Battery panel cutting equipment

Abstract

The utility model discloses cell panel cutting equipment. The cell panel cutting equipment comprises a rack, a control cabinet, a feeding device, a pressing device, a preheating device, a cutting device and a receiving device, through the arrangement of the feeding device, the pressing device, the cutting device and the material receiving device, the cutting and separating process of the battery panel can be automatically realized, the labor intensity is effectively reduced, the arrangement of the preheating device is matched, and the preheating device is arranged on the rack and located beside the output end of the feeding device, so that the production efficiency is improved. According to the solar cell panel cutting device, the solar cell panels to be cut are preheated through the preheating device before cutting, so that the strength of mucilage glue between the two solar cell panels is reduced, the subsequent cutting process is facilitated, the cutting process is more convenient, and the cutting efficiency is effectively guaranteed.

Description

Technical Field

[0001] The utility model relates to the field of blade batteries, in particular to a battery plate cutting device. Background Art

[0002] Through structural innovation, the "Blade Battery" bypasses the "module" when grouping, significantly improving volume utilization and ultimately achieving the design goal of packing more cells into the same space. Compared to traditional battery packs, the "Blade Battery" achieves over 50% higher volume utilization, which translates to a more than 50% increase in driving range, reaching the same level as high-energy-density ternary lithium batteries. It offers superior safety, strength, range, and lifespan, meeting the needs of a vehicle throughout its entire lifecycle.

[0003] During the processing of blade batteries, they need to be cut according to actual conditions. The existing blade battery cutting process is mostly manual and semi-automatic cutting using cutting equipment. Since the overall weight of the blade battery is heavy, the manual cutting process is labor-intensive, and the adhesion between the blade batteries is strong during cutting. The cutting process is also more troublesome, further affecting the efficiency of battery cutting. Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content

[0004] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide a battery panel cutting device that can effectively solve the problems of the existing battery cutting method, such as high labor intensity, complicated cutting process and low cutting efficiency.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A battery panel cutting device includes a frame, a control cabinet, a feeding device, a pressing device, a preheating device, a cutting device and a receiving device; the control cabinet is arranged on the frame; the feeding device is arranged on the frame and connected to the control cabinet; the pressing device is arranged on the feeding device and is located directly above the output end of the feeding device, and the pressing device is connected to the control cabinet; the preheating device is arranged on the frame and is located next to the output end of the feeding device; the cutting device is arranged in two settings, which are respectively arranged on the left and right sides of the feeding device, and the movable ends of the two cutting devices are respectively movable on the upper and lower sides of the output end of the feeding device, and the cutting device is connected to the control cabinet; the receiving device is arranged on the frame and is located next to the output end of the feeding device, and the receiving device is connected to the control cabinet.

[0007] As a preferred solution, the feeding device includes a feeding rack, a clamping plate, a first feeding drive mechanism, a feeding head and a second feeding drive mechanism; the feeding rack is arranged on the frame; the clamping plates are two horizontally extending plates, which are symmetrically arranged front to back and are arranged on the feeding rack so as to move back and forth, and a horizontally extending feeding trough is formed between the two clamping plates and the feeding rack; the feeding head can be arranged on the feeding rack so as to move back and forth laterally and is located in the feeding trough, the second feeding drive mechanism is arranged on the feeding rack and drives the feeding head to move back and forth laterally, and the first feeding drive mechanism and the second feeding drive mechanism are both connected to the control cabinet.

[0008] As a preferred solution, the feeding rack is provided with two CCD lenses arranged symmetrically front to back, and the two CCD lenses correspond to the output end positions of the feeding trough.

[0009] As a preferred solution, the clamping device includes a pressing frame, a pressing plate and a first pressing drive mechanism. The pressing frame is arranged on the feeding device and is located above the output end of the feeding device; the pressing plate is arranged on the pressing frame so as to be movable up and down and is located directly above the output end of the feeding device; the first pressing drive mechanism is arranged on the pressing frame and drives the pressing plate to move up and down, and the first pressing drive mechanism is connected to the control cabinet.

[0010] As a preferred solution, the clamping device also includes a movable frame, a second pressing drive mechanism, a correction head and a third pressing drive mechanism; the movable frame can be movably arranged on the pressing frame back and forth and is located above the output end of the feeding device; the second pressing drive mechanism is arranged on the pressing frame and drives the movable frame to move back and forth, the correction head can be movably arranged on the movable frame up and down and move back and forth with the movable frame; the third pressing drive mechanism is arranged on the movable frame and drives the correction head to move up and down.

[0011] As a preferred solution, the preheating device includes a first driving mechanism and a blowing head, and the first driving mechanism is arranged on the frame; the blowing head is arranged at the output end of the first driving mechanism and is driven by the first driving mechanism to move back and forth beside the output end of the feeding device.

[0012] As a preferred solution, there are two preheating devices arranged upper and lower, one of which is arranged on the feeding device and located below the output end of the feeding device, and the other preheating device is arranged on the pressing device and located above the output end of the feeding device.

[0013] As a preferred solution, each cutting device includes a mounting base, a robotic arm, a cutter and a detection head; the mounting base is arranged on the side of the feeding device; the robotic arm is arranged on the mounting base, and the free end of the cutting robotic arm moves back and forth on the side of the output end of the feeding device; the cutter is arranged at the output end of the robotic arm and moves back and forth with the robotic arm; the detection head is arranged at the output end of the robotic arm and is located next to the cutter.

[0014] As a preferred solution, the material receiving device includes a material receiving rack, a movable seat, a first material receiving drive mechanism, a movable plate, a second material receiving drive mechanism, a hinged plate, a third material receiving drive mechanism, a clamping head and a fourth material receiving drive mechanism; the material receiving rack is arranged on the frame and is located beside the output end of the feeding device; the movable seat can be arranged on the material receiving rack so as to move back and forth laterally; the first material receiving drive mechanism is arranged on the material receiving rack and drives the movable seat to move back and forth; the movable plate can be arranged on the movable seat so as to move up and down back and forth; the second material receiving drive mechanism is arranged on the movable seat and drives the movable plate to move back and forth up and down; one end of the hinged plate can be rotatably arranged on the movable plate; the third material receiving drive mechanism is arranged on the movable plate and drives the hinged plate to rotate; the clamping head can be arranged at the other end of the hinged plate so as to open and close, and the fourth material receiving drive mechanism is arranged on the hinged plate and drives the clamping head to open and close.

[0015] As a preferred solution, the material receiving device also includes a conveying assembly, which includes a conveying frame, a conveyor belt and a second driving mechanism; the conveying frame is arranged on the frame and is located below the material receiving frame; the conveyor belt is arranged on the conveying frame so that it can be driven back and forth, and the other end of the hinged plate moves back and forth between the output end of the feeding device and the conveyor belt; the second driving mechanism is arranged on the conveying frame and drives the conveyor belt to drive back and forth.

[0016] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:

[0017] By setting up the feeding device, the pressing device, the cutting device and the receiving device, the cutting and separating process of the battery panels can be realized in an automated manner, which effectively reduces the labor intensity. In conjunction with the setting of the preheating device, and the preheating device is set on the frame and located next to the output end of the feeding device, the battery panel to be cut is preheated by the preheating device before cutting, thereby reducing the strength of the glue between the two battery panels, thereby facilitating the subsequent cutting process, making the cutting process more convenient and effectively ensuring the cutting efficiency.

[0018] In order to more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of a preferred embodiment of the present utility model;

[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the feeding device in the preferred embodiment of the present utility model;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the cutting device in a preferred embodiment of the present utility model;

[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the material receiving device in a preferred embodiment of the present utility model;

[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the material pressing device in the preferred embodiment of the present utility model.

[0024] Description of the accompanying drawings:

[0025] 10, rack 20, control cabinet

[0026] 30. Feeding device 301. Feeding chute

[0027] 31. Feeding rack 32. Clamping plate

[0028] 33. First feeding drive mechanism 34. Feeding head

[0029] 35. Second feeding drive mechanism 36. CCD lens

[0030] 40. Pressing device 41. Pressing rack

[0031] 42. Pressing plate 43. First pressing drive mechanism

[0032] 44. Movable frame 45. Second pressing drive mechanism

[0033] 46. ​​Correction head 47. Third pressing drive mechanism

[0034] 50. Preheating device 51. First driving mechanism

[0035] 52. Blowing head 60. Cutting device

[0036] 61. Mounting base 62. Robotic arm

[0037] 63. Cutter 64. Detection head

[0038] 70. Material collecting device 71. Material collecting rack

[0039] 72. Movable seat 73. First material receiving drive mechanism

[0040] 74. Movable plate 75. Second material receiving drive mechanism

[0041] 76, hinged plate 77, third material receiving drive mechanism

[0042] 78. Clamping head 79. Fourth material receiving drive mechanism

[0043] 80. Conveyor assembly 81. Conveyor rack

[0044] 82. Conveyor belt 83. Second driving mechanism. DETAILED DESCRIPTION

[0045] Please refer to Figures 1 to 5 As shown, it shows the specific structure of a preferred embodiment of the present utility model, which includes a frame 10, a control cabinet 20, a feeding device 30, a pressing device 40, a preheating device 50, a cutting device 60 and a receiving device 70.

[0046] The control cabinet 20 is arranged on the frame 10 .

[0047] The feeding device 30 is arranged on the frame 10 and is connected to the control cabinet 20; in the present embodiment, the feeding device 30 includes a feeding rack 31, a clamping plate 32, a first feeding drive mechanism 33, a feeding head 34 and a second feeding drive mechanism 35; the feeding rack 31 is arranged on the frame 10; the clamping plates 32 are two laterally extending, and the two clamping plates 32 are symmetrically arranged front to back and are movably arranged back and forth on the feeding rack 31, and a laterally extending feeding trough 301 is formed between the two clamping plates 32 and the feeding rack 31; the feeding head 34 can be movably arranged laterally back and forth on the feeding rack 31 and is located in the feeding trough 301, the second feeding drive mechanism 35 is arranged on the feeding rack 31 and drives the feeding head 34 to move back and forth laterally, and the first feeding drive mechanism 33 and the second feeding drive mechanism 35 are both connected to the control cabinet 20. When loading the panels, the panels to be cut are placed into the feed chute 301 and positioned using the clamping plates 32. The feed head 34 then completes the loading process. The feed frame 31 is equipped with two symmetrically arranged CCD lenses 36, corresponding to the output end of the feed chute 301. These CCD lenses 36 are used to detect the location of the cell cut at the output end of the feed chute 301, ensuring accurate placement of the panels and cutting precision.

[0048] The clamping device 40 is arranged on the feeding device 30 and is located directly above the output end of the feeding device 30. The clamping device 40 is connected to the control cabinet 20. In this embodiment, the clamping device 40 includes a pressing frame 41, a pressing plate 42 and a first pressing drive mechanism 43. The pressing frame 41 is arranged on the feeding device 30 and is located above the output end of the feeding device 30. The pressing plate 42 can be moved up and down on the pressing frame 41 and is located directly above the output end of the feeding device 30. The first pressing drive mechanism 43 is arranged on the pressing frame 41 and drives the pressing plate 42 to move up and down. The first pressing drive mechanism 43 is connected to the control cabinet 20, and the battery panel in the feeding device 30 is pressed downward by the pressing plate 42, thereby positioning the battery panel during the cutting process to prevent the battery panel from sliding and affecting the cutting accuracy. The clamping device 40 also includes a movable frame 44, a second pressing drive mechanism 45, a correction head 46, and a third pressing drive mechanism 47. The movable frame 44 can be movably mounted on the pressing frame 41 and is located above the output end of the feeding device 30. The second pressing drive mechanism 45 is mounted on the pressing frame 41 and drives the movable frame 44 to move back and forth. The correction head 46 can be movably mounted on the movable frame 44 and moves back and forth with the movable frame 44. The third pressing drive mechanism 47 is mounted on the movable frame 44 and drives the correction head 46 to move back and forth. The correction head 46 is used to correct the accuracy of the battery panel feeding. If the battery panel feeding deviates a certain distance toward the output end of the clamping device 40, the correction head 46 can correct the deviated portion of the battery panel backward by a certain distance, further ensuring the cutting accuracy.

[0049] The preheating device 50 is mounted on the frame 10 and located near the output end of the feeder 30. This preheating device 50 preheats the panels to be cut before cutting, thereby reducing the strength of the adhesive between the panels and facilitating the subsequent cutting process. The preheating temperature is within a safe temperature range and does not damage the panels without damaging the adhesive. In this embodiment, the preheating device 50 includes a first drive mechanism 51 and a blower head 52. The first drive mechanism 51 is mounted on the frame 10. The blower head 52 is located at the output end of the first drive mechanism 51 and is driven by the first drive mechanism 51 to move back and forth near the output end of the feeder 30. Two preheating devices 50 are mounted above and below the output end of the feeder 30. One preheating device 50 is mounted on the feeder 30 and located below the output end of the feeder 30, while the other preheating device 50 is mounted on the pressing device 40 and located above the output end of the feeder 30. The two preheating devices 50 allow for simultaneous preheating of both the top and bottom sides of the panels, resulting in a more effective preheating effect.

[0050] The cutting device 60 is provided in two configurations, one on the left and the other on the right side of the feeder 30. The movable ends of the two cutting devices 60 are respectively movable on the upper and lower sides of the output end of the feeder 30. The cutting device 60 is connected to the control cabinet 20. The two cutting devices 60 can sequentially cut from the upper and lower sides of the solar panel, ensuring the cutting effect and avoiding adhesion. In this embodiment, each cutting device 60 includes a mounting base 61, a robotic arm 62, a cutter 63, and a detection head 64. The mounting base 61 is provided on the side of the feeder 30. The robotic arm 62 is provided on the mounting base 61, and the free end of the cutting robotic arm 62 moves back and forth on the side of the output end of the feeder 30. The cutter 63 is provided on the output end of the robotic arm 62 and moves back and forth with the robotic arm 62. The detection head 64 is provided on the output end of the robotic arm 62 and is located on the side of the cutter 63. The detection head 64 is used not only to detect the cutting position of the cutter 63 but also to monitor the cutting process in real time.

[0051] The receiving device 70 is arranged on the frame 10 and is located beside the output end of the feeding device 30. The receiving device 70 is connected to the control cabinet 20. In this embodiment, the receiving device 70 includes a receiving frame 71, a movable seat 72, a first receiving drive mechanism 73, a movable plate 74, a second receiving drive mechanism 75, a hinged plate 76, a third receiving drive mechanism 77, a clamping head 78 and a fourth receiving drive mechanism 79; the receiving frame 71 is arranged on the frame 10 and is located beside the output end of the feeding device 30; the movable seat 72 is arranged on the receiving frame 71 so as to be movable back and forth laterally; the first receiving drive mechanism 73 is arranged on the receiving frame 71 and drives the movable seat 72 back and forth movement; the movable plate 74 can be movably arranged on the movable seat 72 up and down; the second material receiving drive mechanism 75 is arranged on the movable seat 72 and drives the movable plate 74 to move up and down back and forth; one end of the hinged plate 76 can be rotatably arranged on the movable plate 74 back and forth; the third material receiving drive mechanism 77 is arranged on the movable plate 74 and drives the hinged plate 76 to rotate; the clamping head 78 can be opened and closed and is arranged at the other end of the hinged plate 76, and the fourth material receiving drive mechanism 79 is arranged on the hinged plate 76 and drives the clamping head 78 to open and close. The receiving device 70 also includes a conveyor assembly 80, which includes a conveyor frame 81, a conveyor belt 82, and a second drive mechanism 83. The conveyor frame 81 is mounted on the frame 10 and located below the receiving frame 71. The conveyor belt 82 is mounted on the conveyor frame 81 so that it can be driven back and forth. The other end of the hinged plate 76 moves back and forth between the output end of the feeding device 30 and the conveyor belt 82. The second drive mechanism 83 is mounted on the conveyor frame 81 and drives the conveyor belt 82 back and forth. When the clamping head 78 removes the cut solar panel, it is placed on the conveyor belt 82 and transported outward.

[0052] The working principle of this embodiment is described in detail as follows:

[0053] During processing, the equipment is first connected to an external power source. The panels to be processed are then fed into the feed chute 301 via an external loading device and positioned using the clamping plate 32. The feed head 34 then drives the panels toward the output end of the feed device 30. Once in position, the CCD lens 36 detects the position of the outermost panel. If the outermost panel deviates toward the output end of the feed device 30, the second pressing drive mechanism 45 drives the correction head 46 to the outside of the outermost panel. The third pressing drive mechanism 47 then drives the correction head 46 downward. The second pressing drive mechanism 45 then drives the correction head 46 toward the inside of the feed device 30, thereby correcting the panel position and ensuring the accuracy of the outermost panel. The correction head 46 then resets and, via the pressing plate 42, presses the panel downward, securing the panel position. The preheating device 50 then preheats the panels from both the top and bottom sides. The cutting device 60 then sequentially cuts the outermost panels from the top and bottom. While cutting, the clamping head 78 clamps the outermost panel. Once cutting is complete, the clamping head 78 places the outermost panel on the conveyor belt 82, which then transports it outward. After cutting a panel, the press plate 42 moves upward and resets, and the above steps are repeated.

[0054] The design focus of the utility model is that: through the arrangement of the feeding device, the pressing device, the cutting device and the receiving device, the cutting and separating process of the battery panel can be realized in an automated manner, which effectively reduces the labor intensity. In addition, the preheating device is arranged on the frame and is located next to the output end of the feeding device, so that the battery panel to be cut is preheated by the preheating device before cutting, thereby reducing the strength of the glue between the two battery panels, thereby facilitating the subsequent cutting process, making the cutting process more convenient and effectively ensuring the cutting efficiency.

[0055] The above description is merely a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A solar panel cutting device, characterized by: It includes a frame, a control cabinet, a feeding device, a pressing device, a preheating device, a cutting device and a receiving device; the control cabinet is arranged on the frame; the feeding device is arranged on the frame and connected to the control cabinet; the pressing device is arranged on the feeding device and is located directly above the output end of the feeding device, and the pressing device is connected to the control cabinet; the preheating device is arranged on the frame and is located beside the output end of the feeding device; the cutting device is arranged in two ways, which are respectively arranged on the left and right sides of the feeding device, and the movable ends of the two cutting devices are respectively movable on the upper and lower sides of the output end of the feeding device, and the cutting device is connected to the control cabinet; the receiving device is arranged on the frame and is located beside the output end of the feeding device, and the receiving device is connected to the control cabinet.

2. The solar panel cutting equipment according to claim 1, characterized in that: The feeding device includes a feeding rack, a clamping plate, a first feeding drive mechanism, a feeding head and a second feeding drive mechanism; the feeding rack is arranged on the frame; the two clamping plates are horizontally extended, and the two clamping plates are symmetrically arranged front to back and are arranged on the feeding rack so as to move back and forth, and a horizontally extended feeding trough is formed between the two clamping plates and the feeding rack; the feeding head can be arranged on the feeding rack to move back and forth laterally and is located in the feeding trough, the second feeding drive mechanism is arranged on the feeding rack and drives the feeding head to move back and forth laterally, and the first feeding drive mechanism and the second feeding drive mechanism are both connected to the control cabinet.

3. The solar panel cutting equipment according to claim 2, characterized in that: The feeding rack is provided with two CCD lenses arranged symmetrically front to back, and the two CCD lenses correspond to the output end positions of the feeding trough.

4. The solar panel cutting equipment according to claim 1, characterized in that: The pressing device includes a pressing frame, a pressing plate and a first pressing drive mechanism. The pressing frame is arranged on the feeding device and is located above the output end of the feeding device; the pressing plate is arranged on the pressing frame so as to be movable up and down and is located directly above the output end of the feeding device; the first pressing drive mechanism is arranged on the pressing frame and drives the pressing plate to move up and down, and the first pressing drive mechanism is connected to the control cabinet.

5. The solar panel cutting device according to claim 4, characterized in that: The pressing device also includes a movable frame, a second pressing drive mechanism, a correction head and a third pressing drive mechanism; the movable frame can be movably arranged on the pressing frame back and forth and is located above the output end of the feeding device; the second pressing drive mechanism is arranged on the pressing frame and drives the movable frame to move back and forth, and the correction head can be movably arranged on the movable frame up and down and move back and forth with the movable frame; the third pressing drive mechanism is arranged on the movable frame and drives the correction head to move up and down.

6. The solar panel cutting equipment according to claim 1, characterized in that: The preheating device includes a first driving mechanism and a blowing head. The first driving mechanism is arranged on the frame. The blowing head is arranged at the output end of the first driving mechanism and is driven by the first driving mechanism to move back and forth beside the output end of the feeding device.

7. The solar panel cutting equipment according to claim 1, characterized in that: There are two preheating devices arranged one above the other, one of which is arranged on the feeding device and below the output end of the feeding device, and the other is arranged on the pressing device and above the output end of the feeding device.

8. The solar panel cutting equipment according to claim 1, characterized in that: Each cutting device includes a mounting seat, a robotic arm, a cutter and a detection head; the mounting seat is arranged on the side of the feeding device; the robotic arm is arranged on the mounting seat, and the free end of the cutting robotic arm moves back and forth on the side of the output end of the feeding device; the cutter is arranged at the output end of the robotic arm and moves back and forth with the robotic arm; the detection head is arranged at the output end of the robotic arm and is located next to the cutter.

9. The solar panel cutting equipment according to claim 1, characterized in that: The material receiving device includes a material receiving rack, a movable seat, a first material receiving drive mechanism, a movable plate, a second material receiving drive mechanism, a hinged plate, a third material receiving drive mechanism, a clamping head and a fourth material receiving drive mechanism; the material receiving rack is arranged on the frame and is located beside the output end of the feeding device; the movable seat can be arranged on the material receiving rack so as to move back and forth laterally; the first material receiving drive mechanism is arranged on the material receiving rack and drives the movable seat to move back and forth; the movable plate can be arranged on the movable seat so as to move up and down back and forth; the second material receiving drive mechanism is arranged on the movable seat and drives the movable plate to move back and forth up and down; one end of the hinged plate can be rotatably arranged on the movable plate; the third material receiving drive mechanism is arranged on the movable plate and drives the hinged plate to rotate; the clamping head can be arranged on the other end of the hinged plate so as to open and close, and the fourth material receiving drive mechanism is arranged on the hinged plate and drives the clamping head to open and close.

10. The solar panel cutting device according to claim 9, characterized in that: The material receiving device also includes a conveying assembly, which includes a conveying frame, a conveyor belt and a second driving mechanism; the conveying frame is arranged on the frame and is located below the material receiving frame; the conveyor belt is arranged on the conveying frame so as to be able to be driven back and forth, and the other end of the hinged plate moves back and forth between the output end of the feeding device and the conveyor belt; the second driving mechanism is arranged on the conveying frame and drives the conveyor belt to drive back and forth.

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