Compressor assembling tool
By introducing an exhaust fan and filter system into the compressor assembly tooling, the problem of impurities entering the compressor from the piston cylinder was solved, more efficient assembly cleaning and operating platform height adjustment were achieved, and the assembly quality and efficiency of the compressor were improved.
Patent Information
- Application Number
- CN202422796419.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-15
AI Technical Summary
During the assembly process of the variable displacement compressor piston, impurities or debris can easily stick to the piston cylinder and enter the compressor, affecting the performance and life of the compressor.
A compressor assembly tooling was designed, which includes an exhaust fan, a filter and an electric push rod. The exhaust fan absorbs impurities around the piston cylinder, which are then filtered and discharged through the filter. The electric push rod adjusts the height of the operating platform to meet the needs of different operators.
It improves the cleanliness and efficiency of compressor assembly, ensures the cleanliness of components, reduces the possibility of impurities entering the compressor, and improves assembly quality and operator convenience.
Smart Images
Figure CN223406381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compressor assembly tooling, in particular to a compressor assembly tooling. Background Art
[0002] Compressor assembly jigs are specialized tools used to assist in the precise installation of compressor components during production. Their primary functions are to improve assembly efficiency, ensure assembly quality, reduce labor intensity, accommodate complex structures, and facilitate maintenance and repair. Through precise positioning and securing, the jigs ensure the correct installation of key compressor components, thereby safeguarding compressor performance and reliability. There are several types of compressor assembly jigs, including the variable-displacement compressor piston assembly jig, designed specifically for variable-displacement compressors and used for piston assembly.
[0003] However, when assembling the piston of a variable displacement compressor, it is inevitable that impurities or debris will be contaminated on the piston cylinder. These impurities or debris on the piston cylinder will enter the compressor after assembly, thereby affecting the performance and life of the compressor. Therefore, it is necessary to develop a compressor assembly tool to ensure the performance of the compressor assembly. Utility Model Content
[0004] The purpose of the utility model is to provide a compressor assembly tool to solve the technical problem of impurities entering the interior of the compressor proposed in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a compressor assembly tool, comprising an operating platform and a rotating device mounted on the operating platform, a pushing device mounted on the bottom end of the operating platform, and the pushing device is connected to the rotating device, a support rod is fixedly mounted on the operating platform, a connecting plate is fixedly mounted on the top end of the support rod, and a fixing device is fixedly mounted on the bottom end of the connecting plate;
[0006] A storage box is fixedly installed on the connecting plate, an exhaust fan is fixedly installed on the storage box, a connecting pipe is connected to the storage box, a square pipe is installed on the connecting plate, and the other end of the connecting pipe is connected to the square pipe, a plurality of exhaust ports are provided in the square pipe, and one end of the exhaust port extends out of the interior of the connecting plate, and the exhaust port is arranged around one side of the fixing device.
[0007] Preferably, a square groove is provided on the storage box, a frame is slidably installed in the square groove, and one end of the frame is passed through the interior of the storage box, a sealing plate is fixedly installed at one end of the frame, and the sealing plate drives the frame to slide in the storage box through the square groove, a filter is fixedly installed in the frame, and the filter is located in the middle part of the exhaust fan and the connecting pipe.
[0008] Preferably, a handle is fixedly mounted on the sealing plate.
[0009] Preferably, a hollow frame is fixedly mounted on the storage box, and the hollow frame is located on the other side of the exhaust fan.
[0010] Preferably, support legs are provided at the four corners of the bottom end of the operating platform, an extension leg is slidably connected to the support leg, and the top of the extension leg is fixedly connected to the operating platform, an electric push rod is fixedly installed inside the support leg, and one end of the electric push rod is passed through the interior of the extension leg and fixedly connected to the extension leg.
[0011] Preferably, a baffle is installed around the top end of the support leg, and one end of the extension leg passes through the interior of the baffle, and a stopper is installed around the bottom end of the extension leg, and the baffle is positioned opposite to the stopper.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The utility model is equipped with an exhaust fan, which facilitates the cleaning of the assembled variable displacement compressor piston assembly. First, the exhaust fan is started by a wireless remote control. The exhaust fan absorbs the air around the piston cylinder and impurities on the piston cylinder through the exhaust port. The air containing impurities enters the square pipe through the exhaust port, and then enters the storage box through the connecting pipe of the square pipe. The extracted impurity-containing air is then filtered through the filter screen. The filtered air is discharged to the outside through the hollow frame, thereby ensuring the cleanliness of the components during the assembly of the compressor and improving the efficiency and quality of the compressor assembly.
[0014] 2. The utility model facilitates the adjustment of the height of the operating platform by installing an electric push rod. First, the electric push rod is started by wireless remote control. When the electric push rod is lifted upward, it will synchronously push the operating platform upward through the extended legs, so as to realize the convenient and quick adjustment of the height of the operating platform. The operating platform can be adjusted according to operators of different heights, thereby improving the efficiency of the operator's assembly operation of the compressor. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the exhaust fan structure of the present utility model;
[0017] Figure 3 This is a schematic diagram of the exhaust port structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the electric push rod structure of the present utility model.
[0019] In the figure: 1. Operating platform; 2. Rotating device; 3. Pushing device; 4. Support rod; 5. Connecting plate; 6. Fixing device; 7. Storage box; 8. Exhaust fan; 9. Connecting pipe; 10. Square pipe; 11. Exhaust port; 12. Square slot; 13. Frame; 14. Filter; 15. Sealing plate; 16. Handle; 17. Support leg; 18. Extension leg; 19. Electric push rod; 20. Block; 21. Baffle; 22. Hollow frame. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1 - Figure 4 A compressor assembly tool comprises an operating platform 1 and a rotating device 2 mounted on the operating platform 1. A pushing device 3 is mounted at the bottom of the operating platform 1 and is connected to the rotating device 2. A support rod 4 is fixedly mounted on the operating platform 1. A connecting plate 5 is fixedly mounted on the top of the support rod 4. A fixing device 6 is fixedly mounted on the bottom of the connecting plate 5. The compressor assembly tool comprises multiple types, among which the variable displacement compressor piston assembly tool is specially designed for variable displacement compressors and is used for assembling pistons. When assembling the piston of a variable displacement compressor, first clamp the piston cylinder on the rotating device 2. The piston is engaged with the fixing device 6, and then the piston cylinder is pushed upward by the pushing device 3 to approach the piston on the fixing device 6. The two are connected by the thrust of the pushing device 3. At the same time, the piston cylinder can be driven to rotate by the rotating device 2 to adjust the angle of the piston cylinder, so that the fixing device 6 can clamp the piston into the piston cylinder in different directions. However, when assembling the piston of the variable displacement compressor, it is inevitable that impurities or debris will be contaminated on the piston cylinder. These impurities or debris contaminated on the piston cylinder will enter the compressor after assembly, thereby affecting the performance and life of the compressor.
[0022] A storage box 7 is fixedly installed on the connecting plate 5, and an exhaust fan 8 is fixedly installed on the storage box 7. A connecting pipe 9 is connected to the storage box 7. A square pipe 10 is installed on the connecting plate 5, and the other end of the connecting pipe 9 is connected to the square pipe 10. A plurality of exhaust ports 11 are provided in the square pipe 10, and one end of the exhaust port 11 extends out of the interior of the connecting plate 5. The exhaust port 11 is arranged around one side of the fixing device 6. When the assembled variable displacement compressor piston assembly is cleaned, the exhaust fan 8 is installed to facilitate the cleaning of the assembled variable displacement compressor piston. To clean the components, first start the exhaust fan 8 through the wireless remote control. The exhaust fan 8 will absorb the air around the piston cylinder and the impurities on the piston cylinder through the exhaust port 11. The air containing impurities enters the square pipe 10 through the exhaust port 11, and then enters the storage box 7 through the connecting pipe 9 through the square pipe 10. The extracted air containing impurities is then filtered through the filter 14, and the filtered air is discharged to the outside through the hollow frame 22, which ensures the cleanliness of the components when assembling the compressor and improves the efficiency and quality of compressor assembly.
[0023] See also Figure 2 A square groove 12 is provided on the storage box 7, and a frame 13 is slidably installed in the square groove 12, and one end of the frame 13 is passed through the interior of the storage box 7, and a sealing plate 15 is fixedly installed on one end of the frame 13, and the sealing plate 15 drives the frame 13 to slide in the storage box 7 through the square groove 12, and a filter 14 is fixedly installed in the frame 13, and the filter 14 is located in the middle part of the exhaust fan 8 and the connecting pipe 9, and a handle 16 is fixedly installed on the sealing plate 15. The filter 14 will filter impurities in the impurity-containing air extracted by the exhaust fan 8. In the later stage, the filter 14 can be regularly taken out to clean the impurities accumulated on the filter 14. First, the filter 14 is pulled by the handle 16 through the square groove 12 from the storage box 7 to the outside, so that cleaning and replacement of the filter 14 is more convenient and quick.
[0024] See also Figure 2 A hollow frame 22 is fixedly mounted on the storage box 7 , and the hollow frame 22 is located on the other side of the exhaust fan 8 , and the wind force discharged by the exhaust fan 8 will be discharged to the outside of the storage box 7 through the hollow frame 22 .
[0025] See also Figure 1 and Figure 4, support legs 17 are provided at the four corners of the bottom end of the operating platform 1, and an extension leg 18 is slidably connected to the support leg 17, and the top of the extension leg 18 is fixedly connected to the operating platform 1, and an electric push rod 19 is fixedly installed inside the support leg 17, and one end of the electric push rod 19 is passed through the interior of the extension leg 18 and fixedly connected to the extension leg 18. When the height of the operating platform 1 is adjusted, the height of the operating platform 1 is easily adjusted by installing the electric push rod 19. First, the electric push rod 19 is started by the wireless remote control. When the electric push rod 19 is lifted upward, it will synchronously push the operating platform 1 upward through the extension leg 18, so as to realize the convenient and quick adjustment of the height of the operating platform 1, so that the operating platform 1 can be adjusted according to operators of different heights, thereby improving the efficiency of the operator in assembling the compressor.
[0026] See also Figure 4 A baffle 21 is installed around the top of the support leg 17, and one end of the extended leg 18 passes through the inside of the baffle 21. A stopper 20 is installed around the bottom end of the extended leg 18, and the baffle 21 is positioned opposite to the stopper 20. The baffles 21 and 21 are used to limit the extended leg 18 to prevent the extended leg 18 from moving out of the support leg 17.
[0027] Working principle: when cleaning the assembled variable displacement compressor piston assembly, it is convenient to clean the assembled variable displacement compressor piston assembly by installing an exhaust fan 8. First, the exhaust fan 8 is started by wireless remote control. The exhaust fan 8 will absorb the air around the piston cylinder and impurities on the piston cylinder through the exhaust port 11. The air containing impurities enters the square pipe 10 through the exhaust port 11, and then enters the storage box 7 through the connecting pipe 9 through the square pipe 10. The extracted impurity air is then filtered through the filter 14, and the filtered air is discharged to the outside through the hollow frame 22, ensuring The cleanliness of the components during the assembly of the compressor is improved, thereby improving the efficiency and quality of the compressor assembly. When the height of the operating platform 1 is adjusted, the electric push rod 19 is installed to facilitate the adjustment of the height of the operating platform 1. First, the electric push rod 19 is started by the wireless remote control. When the electric push rod 19 is lifted upward, it will simultaneously push the operating platform 1 upward through the extended legs 18, so that the height of the operating platform 1 can be adjusted arbitrarily and conveniently. Therefore, the operating platform 1 can be adjusted according to operators of different heights, thereby improving the efficiency of the operator's assembly operation on the compressor.
[0028] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A compressor assembly tool, comprising an operating platform (1) and a rotating device (2) mounted on the operating platform (1), characterized in that: A pushing device (3) is installed at the bottom end of the operating platform (1), and the pushing device (3) is connected to the rotating device (2). A support rod (4) is fixedly installed on the operating platform (1), a connecting plate (5) is fixedly installed at the top end of the support rod (4), and a fixing device (6) is fixedly installed at the bottom end of the connecting plate (5); A storage box (7) is fixedly mounted on the connecting plate (5), an exhaust fan (8) is fixedly mounted on the storage box (7), a connecting pipe (9) is connected to the storage box (7), a square pipe (10) is mounted on the connecting plate (5), and the other end of the connecting pipe (9) is connected to the square pipe (10), a plurality of exhaust ports (11) are arranged in the square pipe (10), and one end of the exhaust port (11) extends out of the interior of the connecting plate (5), and the exhaust port (11) is arranged around one side of the fixing device (6).
2. The compressor assembly tool according to claim 1, characterized in that: The storage box (7) is provided with a square groove (12), a frame (13) is slidably installed in the square groove (12), and one end of the frame (13) is inserted into the interior of the storage box (7), a sealing plate (15) is fixedly installed on one end of the frame (13), and the sealing plate (15) drives the frame (13) to slide in the storage box (7) through the square groove (12), a filter (14) is fixedly installed in the frame (13), and the filter (14) is located in the middle of the exhaust fan (8) and the connecting pipe (9).
3. The compressor assembly tool according to claim 2, characterized in that: A handle (16) is fixedly mounted on the sealing plate (15).
4. The compressor assembly tool according to claim 1, characterized in that: A hollow frame (22) is fixedly mounted on the storage box (7), and the hollow frame (22) is located on the other side of the exhaust fan (8).
5. The compressor assembly tool according to claim 1, characterized in that: Support legs (17) are provided at the four corners of the bottom end of the operating platform (1), an extension leg (18) is slidably connected to the support leg (17), and the top end of the extension leg (18) is fixedly connected to the operating platform (1), an electric push rod (19) is fixedly installed inside the support leg (17), and one end of the electric push rod (19) is passed through the interior of the extension leg (18) and is fixedly connected to the extension leg (18).
6. The compressor assembly tool according to claim 5, characterized in that: A baffle (21) is mounted around the top end of the support leg (17), and one end of the extension leg (18) passes through the interior of the baffle (21). A stopper (20) is mounted around the bottom end of the extension leg (18), and the baffle (21) and the stopper (20) are positioned opposite to each other.