social harmony. Garbage disposal is to quickly remove the garbage, treat it harmlessly, and finally make rational use of it. A high-efficiency waste heat recovery pyrolysis reactor will be used in the garbage discharge process.

[0003] During use of the existing high-efficiency waste heat recovery pyrolysis reactor, materials usually enter the decomposition frame through the feed frame. Some materials will be adsorbed on the inner wall of the feed frame during the input process. The adsorbed materials gradually accumulate and cause the feed frame to be blocked. Utility Model Content

[0004] The purpose of the present utility model is to provide a high-efficiency waste heat recovery pyrolysis reactor to solve the problem proposed in the above background technology that during use of the high-efficiency waste heat recovery pyrolysis reactor, materials usually enter the decomposition frame through the feed frame, and some materials will be adsorbed on the inner wall of the feed frame during the input process. The adsorbed materials gradually accumulate and cause the feed frame to be blocked.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency waste heat recovery pyrolysis reactor, comprising a base, a decomposition frame, a discharge pipe, a feed frame and a vibration part, the decomposition frame is fixed above the base, the discharge pipe is fixed at the bottom of the decomposition frame, the feed frame is fixed above the decomposition frame body, the vibration part is arranged above the decomposition frame, the vibration part has a vibration frame fixed above the decomposition frame, and the feed frame is arranged inside the vibration frame, a drive motor is fixed inside the vibration frame, a first bevel gear is fixed at the output end of the drive motor, a threaded rod is arranged inside the vibration frame, the threaded rod is located at one end of the first bevel gear and a second bevel gear is fixed, and the second bevel gear is meshed with the first bevel gear, the threaded rod is sleeved with a vibration plate, and a threaded groove matching the threaded rod is opened on the vibration plate, and the threaded rod is threadedly connected to the threaded groove of the vibration plate.

[0006] By adopting the above technical solution, the threaded rod can be driven to rotate by starting the driving motor. The rotation of the threaded rod drives the vibration plate to perform horizontal reciprocating motion under the influence of the thread. The movement of the vibration plate knocks on the outer wall of the feed frame to cause it to vibrate, thereby reducing the occurrence of material blockage inside the feed frame.

[0007] Preferably, the vibration part further has a support block fixed to the inner wall of the vibration frame, a cover plate is provided above the support block, a fixed frame is fixed to the outer wall of the vibration frame, a magnetic rod is rotatably connected inside the fixed frame, and the magnetic rod is in contact with the cover plate.

[0008] By adopting the above technical solution, the cover can be fixed by cooperating with the magnetic rod and the fixed frame, and the cover can be disassembled or installed by rotating the magnetic rod. The operation process is simple, which makes it convenient for staff to open the cover and perform regular maintenance on the inside of the vibration frame.

[0009] Preferably, a bearing seat is fixedly provided inside the vibration frame, and the bearing seat is rotatably connected to the threaded rod.

[0010] By adopting the above technical solution, the threaded rod can be limited by the bearing seat to ensure the stability of the threaded rod during rotation.

[0011] Preferably, the vibration plate is provided with a vibration protrusion on one side of the feed frame, and the vibration protrusion is made of hard rubber.

[0012] By adopting the above technical solution, the vibration plate is prevented from causing damage to the outer wall of the feed frame during the reciprocating knocking process.

[0013] Preferably, a pulling groove is provided above the cover plate, and a rubber pad is provided inside the pulling groove of the cover plate.

[0014] By adopting the above technical solution, it is convenient for the staff to pull the cover plate upward through the pulling groove to move it.

[0015] Preferably, there are four groups of magnetic rods, and all four groups of magnetic rods are in contact with the fixing frame.

[0016] By adopting the above technical solution, the four corners of the fixing frame can be fixed by four sets of magnetic rods, thereby ensuring the stability of the fixing frame after it is fixed.

[0017] Preferably, limiting plates are fixedly provided on both sides of the inner wall of the vibration frame, and the limiting plates are in contact with the vibration plate.

[0018] By adopting the above technical solution, the vibration plate can be limited by the limiting plate to ensure the stability of the vibration plate during the horizontal reciprocating motion.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] (1) By starting the driving motor, the threaded rod can be driven to rotate. The rotation of the threaded rod drives the vibration plate to perform horizontal reciprocating motion under the influence of the thread. The movement of the vibration plate knocks the outer wall of the feed frame to cause it to vibrate, thereby reducing the occurrence of material blocking inside the feed frame;

[0021] (2) The cover can be fixed by cooperating with the magnetic rod and the fixed frame, and the cover can be removed or installed by rotating the magnetic rod. The operation process is simple, which makes it easy for the staff to open the cover and perform regular maintenance on the inside of the vibration frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the top surface structure of the vibration part of the utility model;

[0024] Figure 3 For this utility model Figure 2 A magnified schematic diagram of part A;

[0025] Figure 4 It is a side structural diagram of the utility model;

[0026] Figure 5 For this utility model Figure 4 An enlarged schematic diagram of part B.

[0027] In the figure: 1. base; 2. disassembly frame; 3. discharge pipe; 4. feed frame; 5. vibration part; 501. vibration frame; 502. drive motor; 503. first bevel gear; 504. second bevel gear; 505. threaded rod; 506. vibration plate; 507. bearing seat; 508. support block; 509. cover plate; 510. fixing frame; 511. magnetic rod; 512. limit plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] The following is combined with Figure 1-5 The utility model is described in further detail.

[0030] Example 1

[0031] See also Figure 1-5, this embodiment provides a technical solution: a high-efficiency waste heat recovery pyrolysis reactor, comprising a base 1, a decomposition frame 2, a discharge pipe 3, a feed frame 4 and a vibrating part 5. A waste heat recovery box is installed above the base 1, and the hot gas in the pyrolysis process is recovered through the waste heat recovery box. The decomposition frame 2 is fixed above the base 1. The decomposition frame 2 is installed above the base 1 by multiple sets of bolts. The raw material can be thermally decomposed through the decomposition frame 2. The discharge pipe 3 is fixed to the bottom of the decomposition frame 2. The decomposition frame 2 is connected to the bottom of the decomposition frame 2 by welding. The decomposed raw material can be discharged by opening the discharge pipe 3. The feed frame 4 is fixed above the frame body of the decomposition frame 2. The feed frame 4 is installed above the decomposition frame 2 by bolts. The material can be placed into the feed frame through the feed frame 4. Thermal decomposition is carried out inside the frame 4, the vibration part 5 is arranged above the decomposition frame 2, the vibration part 5 has a vibration frame 501 fixedly arranged above the decomposition frame 2, the vibration frame 501 is connected to the decomposition frame 2 by bolts, so as to improve the stability of the overall structure, and the feed frame 4 is arranged inside the vibration frame 501, a driving motor 502 is fixedly provided inside the vibration frame 501, the driving motor 502 is connected to an external power supply, and the driving motor 502 is installed inside the vibration frame 501 by bolts to ensure the stability of the driving motor 502 during movement, the output end of the driving motor 502 is fixedly provided with a first bevel gear 503, the first bevel gear 503 is connected to the output end of the driving motor 502 by bolts, and the driving motor 502 can drive the first bevel gear 503 to move The second bevel gear 504 is fixed at one end of the first bevel gear 503, and the rotation of the second bevel gear 504 can drive the threaded rod 505 to rotate, and the second bevel gear 504 is meshed with the first bevel gear 503, and the rotation of the first bevel gear 503 can drive the second bevel gear 504 to rotate. The threaded rod 505 is sleeved with a vibration plate 506, and the vibration plate 506 is provided with a thread groove that matches the threaded rod 505, and the threaded rod 505 is threadedly connected to the thread groove of the vibration plate 506. The rotation of the threaded rod 505 can drive the vibration plate 506 to perform reciprocating horizontal motion under the influence of the thread, and the movement of the vibration plate 506 can The vibration frame 501 is lightly knocked to reduce the occurrence of material blockage in the feed frame 4. A bearing seat 507 is fixed inside the vibration frame 501, and the bearing seat 507 is rotatably connected to the threaded rod 505. The threaded rod 505 can be limited by the bearing seat 507 to ensure the stability of the threaded rod 505 during rotation. The vibration plate 506 is provided with a vibration protrusion on one side of the feed frame 4, and the vibration protrusion is made of hard rubber to prevent the vibration plate 506 from damaging the outer wall of the feed frame 4 during the reciprocating knocking process. Limiting plates 512 are fixed on both sides of the inner wall of the vibration frame 501, and the limiting plates 512 are in contact with the vibration plate 506. The vibration plate 506 can be limited by the limiting plates 512 to ensure the stability of the vibration plate 506 during the horizontal reciprocating motion.

[0032] Example 2

[0033] See also Figure 1-5 The vibration part 5 also has a support block 508 fixed on the inner wall of the vibration frame 501. The support block 508 is connected to the vibration frame 501 by welding to avoid the vibration frame 501 and the support block 508 from being separated. A cover plate 509 is provided above the support block 508. The cover plate 509 is made of stainless steel to avoid the cover plate 509 from rusting during long-term use. The outer wall of the vibration frame 501 is fixed with a fixed frame 510. The fixed frame 510 is installed on the outer wall of the vibration frame 501 by multiple sets of bolts. The fixed frame 510 is rotatably connected to the inner wall of the fixed frame 510, and the magnetic rod 511 is rotatably connected to the inner wall of the fixed frame 510. 11 is fitted with the cover plate 509, and the cover plate 509 is fixed by the magnetic rod 511. The operation is simple, and it is convenient for the staff to disassemble the cover plate 509 to maintain the inside of the vibration frame 501. A pulling groove is opened on the top of the cover plate 509, and a rubber pad is provided inside the pulling groove of the cover plate 509, so that the staff can pull the cover plate 509 upward through the pulling groove. There are four groups of magnetic rods 511, and the four groups of magnetic rods 511 are fitted with the fixed frame 510. The four corners of the fixed frame 510 are fixed by the four groups of magnetic rods 511 to ensure the stability of the fixed frame 510 after it is fixed.

[0034] Working principle: First, when the material is transported to the inside of the decomposition frame 2 through the feed frame 4, the drive motor 502 is started. The drive motor 502 will drive the first bevel gear 503 to rotate. Since the second bevel gear 504 is meshingly connected with the first bevel gear 503, the rotation of the first bevel gear 503 will drive the second bevel gear 504 to rotate. The rotation of the second bevel gear 504 will drive the threaded rod 505 to rotate. Since the threaded rod 505 is threadedly connected to the vibration plate 506, and the vibration plate 506 is in contact with the limit plate 512, the rotation of the threaded rod 505 will drive the vibration plate 506 to perform reciprocating horizontal motion under the influence of the thread. The reciprocating horizontal motion of the vibration plate 506 will knock back and forth on the outer wall of the feed frame 4, causing the feed frame 4 to vibrate, thereby reducing the situation where material blockage occurs in the feed frame 4.

[0035] Secondly, when maintenance is required on the interior of the vibration frame 501, manually rotate the magnetic rod 511 to separate it from the cover plate 509 and store it inside the fixed frame 510, then pull the cover plate 509 upward obliquely through the pulling slot of the cover plate 509 to separate it from the vibration frame 501, and then the internal structure of the vibration frame 501 can be maintained and repaired. After the maintenance is completed, align the groove of the cover plate 509 with the outer wall of the feed frame 4, and then place the cover plate 509 obliquely downward so that it fits with the support block 508, and then rotate the magnetic rod 511 in the opposite direction to fit it with the fixed frame 510, completing the fixation of the cover plate 509. The operation process is simple, which is convenient for the staff to perform regular maintenance on the internal structure of the vibration frame 501.

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A high-efficiency waste heat recovery pyrolysis reactor, characterized in that: include: Base (1); A decomposition frame (2), the decomposition frame (2) being fixedly mounted above the base (1); A discharge pipe (3), the discharge pipe (3) is fixedly arranged at the bottom of the decomposition frame (2); A feeding frame (4), the feeding frame (4) is fixedly arranged above the frame body of the decomposition frame (2); A vibration part (5) is arranged above the decomposition frame (2), the vibration part (5) has a vibration frame (501) fixedly arranged above the decomposition frame (2), and the feeding frame (4) is arranged inside the vibration frame (501), a driving motor (502) is fixedly arranged inside the vibration frame (501), and a first bevel gear (503) is fixedly arranged at the output end of the driving motor (502), a threaded rod (505) is arranged inside the vibration frame (501), and a second bevel gear (504) is fixedly arranged at one end of the threaded rod (505) located at the first bevel gear (503), and the second bevel gear (504) is meshed with the first bevel gear (503), the threaded rod (505) is sleeved with a vibration plate (506), and a threaded groove matching the threaded rod (505) is opened on the vibration plate (506), and the threaded rod (505) is threadedly connected to the threaded groove of the vibration plate (506).

2. The high-efficiency waste heat recovery pyrolysis reactor according to claim 1, characterized in that: The vibration part (5) further comprises a support block (508) fixedly mounted on the inner wall of the vibration frame (501); a cover plate (509) is arranged above the support block (508); a fixed frame (510) is fixedly mounted on the outer wall of the vibration frame (501); a magnetic rod (511) is rotatably connected inside the fixed frame (510), and the magnetic rod (511) is in contact with the cover plate (509).

3. The high-efficiency waste heat recovery pyrolysis reactor according to claim 1, characterized in that: A bearing seat (507) is fixedly provided inside the vibration frame (501), and the bearing seat (507) is rotatably connected to the threaded rod (505).

4. The high-efficiency waste heat recovery pyrolysis reactor according to claim 1, characterized in that: The vibration plate (506) is located on one side of the feed frame (4) and is provided with a vibration protrusion, and the vibration protrusion is made of hard rubber.

5. The high-efficiency waste heat recovery pyrolysis reactor according to claim 2, characterized in that: A pulling groove is provided above the cover plate (509), and a rubber pad is provided inside the pulling groove of the cover plate (509).

6. The high-efficiency waste heat recovery pyrolysis reactor according to claim 2, characterized in that: There are four groups of magnetic rods (511) in total, and all four groups of magnetic rods (511) are in contact with the fixing frame (510).

7. The high-efficiency waste heat recovery pyrolysis reactor according to claim 1, characterized in that: Limiting plates (512) are fixedly provided on both sides of the inner wall of the vibration frame (501), and the limiting plates (512) are in contact with the vibration plate (506).