Device for removing PE film through laser

Through the cooperation of laser and mobile manipulator, non-contact laser scribing on the surface of PE film is achieved, which solves the problem of PE film scratches and improves the yield rate.

CN223406215UActive Publication Date: 2025-10-03SHENZHEN XINFA PRECISION HARDWARE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422785781.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-03
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing technology easily causes scratches on the PE film when removing the film, resulting in a decrease in the yield rate.

Method used

A laser is used in conjunction with a mobile manipulator for non-contact marking. The direction of the laser is converted through the emission component and the focusing lens barrel to achieve non-contact marking on the surface of the PE film.

Benefits of technology

It effectively avoids the equipment from scratching the PE film and improves the yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for removing a PE (Poly Ethylene) film by laser, which comprises a base, a movable manipulator fixed on the base and a laser emitting mechanism arranged at one end, far away from the base, of the movable manipulator, the laser emitting mechanism comprises a storage plate, two positioning rods fixed to the lower end face of the storage plate and a laser fixed between the two positioning rods, and an emitting assembly is arranged on the laser and comprises a turning plate, a first focusing lens cone and a second focusing lens cone, and the first focusing lens cone and the second focusing lens cone are arranged at the two ends of the turning plate respectively; the first focusing lens barrel and the second focusing lens barrel are both fixed on the turning plate, an inclined plane is arranged at the turning position of the turning plate, and a reflector mounting plate is arranged on the inclined plane. According to the device for removing the PE film through the laser, the movable mechanical arm is adopted to drive the laser device to move to achieve laser cutting, non-contact scribing is conducted on the surface of a PE film product, the PE film product is effectively prevented from being scratched by equipment, and the yield is increased.
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Description

Technical Field

[0001] The utility model relates to a film scraping device, in particular to a laser PE film removing device. Background Art

[0002] PE film is a thin film made from PE particles. It offers advantages such as moisture resistance and low water permeability. Depending on the manufacturing method and control methods, PE film can be manufactured into products with different properties, including low-density, medium-density, high-density polyethylene, and cross-linked polyethylene.

[0003] When stamping metal parts, the surface of the raw material must be protected by a protective film during processing. Due to the requirements of stamping, the area surrounding the punched holes cannot be covered with protective film, so this part of the protective film must be removed before the next step of processing. Current devices for removing PE film typically use a blade to directly contact the PE film and cut it open. However, this method may cause the entire PE film to be scratched and must be discarded, resulting in a reduced yield rate. Utility Model Content

[0004] The purpose of the utility model is to provide a laser PE film removal device, which adopts a mobile manipulator to drive the laser to move to achieve laser cutting, and performs non-contact scribing on the surface of the PE film product, effectively avoiding the equipment from scratching the PE film product, thereby improving the yield rate.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a laser PE film removal device, comprising a base, a mobile manipulator fixed on the base, and a laser emitting mechanism arranged at an end of the mobile manipulator away from the base, a clamp is arranged below the laser emitting mechanism, and the laser emitting mechanism comprises a storage plate, two positioning rods fixed to the lower end surface of the storage plate, and a laser fixed between the two positioning rods, an emitting assembly is arranged on the laser, the emitting assembly comprises a turning plate and a first focusing lens barrel and a second focusing lens barrel respectively arranged at both ends of the turning plate, the first focusing lens barrel and the second focusing lens barrel are both fixed to the turning plate, and the first focusing lens barrel is fixedly connected to the second focusing lens barrel, an inclined surface is provided at the turning point of the turning plate, a reflector mounting plate is provided on the inclined surface, a laser reflecting lens is mounted on the reflector mounting plate, the clamp comprises a bottom plate and a pad and a positioning seat fixed to the upper end surface of the bottom plate, multiple pads and positioning seats are provided, and a rotating cylinder and a suction cup are also provided on the upper end surface of the bottom plate.

[0006] Preferably, the laser emitting mechanism further includes a mounting platform, the storage plate is fixed below the mounting platform, and the mounting platform is installed at the end of the mobile manipulator.

[0007] Preferably, the emitting assembly further comprises a connecting plate, which is arranged at one end of the first focusing lens barrel away from the deflection plate, and the first focusing lens barrel is fixed to the output end of the laser through the connecting plate; thereby all structures of the emitting assembly remain stable.

[0008] Preferably, the angle of the inclined surface at the turning point of the turning plate is 45°.

[0009] Preferably, a fastening screw is installed on the reflector mounting plate; the positional relationship between the reflector mounting plate and the turning plate can be adjusted by the fastening screw, thereby adjusting the optical path of the laser after reflection.

[0010] Preferably, a fixing plate is provided at both ends of the turning plate, and the turning plate fixes the first focusing lens barrel and the second focusing lens barrel respectively through the two fixing plates; Figure 3 In the state shown in the figure, after the two fixing plates are attached to the first focusing lens barrel and the second focusing lens barrel, screws are installed. The screws pass through the fixing plates and then into the turning plate, and the first focusing lens barrel and the second focusing lens barrel can be fixed to the turning plate.

[0011] Preferably, multiple pads and positioning seats are provided, and the multiple pads and positioning seats are fixed at the edge of the upper end surface of the base plate; during actual installation, the product is set on the upper end surface of the multiple pads, and the product is located in the area between the multiple positioning seats.

[0012] Preferably, a plurality of rotating cylinders and suction cups are provided, and the rotating cylinders and suction cups are distributed on both sides of the upper end surface of the bottom plate.

[0013] Preferably, the device further comprises a frame, and the bottom plate is fixed to the upper end surface of the frame, so that all structures of the clamp remain stable.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention, through the setting of the laser, sets an emitting component at the output end of the laser, and through the cooperation of the turning plate, the first focusing lens barrel and the second focusing lens barrel of the emitting component, the horizontal laser emitted by the laser is converted into a vertical laser. In conjunction with the use of a mobile manipulator, non-contact scribing is performed at various places on the surface of the PE film product, effectively avoiding scratches on the PE film product by the equipment, thereby improving the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 This is a schematic structural diagram of the laser emitting mechanism of the present utility model.

[0017] Figure 3 This is the front view of the laser emitting mechanism of the present utility model.

[0018] Figure 4 This is a schematic structural diagram of the launch assembly of the utility model.

[0019] Figure 5 This is one of the schematic diagrams of the clamp of the present utility model.

[0020] Figure 6 This is the second schematic diagram of the clamp of the present invention.

[0021] The reference numerals and names in the figure are as follows: 1. Base; 2. Mobile manipulator; 3. Laser emitting mechanism; 31. Mounting table; 32. Storage plate; 33. Positioning rod; 34. Laser; 35. Emission assembly; 351. Connecting plate; 352. Turning plate; 353. Reflector mounting plate; 354. Laser reflecting lens; 355. Fastening screw; 356. First focusing lens barrel; 357. Second focusing lens barrel; 358. Fixing plate; 4. Clamp; 41. Bottom plate; 42. Pad; 43. Positioning seat; 44. Rotating cylinder; 45. Suction cup; 5. Frame. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0024] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.

[0025] See also Figure 1 The utility model provides an embodiment: a laser PE film removal device, including a base 1, a mobile manipulator 2 fixed on the base 1, and a laser emitting mechanism 3 arranged at an end of the mobile manipulator 2 away from the base 1, a clamp 4 is arranged below the laser emitting mechanism 3, and the clamp 4 is arranged on a frame 5.

[0026] See also Figure 2 The laser emitting mechanism 3 includes a mounting platform 31, a storage plate 32 fixed below the mounting platform 31, two positioning rods 33 fixed to the lower end surface of the storage plate 32, and a laser 34 fixed between the two positioning rods 33. The mounting platform 31 is installed at the end of the mobile manipulator 2, and an emitting component 35 is provided on the laser 34.

[0027] See also Figures 3 and 4 The transmitting assembly 35 includes a connecting plate 351, a turning plate 352, and a first focusing lens barrel 356 and a second focusing lens barrel 357 respectively arranged at both ends of the turning plate 352. The connecting plate 351 is arranged at the end of the first focusing lens barrel 356 away from the turning plate 352. The first focusing lens barrel 356 is fixed to the output end of the laser 34 through the connecting plate 351, so that all structures of the transmitting assembly 35 remain stable. The first focusing lens barrel 356 and the second focusing lens barrel 357 are both fixed on the turning plate 352, and the first focusing lens barrel 356 and the second focusing lens barrel 357 are fixedly connected. At the turning point of the turning plate 352, A bevel is provided, on which a reflector mounting plate 353 is provided, and the angle value of the bevel at the turning point of the turning plate 352 is 45 degrees, a laser reflecting lens 354 is installed on the reflector mounting plate 353, and a fastening screw 355 is installed on the reflector mounting plate 353. The positional relationship between the reflector mounting plate 353 and the turning plate 352 can be adjusted by fastening screws 355, thereby adjusting the optical path of the laser after reflection. A fixing plate 358 is provided at both ends of the turning plate 352, and the turning plate 352 fixes the first focusing lens barrel 356 and the second focusing lens barrel 357 respectively through two fixing plates 358. Figure 3In the state shown in , after the two fixing plates 358 are attached to the first focusing lens barrel 356 and the second focusing lens barrel 357, screws are installed. The screws pass through the fixing plates 358 and then into the turning plate 352, and the first focusing lens barrel 356 and the second focusing lens barrel 357 can be fixed to the turning plate 352.

[0028] See also Figures 5 and 6 The fixture 4 includes a base plate 41 and a pad 42 and a positioning seat 43 fixed to the upper end surface of the base plate 41. There are multiple pads 42 and positioning seats 43, and multiple pads 42 and multiple positioning seats 43 are fixed at the edge of the upper end surface of the base plate 41. During actual installation, the product is set on the upper end surfaces of multiple pads 42, and the product is located in the area between the multiple positioning seats 43. A rotating cylinder 44 and a suction cup 45 are also provided on the upper end surface of the base plate 41. There are multiple rotating cylinders 44 and suction cups 45, and the rotating cylinders 44 and suction cups 45 are distributed on both sides of the upper end surface of the base plate 41. The base plate 41 is fixed to the upper end surface of the frame 5, so that all structures of the fixture 4 remain stable.

[0029] During operation of the present invention, a PE film product is placed on a bottom plate 41 so that the PE film product is placed on the upper end surfaces of a plurality of pads 42. A plurality of rotating cylinders 44 are used to fix the PE film product in a horizontal direction, and a plurality of suction cups 45 are used to fix the PE film product in a vertical direction. Subsequently, the mobile manipulator 2 is operated to drive the laser emitting mechanism 3 to move to the top of the PE film product, so that the laser 34 is operated to emit a laser. After the laser passes through the first focusing lens barrel 356 and the second focusing lens barrel 357, it is transferred from the horizontal direction to the vertical direction, so that the vertically emitted laser performs non-contact scribing on the surface of the PE film product, thereby removing the excess part on the PE film product.

[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A laser device for removing PE film, comprising a base (1), a mobile manipulator (2) fixed to the base (1), and a laser emitting mechanism (3) arranged at an end of the mobile manipulator (2) away from the base (1), characterized in that: A fixture (4) is provided below the laser emitting mechanism (3), and the laser emitting mechanism (3) comprises a storage plate (32), two positioning rods (33) fixed to the lower end surface of the storage plate (32), and a laser (34) fixed between the two positioning rods (33). A emitting assembly (35) is provided on the laser (34), and the emitting assembly (35) comprises a turning plate (352) and a first focusing lens barrel (356) and a second focusing lens barrel (357) respectively provided at both ends of the turning plate (352). The first focusing lens barrel (356) is fixedly connected to the second focusing lens barrel (357); a bevel is provided at the turning point of the turning plate (352); a reflector mounting plate (353) is provided on the bevel; a laser reflective lens (354) is mounted on the reflector mounting plate (353); the fixture (4) comprises a base plate (41) and a backing plate (42) and a positioning seat (43) fixed to the upper end surface of the base plate (41); and a rotating cylinder (44) and a suction cup (45) are also provided on the upper end surface of the base plate (41).

2. The laser PE film removal device according to claim 1, characterized in that: The laser emitting mechanism (3) further comprises a mounting platform (31), the storage plate (32) is fixed below the mounting platform (31), and the mounting platform (31) is mounted on the end of the mobile manipulator (2).

3. The laser PE film removal device according to claim 1, characterized in that: The transmitting assembly (35) further comprises a connecting plate (351), the connecting plate (351) being arranged at one end of the first focusing lens barrel (356) away from the deflection plate (352), and the first focusing lens barrel (356) being fixed to the output end of the laser (34) via the connecting plate (351).

4. The laser PE film removal device according to claim 1, characterized in that: The angle value of the inclined surface at the turning point of the turning plate (352) is 45°.

5. The laser PE film removal device according to claim 1, characterized in that: A fastening screw (355) is mounted on the reflector mounting plate (353).

6. The laser PE film removal device according to claim 1, characterized in that: Both ends of the turning plate (352) are provided with fixing plates (358), and the turning plate (352) fixes the first focusing lens barrel (356) and the second focusing lens barrel (357) respectively through the two fixing plates (358).

7. The laser PE film removal device according to claim 1, characterized in that: A plurality of the pads (42) and the positioning seats (43) are provided, and the plurality of pads (42) and the plurality of positioning seats (43) are all fixed to the edge of the upper end surface of the bottom plate (41).

8. The laser PE film removal device according to claim 1, characterized in that: A plurality of the rotating cylinders (44) and the suction cups (45) are provided, and the rotating cylinders (44) and the suction cups (45) are distributed on both sides of the upper end surface of the bottom plate (41).

9. The laser PE film removal device according to claim 1, characterized in that: It also includes a frame (5), and the base plate (41) is fixed to the upper end surface of the frame (5).