U-shaped glass appearance inspection device

Abstract

The utility model relates to the technical field of U-shaped glass inspection, and discloses a U-shaped glass appearance inspection device which comprises a first connecting plate, a supporting block is fixedly connected to the side wall of the first connecting plate, a fixing column is fixedly connected to the top of the supporting block, and a containing disc is fixedly connected to the top of the fixing column. And a driving assembly is fixedly arranged at the bottom of the first connecting plate and used for controlling a first gear to rotate, a self-adaptive clamping assembly is arranged at the top of the first connecting plate and used for clamping U-shaped glass, and the driving assembly comprises a first motor. According to the U-shaped glass clamping device, the first motor drives the first gear to rotate, the first gear rotates to enable the rack meshed with the first gear to drive the hollow plates to be gathered and drive the first connecting blocks to be gathered, the effect of self-adaptive clamping of U-shaped glass is achieved, and the problem that the U-shaped glass falls off in the inspection process due to the fact that the U-shaped glass cannot be clamped is solved; the stability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of U-shaped glass inspection, in particular to a U-shaped glass appearance inspection device. Background Art

[0002] The glass appearance inspection device is a specialized device for testing the appearance quality of glass. It consists of an image acquisition system, an image processing and analysis system, a mechanical transmission and positioning system, a laser scanning system, and a control system. Its operating principles include visual inspection, laser scanning, and mechanical contact inspection. This device improves inspection efficiency and accuracy, enables data recording and traceability, and reduces labor costs. It is suitable for use in the construction, decoration, and industrial sectors, ensuring glass quality.

[0003] Traditional U-shaped glass visual inspection equipment consists of multiple components. The light source system includes both general illumination and special-angle illumination. The former illuminates the glass, while the latter highlights different types of defects. The observation platform has a fixed bracket to stably support the glass, while a rotating platform facilitates inspection from multiple angles. A magnifying glass or microscope system can be used to magnify details, with a simple magnifying glass and a more demanding microscope that can be connected to an image acquisition system. A marking tool is used to identify problem areas. Furthermore, protective devices protect inspectors from strong light and high temperatures.

[0004] However, in the visual inspection process of the existing U-shaped glass appearance inspection device, there are many serious disadvantages in not having an adaptive fixture. U When fixing U-shaped glass, the fixture cannot automatically adjust to fit the shape and size of the glass, which results in the glass being unable to be stably fixed during the inspection process. The shaking of the glass will greatly affect the accuracy of visual inspection, making it difficult for the inspection system to capture a clear and complete image, which can easily lead to missed detection or misjudgment of appearance defects. Moreover, the unstable fixing method may also cause additional scratches, bumps and other damage to the U-shaped glass during the inspection process, reducing the quality of the glass and increasing production costs. In addition, the lack of an adaptive fixture will reduce the efficiency of the entire inspection process, because each time a different size of glass is replaced, the fixture needs to be manually adjusted, which is not only time-consuming and labor-intensive, but also prone to human operation errors, further affecting the reliability of the inspection results. For this reason, a U-shaped glass appearance inspection device is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a U-shaped glass appearance inspection device, which aims to improve the problem in the existing technology that the U-shaped glass is not adaptively clamped, resulting in the clamp being unable to be adjusted according to the size of the U-shaped glass, thereby reducing inspection efficiency.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] The U-shaped glass appearance inspection device includes a first connecting plate, characterized in that: a support block is fixedly connected to the side wall of the first connecting plate, a fixed column is fixedly connected to the top of the support block, a holding tray is fixedly connected to the top of the fixed column, and an adaptive clamping component is provided on the top of the first connecting plate, and the adaptive clamping component is used to clamp the U-shaped glass;

[0008] The adaptive clamping assembly includes a slide rail, the bottom of the slide rail is fixedly connected to the top of the first connecting plate, the outer wall of the slide rail is slidably connected to a slider, the top of the slider is fixedly connected to the first support plate, the top of the first support plate is fixedly connected to the hollow plate, the top of the hollow plate is fixedly connected to the first connecting block, the inner wall of the first connecting block is rotatably connected to a roller, the side wall of the hollow plate is fixedly connected to a rack, the rack is meshed with the first gear, and the bottom of the first connecting plate is fixedly provided with a driving assembly, and the driving assembly is used to control the rotation function of the first gear;

[0009] As a further description of the above technical solution:

[0010] The driving assembly includes a first motor, the top of the first motor is fixedly connected to the bottom of the first connecting plate, the top of the first connecting plate is fixedly connected to the second connecting block, and the output end of the first motor is fixedly connected to the first gear;

[0011] As a further description of the above technical solution:

[0012] The bottom of the first connecting plate is fixedly connected to the second hollow support plate, the bottom of the second hollow support plate is fixedly connected to the second connecting plate, the bottom of the second connecting plate is fixedly connected to the third gear, and the inner thread of the third gear is connected to the connecting screw;

[0013] As a further description of the above technical solution:

[0014] The outer wall of the connecting screw is threadedly connected to the inside of the second connecting plate, and the bottom of the third gear is fixedly connected to the support frame;

[0015] As a further description of the above technical solution:

[0016] The bottom of the support frame is fixedly connected to a bottom plate, the interior of the bottom plate is fixedly connected to a base, and a rotating assembly is provided on the top of the bottom plate, and the rotating assembly is used to control the rotation of the second gear;

[0017] As a further description of the above technical solution:

[0018] The rotating assembly includes a first hollow support plate, the bottom of the first hollow support plate is fixedly connected to the top of the base plate, the interior of the first hollow support plate is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to a second gear;

[0019] As a further description of the above technical solution:

[0020] The second gear is meshed with the third gear, and the bottom of the third gear is rotatably connected to the top of the support frame;

[0021] As a further description of the above technical solution:

[0022] The first hollow support plate and the second hollow support plate have a U-shaped outer shape, and the inner wall can bear the structure and also provide support.

[0023] The utility model has the following beneficial effects:

[0024] 1. In the utility model, the first motor drives the first gear to rotate. The rotation of the first gear causes the rack meshing with it to drive the hollow plate to aggregate, and drives the first connecting block to gather together, thereby achieving the effect of adaptively clamping the U-shaped glass. This solves the problem of not being able to adaptively clamp the U-shaped glass, resulting in the inability to clamp U-shaped glasses of different sizes, and improves the stability of the U-shaped glass appearance inspection device.

[0025] 2. In the utility model, the second gear is driven to rotate by the output end of the second motor, and the rotation of the second gear drives the third gear meshing with it to rotate. At the same time, the rotation of the third gear drives the first connecting plate to rotate, thereby achieving the effect of rotating the adaptive clamp, solving the problem that the adaptive clamp cannot be rotated, resulting in the need for manual continuous adjustment of the position for inspection, and improving the convenience of the U-shaped glass appearance inspection device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional schematic diagram of the U-shaped glass appearance inspection device proposed by the utility model;

[0027] Figure 2 This is a schematic diagram of the top structure of the first connecting plate of the U-shaped glass appearance inspection device proposed in the present invention;

[0028] Figure 3 This is a schematic diagram of the top structure of the bottom plate of the U-shaped glass appearance inspection device proposed in the present invention.

[0029] Legend:

[0030] 1. Bottom plate; 2. First hollow support plate; 3. Base; 4. Support frame; 5. First connecting plate; 6. Support block; 7. Fixed column; 8. Container tray; 9. Slide rail; 10. Roller; 11. Second connecting plate; 12. First support plate; 13. Slider; 14. Hollow plate; 15. First connecting block; 16. Rack; 17. First gear; 18. First motor; 19. Second connecting block; 20. Second motor; 21. Second gear; 22. Third gear; 23. Connecting screw; 24. Second hollow support plate. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 and Figure 2 , the utility model provides an embodiment: a U-shaped glass appearance inspection device, including a first connecting plate 5, the first connecting plate 5 can be made of high-strength aluminum alloy, this material is light in weight, and has good strength and rigidity, and can provide stable support for the entire device, an adaptive clamping assembly is provided on the top of the first connecting plate 5, the adaptive clamping assembly is used to clamp the U-shaped glass function, the adaptive clamping assembly includes a slide rail 9, the slide rail 9 is made of stainless steel, stainless steel has strong corrosion resistance and high surface smoothness, the bottom of the slide rail 9 is fixedly connected to the top of the first connecting plate 5, the outer wall of the slide rail 9 is slidably connected to the slider 13, the top of the slider 13 is fixedly connected to the first support plate 12, the first support plate 12 can be made of high-strength carbon fiber reinforced composite material, this material is light in weight and high in strength, and can well withstand the weight and pressure of the U-shaped glass, the top of the first support plate 12 is fixedly connected to a hollow Plate 14, the top of the hollow plate 14 is fixedly connected to a first connecting block 15, the inner wall of the first connecting block 15 is rotatably connected to a roller 10, the roller 10 can be made of polyurethane rubber, which has good elasticity and high wear resistance. When clamping the U-shaped glass, it can ensure sufficient friction to prevent the glass from sliding without damaging the glass surface. The side wall of the hollow plate 14 is fixedly connected to a rack 16, and the rack 16 can be made of high-quality carbon steel that has been quenched. This material has high hardness and strong wear resistance. The rack 16 is meshed with the first gear 17. The bottom of the first connecting plate 5 is fixedly provided with a drive assembly, which is used to control the rotation function of the first gear 17. The drive assembly includes a first motor 18, the top of the first motor 18 is fixedly connected to the bottom of the first connecting plate 5, the top of the first connecting plate 5 is fixedly connected to the second connecting block 19, and the output end of the first motor 18 is fixedly connected to the first gear 17;

[0033] Specifically, when using the U-shaped glass appearance inspection device, the inspection process is carried out in an orderly manner. First, the first motor 18 is started, and its output end begins to operate stably, driving the first gear 17 connected to it to rotate. During the rotation process, the first gear 17 is tightly engaged with the rack 16 on the side wall, so that the rotation of the first gear 17 will drive the rack 16 on the side wall to rotate around a specific axis. At the same time, the rotation of the rack 16 will act on the hollow plate 14, causing the hollow plate 14 to gradually gather under the drive of the rack 16. As the hollow plate 14 moves, the first support plate 12 at its bottom will also move together under the drive of the hollow plate 14. While the first support plate 12 moves, the slider 13 at its bottom will slide along the outer wall of the slide rail 9, ultimately achieving the excellent effect of adaptively clamping the U-shaped glass, which can effectively fix U-shaped glass of different sizes and shapes, and provide stable conditions for subsequent appearance inspection work.

[0034] Reference Figure 1 and Figure 3 The bottom of the first connecting plate 5 is fixedly connected to the second hollow support plate 24, and the bottom of the second hollow support plate 24 is fixedly connected to the second connecting plate 11. The second connecting plate 11 can be made of steel plate with high strength and rigidity. The bottom of the second connecting plate 11 is fixedly connected to the third gear 22. The third gear 22 can be made of alloy steel with high strength, high hardness and good wear resistance, and can withstand large torque and force. The internal thread of the third gear 22 is connected to the connecting screw 23, and the outer wall of the connecting screw 23 is threadedly connected to the inside of the second connecting plate 11. The bottom of the third gear 22 is fixedly connected to the support frame 4, and the support frame 4 can be made of cast iron. Cast iron has high strength and rigidity. The bottom of the support frame 4 is fixedly connected to the bottom plate 1. The bottom plate 1 can be made of high-quality aluminum alloy. This material has the characteristics of light weight, high strength and corrosion resistance. The bottom of the bottom plate 1 is fixedly connected to the base 3, and the base 3 can be made of high-strength alloy steel Material, it has excellent pressure resistance and stability, and can provide a solid foundation for the entire device. A rotating assembly is provided on the top of the base plate 1, and the rotating assembly is used to control the rotation of the second gear 21. The rotating assembly includes a first hollow support plate 2, and the bottom of the first hollow support plate 2 is fixedly connected to the top of the base plate 1. The inside of the first hollow support plate 2 is fixedly connected to the second motor 20, and the output end of the second motor 20 is fixedly connected to the second gear 21. The second gear 21 can be made of high-strength steel and is precision-machined to ensure the accuracy and strength of the tooth shape. The second gear 21 is meshed with the third gear 22, and the bottom of the third gear 22 is rotatably connected to the top of the support frame 4. The first hollow support plate 2 and the second hollow support plate 24 are U-shaped, and the inner wall can bear the structure and can also provide support. The second hollow support plate 24 can also be made of stainless steel to ensure its stability and durability in complex environments;

[0035] Specifically, when the equipment starts running, the second motor 20 starts, and its output end starts to generate force, driving the second gear 21 to rotate. During the rotation of the second gear 21, due to the close meshing relationship between the second gear 21 and the third gear 22, the power generated is transmitted to the third gear 22, causing the third gear 22 to rotate accordingly. At the same time, the connecting screw 23 connects the third gear 22 and the second connecting plate 11 together. The rotation of the third gear 22 drives the second connecting plate 11 to move through the connecting screw 23, and finally achieves the effect of rotating the adaptive clamp, so that the clamp can be flexibly adjusted according to U-shaped glass of different shapes and angles, thereby better completing the clamping operation of the U-shaped glass, laying a good foundation for subsequent appearance inspection and other processes.

[0036] Reference Figure 1 The first connecting plate 5 can be made of aluminum alloy with light weight. The side wall of the first connecting plate 5 is fixedly connected to a support block 6. The top of the support block 6 is fixedly connected to a fixed column 7. The material of the fixed column 7 can be a steel pipe with high strength and rigidity. The top of the fixed column 7 is fixedly connected to a serving tray 8.

[0037] Specifically, support block 6 plays a key supporting role in the entire device, firmly supporting fixed column 7 and providing reliable support for the upper holding tray 8. Holding tray 8, with its appropriate size and shape, is specifically designed to hold smaller U-shaped glass panes. When placed on holding tray 8, smaller U-shaped glass panes are securely positioned, preventing them from shaking or falling due to unstable placement. This facilitates subsequent handling and inspection of these smaller U-shaped glass panes.

[0038] Working principle: When using the U-shaped glass appearance inspection device, the first gear 17 is first driven to rotate by the output end of the first motor 18, and when the first gear 17 rotates, the rack 16 on the side wall is driven to rotate together. At the same time, the rotation of the rack 16 drives the hollow plate 14 to gather, and then the movement of the hollow plate 14 drives the first support plate 12 at the bottom to move together, and then the first support plate 12 moves while the bottom slider 13 is made to slide on the outer wall of the slide rail 9, achieving the effect of adaptive clamping, and then the supporting block 6 is used to support the fixed column 7, and the top of the fixed column 7 supports the serving tray 8, which can be used to place some smaller U-shaped glasses, and then the second gear 21 is driven to rotate by the output end of the second motor 20, and the rotation of the second gear 21 drives the third gear 22 engaged with it to rotate together, and then the third gear 22 and the second connecting plate 11 are fixed by the connecting screw 23, achieving the effect of rotating the adaptive clamp.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A U-shaped glass appearance inspection device, comprising a first connecting plate (5) and a first gear (17), characterized in that: The side wall of the first connecting plate (5) is fixedly connected to a support block (6), the top of the support block (6) is fixedly connected to a fixed column (7), the top of the fixed column (7) is fixedly connected to a container tray (8), and the top of the first connecting plate (5) is provided with an adaptive clamping component, and the adaptive clamping component is used to clamp the U-shaped glass. The adaptive clamping assembly comprises a slide rail (9), the bottom of the slide rail (9) is fixedly connected to the top of the first connecting plate (5), the outer wall of the slide rail (9) is slidably connected to a slider (13), the top of the slider (13) is fixedly connected to the first support plate (12), the top of the first support plate (12) is fixedly connected to the hollow plate (14), the top of the hollow plate (14) is fixedly connected to the first connecting block (15), the inner wall of the first connecting block (15) is rotatably connected to the roller (10), the side wall of the hollow plate (14) is fixedly connected to the rack (16), the rack (16) is meshed with the first gear (17), and a driving assembly is fixedly provided at the bottom of the first connecting plate (5), and the driving assembly is used to control the rotation function of the first gear (17).

2. The U-shaped glass appearance inspection device according to claim 1, characterized in that: The driving assembly comprises a first motor (18), the top of the first motor (18) is fixedly connected to the bottom of a first connecting plate (5), the top of the first connecting plate (5) is fixedly connected to a second connecting block (19), and the output end of the first motor (18) is fixedly connected to a first gear (17).

3. The U-shaped glass appearance inspection device according to claim 2, characterized in that: The bottom of the first connecting plate (5) is fixedly connected to a second hollow support plate (24), the bottom of the second hollow support plate (24) is fixedly connected to a second connecting plate (11), the bottom of the second connecting plate (11) is fixedly connected to a third gear (22), and the third gear (22) is internally threadedly connected to a connecting screw (23).

4. The U-shaped glass appearance inspection device according to claim 3, characterized in that: The outer wall of the connecting screw (23) is threadedly connected to the inside of the second connecting plate (11), and the bottom of the third gear (22) is fixedly connected to the support frame (4).

5. The U-shaped glass appearance inspection device according to claim 4, characterized in that: The bottom of the support frame (4) is fixedly connected to a bottom plate (1), the interior of the bottom plate (1) is fixedly connected to a base (3), and a rotating assembly is provided on the top of the bottom plate (1), and the rotating assembly is used to control the rotation of the second gear (21).

6. The U-shaped glass appearance inspection device according to claim 5, characterized in that: The rotating assembly comprises a first hollow support plate (2), the bottom of the first hollow support plate (2) is fixedly connected to the top of the base plate (1), a second motor (20) is fixedly connected inside the first hollow support plate (2), and a second gear (21) is fixedly connected to the output end of the second motor (20).

7. The U-shaped glass appearance inspection device according to claim 6, characterized in that: The second gear (21) is meshed with the third gear (22), and the bottom of the third gear (22) is rotatably connected to the top of the support frame (4).

8. The U-shaped glass appearance inspection device according to claim 6, characterized in that: The first hollow support plate (2) and the second hollow support plate (24) have a U-shaped outer shape.

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