Dust collection type plate-shaped roller gap aluminum skimming cleaning device

The scraper cleaning device driven by the servo motor solves the filter clogging problem, achieves uniform oil application and stable production efficiency, and improves the use effect of the plate roller.

CN223405646UActive Publication Date: 2025-10-03SUZHOU BOONPUT MEASUREMENT & CONTROL TECH CO LTD
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Patent Information

Application Number
CN202422752397.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-03
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The existing dust-collecting plate roller gap aluminum chip cleaning device cannot effectively clean the aluminum chips on the filter surface during the oil filtration process, causing the filter to be blocked, affecting the circulation of oil, and unable to evenly apply it to the roller surface of the plate roller, affecting the normal use of the plate roller and the overall production efficiency.

Method used

A dust-collecting plate-shaped roller nip aluminum chip cleaning device was designed. The fixed rod was driven to move by a servo motor, a reciprocating screw and a screw sleeve. The scraper plate scraped the aluminum chips on the surface of the filter plate onto the temporary storage plate and automatically dropped them into the collection box to prevent the filter plate from being blocked and ensure smooth oil flow.

Benefits of technology

It effectively prevents the filter plate from being blocked, ensures that the oil is evenly applied to the roller surface of the plate roller, ensures the normal use of the plate roller, and avoids adverse effects on the overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust collection style plate roller gap aluminum skimming cleaning device, including: main body unit, cleaning mechanism and scraping mechanism, main body unit includes plate roller body and daubing roller, cleaning mechanism includes collection box, the upper end of collection box is fixed installation cleaning scraper, the cleaning scraper is provided with the feed chute, the feed chute is provided with the scraping mechanism, the scraping mechanism is provided with the scraping mechanism, the scraping mechanism is provided with the scraping mechanism, and the scraping mechanism is provided with the scraping mechanism. The device has the beneficial effects that a servo motor, a reciprocating lead screw and a lead screw sleeve are arranged to drive a fixing rod to move, the fixing rod drives a fixing plate and a scraping plate to move left and right, aluminum scraps on the surface of a filter screen plate are scraped to a temporary storage plate through the scraping plate for oil control, and the aluminum scraps are discharged along with increase of the aluminum scraps; the aluminum skimmings close to one side of the material collecting box can automatically fall into the material collecting box, so that unsmooth oil circulation caused by blockage of the filter screen plate is prevented, the oil can be brushed on the roller surface of the plate-shaped roller, normal use of the plate-shaped roller is guaranteed, and adverse effects on the overall production efficiency are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate roller cleaning, in particular to a dust-collecting type plate roller gap aluminum chip cleaning device. Background Art

[0002] During the rolling process of aluminum sheet or aluminum foil, the roller surface must be kept clean. Otherwise, the dust particles or aluminum chips attached to the roller surface will cause indentations on the surface of the aluminum sheet or aluminum foil, which is a fatal quality defect for very thin aluminum foil.

[0003] Patent publication number CN215965508U discloses a dust-collecting aluminum chip cleaning device for the nip of a plate-shaped roller. The device comprises an oil receiving trough with a scraper located on the edge of the trough near the plate-shaped roller. The scraper is used to scrape oil and aluminum chips adhering to the roller surface of the plate-shaped roller and direct the oil and aluminum chips into the oil receiving trough. A filter is installed within the oil receiving trough to separate the oil and aluminum chips, and an oil outlet is provided at the bottom of the oil receiving trough. A freely rotating oil brush roller is connected below the oil receiving trough to absorb the oil and brush it onto the roller surface of the plate-shaped roller. This device collects the scraped aluminum chips, preventing secondary contamination. Furthermore, the scraped oil is filtered and re-oiled to the plate-shaped roller via the oil brush roller, allowing the oil to be recycled and re-establishing lubrication conditions for the rolling of the plate-shaped roller.

[0004] While the aforementioned device is equipped with a screen to filter the oil and re-apply the oil to the plate-shaped roller via an oiling roller, a significant problem exists during the oil filtration process: the inability to effectively remove aluminum shavings from the filter surface. As aluminum shavings accumulate, the screen can become clogged, resulting in poor oil flow and an inability to evenly apply the oil to the roller surface. This situation not only affects the normal operation of the plate-shaped roller but can also negatively impact overall production efficiency.

[0005] Therefore, a dust-collecting plate-shaped roller gap aluminum chip cleaning device is needed to solve the above problems. Utility Model Content

[0006] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0007] In view of the problems of the above-mentioned dust-collecting plate-shaped roller gap aluminum chip cleaning device, the present utility model is proposed.

[0008] Therefore, the purpose of the utility model is to provide a dust-collecting plate roller gap aluminum chip cleaning device, which is used to solve the problem that "although the above-mentioned device is equipped with a filter to filter the oil, and re-oils the plate roller through an oil brush roller, there is a significant problem in the oil filtration process: the aluminum chips on the surface of the filter cannot be effectively cleaned. As the aluminum chips continue to accumulate, the filter is prone to blockage, resulting in poor oil circulation, and thus unable to be evenly brushed onto the roller surface of the plate roller. This situation not only affects the normal use of the plate roller, but may also have an adverse effect on the overall production efficiency" and other problems.

[0009] In order to solve the above technical problems, the present invention provides the following technical solutions: a dust-collecting plate-shaped roller nip aluminum chip cleaning device, comprising:

[0010] A main body unit, comprising a plate-shaped roller body and a smear roller;

[0011] A cleaning mechanism, the cleaning mechanism comprising a collection box, a cleaning scraper is fixedly mounted on the upper end of the collection box, a material guide trough is provided on the cleaning scraper, a filter screen is fixedly mounted on the inner side wall of the collection box, two temporary storage plates are symmetrically fixedly connected at both ends of the filter screen, a through hole is provided at the upper end of each temporary storage plate, a permeation net is fixedly mounted in each of the through holes, two collection boxes are symmetrically fixedly mounted at both ends of the collection box, and both sides of the two collection boxes are fixedly connected to a support frame;

[0012] The scraper mechanism includes a straight cylinder, which is fixedly connected to the support frame, and a servo motor is fixedly connected to one side of the straight cylinder. The output end of the servo motor passes through the straight cylinder and is fixedly connected to a reciprocating screw. The reciprocating screw is meshed with a screw sleeve, and the lower end of the screw sleeve is fixedly connected to a fixed rod. The lower end of the fixed rod is fixedly connected to a fixed plate. A cavity is opened in the fixed plate, and a slide is slidably connected to the inner wall of the cavity. The lower end of the slide is fixedly connected to a scraper plate, and the upper end of the slide is symmetrically fixedly connected to two springs.

[0013] As a preferred solution of the dust-collecting plate-shaped roller gap aluminum chip cleaning device described in the utility model, a sliding hole is opened at the lower end of the straight cylinder, and one end of the fixed rod passes through the sliding hole and is slidably connected in the sliding hole.

[0014] As a preferred solution of the dust-collecting plate-shaped roller gap aluminum chip cleaning device described in the utility model, one end of the scraper plate passes through the cavity and rests against the upper end of the filter plate, and the scraper plate is slidably connected to the inner wall of the fixed plate.

[0015] As a preferred solution of the dust-collecting plate roller gap aluminum chip cleaning device described in the utility model, one end of the reciprocating screw is rotatably connected to the inner wall of the straight cylinder, and the upper ends of the two springs are fixedly connected to the inner wall of the cavity.

[0016] As a preferred solution of the dust-collecting plate-shaped roller gap aluminum chip cleaning device described in the utility model, an oil outlet is fixedly installed at the lower end of the collection box, and the lower end of the oil outlet is against the smear roller.

[0017] As a preferred solution of the dust-collecting plate roller gap aluminum chip cleaning device described in the utility model, the fixed sleeve on the smear roller is provided with a sponge sleeve, and one side of the sponge sleeve is against the side wall of the plate roller body.

[0018] Beneficial effects of the utility model:

[0019] The servo motor, reciprocating screw and screw sleeve are used to drive the fixed rod to move, and the fixed plate and scraper plate are driven to move left and right by the fixed rod. The aluminum chips on the surface of the filter plate are scraped onto the temporary storage plate by the scraper plate for oil control. As the aluminum chips increase, the aluminum chips close to the collection box will automatically fall into the collection box, thereby preventing the filter plate from being blocked and causing poor oil circulation, so that the oil can be brushed onto the roller surface of the plate roller, ensuring the normal use of the plate roller and avoiding adverse effects on the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0021] Figure 1 This is a front structural schematic diagram of a dust-collecting plate-shaped roller gap aluminum chip cleaning device of the utility model.

[0022] Figure 2 The utility model is a schematic structural diagram of a cleaning mechanism in a dust-collecting plate-shaped roller gap aluminum chip cleaning device.

[0023] Figure 3 The utility model is a schematic structural diagram of a scraping mechanism in a dust-collecting plate-shaped roller gap aluminum chip cleaning device.

[0024] Figure 4 This is a structural schematic diagram of a fixed plate in a dust-collecting plate-shaped roller gap aluminum chip cleaning device of the utility model.

[0025] Description of the drawings: 100, main unit; 101, plate-shaped roller body; 102, smear roller; 200, cleaning mechanism; 201, collecting box; 2011, oil outlet; 202, cleaning scraper; 2021, material guide trough; 203, filter screen; 204, temporary storage plate; 205, collection box; 206, support frame; 300, scraping mechanism; 301, straight cylinder; 302, servo motor; 303, reciprocating screw; 304, screw sleeve; 305, fixed plate; 306, slide plate; 307, scraper plate; 308, spring. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0029] Furthermore, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, when describing embodiments of the present invention, cross-sectional views of device structures may be partially enlarged and not to scale. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0030] Reference Figure 1 - Figure 4 , which is an embodiment of the present utility model, provides a dust-collecting plate-shaped roller nip aluminum chip cleaning device, which includes:

[0031] The main unit 100 includes a plate-shaped roller body 101 and a smear roller 102;

[0032] The cleaning mechanism 200 includes a collection box 201, a cleaning scraper 202 is fixedly mounted on the upper end of the collection box 201, a material guide trough 2021 is provided on the cleaning scraper 202, a filter screen 203 is fixedly mounted on the inner side wall of the collection box 201, two temporary storage plates 204 are symmetrically fixedly connected at both ends of the filter screen plate 203, a through hole is provided at the upper end of each temporary storage plate 204, a permeation net is fixedly mounted in each through hole, two collection boxes 205 are symmetrically fixedly mounted at both ends of the collection box 201, and support frames 206 are fixedly connected on both sides of the two collection boxes 205;

[0033] The scraper mechanism 300 includes a straight cylinder 301, which is fixedly connected to the support frame 206. A servo motor 302 is fixedly connected to one side of the straight cylinder 301. The output end of the servo motor 302 passes through the straight cylinder 301 and is fixedly connected to a reciprocating screw 303. A screw sleeve 304 is meshed with the reciprocating screw 303. The lower end of the screw sleeve 304 is fixedly connected to a fixed rod. The lower end of the fixed rod is fixedly connected to a fixed plate 305. A cavity is defined in the fixed plate 305. A slide plate 306 is slidably connected to the inner wall of the cavity. A scraper plate 307 is fixedly connected to the lower end of the slide plate 306. Two springs 308 are symmetrically fixedly connected to the upper end of the slide plate 306.

[0034] The servo motor 302, the reciprocating screw 303 and the screw sleeve 304 are used to drive the fixed rod to move, and the fixed plate 305 and the scraper plate 307 are driven to move left and right by the fixed rod. The aluminum chips on the surface of the filter screen 203 are scraped onto the temporary storage plate 204 by the scraper plate 307 to control the oil. As the aluminum chips increase, the aluminum chips close to the side of the collection box 205 will automatically fall into the collection box 205, thereby preventing the filter screen 203 from being blocked and causing poor oil circulation, so that the oil can be brushed onto the roller surface of the plate roller, ensuring the normal use of the plate roller and avoiding adverse effects on the overall production efficiency.

[0035] A sliding hole is provided at the lower end of the straight cylinder 301 , and one end of the fixing rod passes through the sliding hole and is slidably connected in the sliding hole, thereby driving the fixing plate 305 to move.

[0036] Among them, one end of the scraper plate 307 passes through the cavity and rests on the upper end of the filter screen plate 203. The scraper plate 307 is slidably connected to the inner wall of the fixed plate 305. The scraper plate 307 scrapes the aluminum chips on the surface of the filter screen plate 203 onto the temporary storage plate 204 for oil control.

[0037] Among them, one end of the reciprocating screw 303 is rotatably connected to the inner wall of the straight cylinder 301, and the upper ends of the two springs 308 are fixedly connected to the inner wall of the cavity. The setting of the spring 308 plays a role in resetting the scraper plate 307.

[0038] An oil outlet 2011 is fixedly mounted at the lower end of the collecting box 201 , and the lower end of the oil outlet 2011 abuts against the smear roller 102 , so that the oil penetrates into the smear roller 102 through the oil outlet 2011 .

[0039] The fixed sleeve on the smear roller 102 is provided with a sponge sleeve, one side of the sponge sleeve is against the side wall of the plate-shaped roller body 101, and the oil is smeared onto the roller surface of the plate-shaped roller through the sponge sleeve.

[0040] Working principle: During the rotation of the plate-shaped roller body 101, the aluminum chips on the roller surface are scraped off by the cleaning scraper 202, and the aluminum chips slide along the guide groove 2021 to the filter plate 203, and the oil is filtered by the filter plate 203. The oil passes through the filter plate 203 and is immersed into the smear roller 102 through the oil outlet 2011, and the oil is smeared onto the roller surface of the plate-shaped roller by the smear roller 102; further, the servo motor 302 is started, and its output end drives the reciprocating screw 303 to rotate, and the reciprocating screw 303 drives the screw sleeve 304 to move left and right, and the screw sleeve 304 and the fixed rod drive the fixed rod. The plate 305 moves left and right, and the fixed plate 305 drives the scraper plate 307 to move left and right, and the scraper plate 307 scrapes the aluminum chips on the surface of the filter plate 203 onto the temporary storage plate 204 for oil control. As the aluminum chips increase, the aluminum chips close to the collection box 205 will automatically fall into the collection box 205, thereby preventing the filter plate 203 from being blocked and causing poor oil circulation, so that the oil can be brushed onto the roller surface of the plate roller, ensuring the normal use of the plate roller and avoiding adverse effects on the overall production efficiency. The content not described in detail in this description belongs to the existing technology known to professional and technical personnel in this field.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A dust-collecting plate roller nip aluminum chip cleaning device, characterized in that: include: A main body unit (100), the main body unit (100) comprising a plate-shaped roller body (101) and a smear roller (102); A cleaning mechanism (200), the cleaning mechanism (200) comprising a collecting box (201), a cleaning scraper (202) fixedly mounted on the upper end of the collecting box (201), a material guide trough (2021) provided on the cleaning scraper (202), a filter screen (203) fixedly mounted on the inner side wall of the collecting box (201), two temporary storage plates (204) symmetrically fixedly connected at both ends of the filter screen plate (203), a through hole provided at the upper end of each temporary storage plate (204), a permeation net fixedly mounted in each of the through holes, two material collection boxes (205) symmetrically fixedly mounted at both ends of the collecting box (201), and support frames (206) fixedly connected to both sides of the two material collection boxes (205); The scraper mechanism (300) comprises a straight cylinder (301), the straight cylinder (301) is fixedly connected to a support frame (206), a servo motor (302) is fixedly connected to one side of the straight cylinder (301), an output end of the servo motor (302) passes through the straight cylinder (301) and is fixedly connected to a reciprocating screw (303), a screw sleeve (304) is meshedly connected to the reciprocating screw (303), a fixed rod is fixedly connected to the lower end of the screw sleeve (304), a fixed plate (305) is fixedly connected to the lower end of the fixed rod, a cavity is defined in the fixed plate (305), a slide plate (306) is slidably connected to the inner wall of the cavity, a scraper plate (307) is fixedly connected to the lower end of the slide plate (306), and two springs (308) are symmetrically fixedly connected to the upper end of the slide plate (306).

2. The dust-collecting plate roller nip aluminum chip cleaning device according to claim 1, characterized in that: A sliding hole is provided at the lower end of the straight cylinder (301), and one end of the fixing rod passes through the sliding hole and is slidably connected in the sliding hole.

3. The dust-collecting plate roller nip aluminum chip cleaning device according to claim 1, characterized in that: One end of the scraper plate (307) passes through the cavity and abuts against the upper end of the filter screen plate (203), and the scraper plate (307) is slidably connected to the inner wall of the fixed plate (305).

4. The dust-collecting plate roller nip aluminum chip cleaning device according to claim 1, characterized in that: One end of the reciprocating screw (303) is rotatably connected to the inner wall of the straight cylinder (301), and the upper ends of the two springs (308) are fixedly connected to the inner wall of the cavity.

5. The dust-collecting plate roller nip aluminum chip cleaning device according to claim 1, characterized in that: An oil outlet (2011) is fixedly mounted at the lower end of the collecting box (201), and the lower end of the oil outlet (2011) abuts against the smear roller (102).

6. The dust-collecting plate roller nip aluminum chip cleaning device according to claim 1, characterized in that: The fixed sleeve on the smear roller (102) is provided with a sponge sleeve, and one side of the sponge sleeve abuts against the side wall of the plate-shaped roller body (101).

Citation Information

Patent Citations

  • Dust collection type plate-shaped roller gap aluminum skimming cleaning device

    CN215965508U