Super capacitor diaphragm processing separator

By designing a supercapacitor diaphragm processing distributor with an inclined distribution frame and screen plate combined with an eccentric wheel drive, the problem of low screening efficiency in the existing technology is solved, efficient classification and anti-clogging of raw materials of various sizes are achieved, and production efficiency is improved.

CN223407264UActive Publication Date: 2025-10-03SHANGHAI SHI LONG HI-TECH CO LTD
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Patent Information

Application Number
CN202422801173.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-10-03
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing material separators can only perform single-size screening when screening membrane raw materials, resulting in low screening efficiency and unable to meet the efficient classification needs of raw materials of multiple sizes.

Method used

A supercapacitor diaphragm processing feeder was designed. The feeder frame and sieve plate were tilted and driven by an eccentric wheel to achieve vibration screening of the raw materials. The feeder plate and sieve plate were screened multiple times, and a buffer device was used to prevent clogging.

Benefits of technology

It improves the screening efficiency of diaphragm raw materials, realizes efficient classification of raw materials of multiple sizes, prevents the blockage of the dividing plate and the screen plate, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of diaphragm processing, and particularly relates to a super capacitor diaphragm processing distributor which comprises a distributing box, fixing rods are fixedly installed on the two sides of the interior of the distributing box respectively, a distributing frame and a sieve plate are installed on the two fixing rods in a hinged mode, and a distributing plate is fixedly installed on the top of the distributing frame. A lower discharging port is formed in the lower portion of one side of the material distribution box, an upper discharging port is formed in the upper portion of the other side of the material distribution box, and a feeding hopper is fixedly installed at the top of the material distribution box. Small raw materials are sieved out through the sieve plate and fall on the material distributing plate, the raw materials sieved through the sieve plate are sieved again through the material distributing plate and fall into the material distributing frame, meanwhile, the raw materials can move along with inclination of the material distributing frame and the sieve plate and are discharged through the discharging pipes, and therefore the diaphragm raw materials are sieved and classified.
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Description

Technical Field

[0001] The utility model relates to the technical field of diaphragm processing, in particular to a supercapacitor diaphragm processing and dividing machine. Background Art

[0002] Supercapacitors, also known as electrochemical capacitors and electric double-layer capacitors, offer high specific power, long cycle life, and a wide operating temperature range. They hold significant potential for application in mobile communications, information technology, electric vehicles, aerospace, and national defense. Supercapacitors primarily consist of electrodes, electrolytes, diaphragms, and leads. To improve product quality, diaphragm production requires the raw materials to be cleaned and screened before use, separating particles of varying sizes.

[0003] The existing technology has the following deficiencies:

[0004] When screening diaphragm raw materials, the existing feeders mostly use single-layer structure feeders for screening, resulting in that only single-size screening can be performed during screening. The diaphragm raw materials vary in size and quantity, resulting in the need to use multiple feeders with different apertures to screen the raw materials during screening. The screening efficiency is low, affecting the overall production efficiency. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present invention provides a supercapacitor diaphragm processing and distributing machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a supercapacitor diaphragm processing distributor, comprising a distributor box, fixed rods are fixedly installed on both sides of the interior of the distributor box, a distributor frame and a screen plate are hingedly installed on two groups of the fixed rods, a distributor plate is fixedly installed on the top of the distributor frame, a lower discharge port is opened at a lower position on one side of the distributor box, an upper discharge port is opened at an upper position on the other side of the distributor box, and a feed hopper is fixedly installed on the top of the distributor box.

[0007] As an optimal technical solution of the present invention, the material distribution frame and the screen plate are both arranged at an angle, the end of the material distribution frame away from the fixed rod extends through the lower discharge port to the outside of the material distribution box, and the end of the screen plate away from the fixed rod extends through the upper discharge port to the outside of the material distribution box.

[0008] As an optimal technical solution of the present invention, the ends of the material dividing frame and the material dividing plate away from the fixed rod are both set in right triangles and are symmetrically arranged, and the bottoms of the material dividing frame and the material dividing plate are fixedly installed with discharge pipes.

[0009] As an optimal technical solution of the present invention, the distribution box is fixedly installed at the position corresponding to the upper discharge port, and the end of the sieve plate close to the upper discharge port is conical and located inside the discharge box.

[0010] As an optimal technical solution of the present invention, drive motors are fixedly installed below the lower discharge port and the upper discharge port of the distribution box. The output end of the drive motor extends to the outside of the distribution box and is fixedly installed with an eccentric wheel. The outer surfaces of the two groups of eccentric wheels are respectively in contact with the bottom of the distribution frame and the screen plate.

[0011] As a preferred technical solution of the present invention, a guide plate is fixedly installed at the bottom of the feed hopper corresponding to the interior of the distribution box, and the guide plate is gradually inclined in a direction away from the upper discharge port.

[0012] As an optimal technical solution of the present invention, multiple sets of sliding rods are slidably installed at the bottom of the lower discharge port and the upper discharge port, and buffer springs are provided on the sliding rods, and the buffer springs are respectively located inside the lower discharge port and the upper discharge port.

[0013] Compared with the prior art, the present invention provides a supercapacitor diaphragm processing and distributing machine, which has the following beneficial effects:

[0014] 1. This supercapacitor diaphragm processing and dividing machine is equipped with a sieve plate and a dividing plate. The larger particles in the raw materials are screened by the sieve plate. The larger particles fall into the inside of the discharge box as the sieve plate tilts and are discharged. The smaller raw materials are screened out by the sieve plate and fall on the dividing plate. The raw materials screened by the sieve plate are screened again by the dividing plate and fall into the inside of the dividing frame. At the same time, the raw materials will move with the tilt of the dividing frame and the sieve plate, and are discharged through the discharge pipe respectively, so that the diaphragm raw materials are screened and classified.

[0015] 2. This supercapacitor diaphragm processing and dividing machine is equipped with an eccentric wheel. When dividing the raw materials, the driving motor is started and drives the eccentric wheel to rotate, so that the dividing frame and the screen plate vibrate up and down, thereby vibrating and screening the raw materials on the dividing plate and the screen plate, improving the screening efficiency, and preventing the dividing plate and the screen plate from being blocked. At the same time, when the dividing frame and the screen plate vibrate up and down, the sliding rod and the buffer spring can buffer them to prevent the dividing frame and the screen plate from colliding with the lower discharge port and the upper discharge port. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the local structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the screen plate structure of the utility model;

[0020] Figure 5 For this utility model Figure 3 Schematic diagram of the structure at point A.

[0021] In the figure: 1. material distribution box; 101. fixing rod; 102. lower discharge port; 2. material distribution frame; 201. material distribution plate; 202. discharge pipe; 3. sieve plate; 4. upper discharge port; 401. material distribution box; 5. feed hopper; 501. guide plate; 6. slide rod; 601. buffer spring; 7. drive motor; 701. eccentric wheel. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-5 In this embodiment: a supercapacitor diaphragm processing distributor includes a distributor box 1, fixed rods 101 are fixedly installed on both sides of the interior of the distributor box 1, a distributor frame 2 and a screen plate 3 are hingedly installed on the two sets of fixed rods 101, a distributor plate 201 is fixedly installed on the top of the distributor frame 2, a lower discharge port 102 is opened at the lower position of one side of the distributor box 1, an upper discharge port 4 is opened at the upper position of the other side of the distributor box 1, and a feed hopper 5 is fixedly installed on the top of the distributor box 1.

[0024] In this embodiment, the material distribution frame 2 and the screen plate 3 are both arranged at an angle. The end of the material distribution frame 2 away from the fixed rod 101 extends to the outside of the material distribution box 1 through the lower discharge port 102, and the end of the screen plate 3 away from the fixed rod 101 extends to the outside of the material distribution box 1 through the upper discharge port 4.

[0025] In this embodiment, the dividing frame 2 and the dividing plate 201 are both set in the shape of right triangles at one end away from the fixed rod 101 and are symmetrically arranged, and the bottom of the dividing frame 2 and the dividing plate 201 are fixedly installed with a discharge pipe 202. The raw materials screened by the sieve plate 3 are screened again by the dividing plate 201 and fall into the interior of the dividing frame 2. At the same time, the raw materials will move with the inclination of the dividing frame 2 and the sieve plate 3, and be discharged through the discharge pipe 202 respectively.

[0026] In this embodiment, the discharge box 401 is fixedly installed at the position of the distribution box 1 corresponding to the upper discharge port 4. The end of the sieve plate 3 close to the upper discharge port 4 is conically set and is located inside the discharge box 401. The larger particles in the raw material are screened by the sieve plate 3. The larger particles fall into the interior of the discharge box 401 as the sieve plate 3 tilts and are discharged. The smaller raw materials are screened out by the sieve plate 3 and fall on the distribution plate 201.

[0027] In this embodiment, a drive motor 7 is fixedly installed below the lower discharge port 102 and the upper discharge port 4 of the distribution box 1. The output end of the drive motor 7 extends to the outside of the distribution box 1, and an eccentric wheel 701 is fixedly installed. The outer surfaces of the two sets of eccentric wheels 701 are respectively fitted with the bottom of the distribution frame 2 and the screen plate 3. By starting the drive motor 7 to drive the eccentric wheel 701 to rotate, the distribution frame 2 and the screen plate 3 vibrate up and down, thereby vibrating and screening the raw materials on the distribution plate 201 and the screen plate 3, thereby improving the screening efficiency and preventing the distribution plate 201 and the screen plate 3 from being blocked.

[0028] In this embodiment, a guide plate 501 is fixedly installed at the bottom of the distribution box 1 corresponding to the feed hopper 5, and the guide plate 501 is gradually inclined in the direction opposite to the upper discharge port 4. When raw materials are added to the inside of the distribution box 1 through the feed hopper 5, the raw materials fall along the guide plate 501 on the end of the screen plate 3 away from the upper discharge port 4.

[0029] In this embodiment, multiple sets of slide rods 6 are slidably installed at the bottom of the lower discharge port 102 and the upper discharge port 4, and buffer springs 601 are provided on the slide rods 6, and the buffer springs 601 are respectively located inside the lower discharge port 102 and the upper discharge port 4. By arranging the slide rods 6 and the buffer springs 601, the material distribution frame 2 and the screen plate 3 can be buffered when they vibrate to distribute the materials, thereby preventing the material distribution frame 2 and the screen plate 3 from colliding with the lower discharge port 102 and the upper discharge port 4.

[0030] The working principle and usage process of the present invention are as follows: when the diaphragm raw material is divided, the raw material is added into the distribution box 1 through the feed hopper 5, and the raw material falls on the end of the sieve plate 3 away from the upper discharge port 4 along the guide plate 501. The sieve plate 3 screens the larger particles in the raw material, and the larger particles fall into the interior of the discharge box 401 as the sieve plate 3 is tilted and discharged. The smaller raw materials are screened out through the sieve plate 3 and fall on the distribution plate 201. The distribution plate 201 screens the raw material screened by the sieve plate 3 again and falls into the distribution frame 2. At the same time, the raw material will move with the tilt of the distribution frame 2 and the sieve plate 3 and be discharged through the discharge pipe 202 respectively, thereby screening the diaphragm raw material and classifying it. At the same time, the driving motor 7 is started and drives the eccentric wheel 701 to rotate, causing the distribution frame 2 and the sieve plate 3 to vibrate up and down, thereby vibrating and screening the raw materials on the distribution plate 201 and the sieve plate 3, thereby improving the screening efficiency and preventing the distribution plate 201 and the sieve plate 3 from being blocked.

[0031] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A supercapacitor diaphragm processing and distributing machine, characterized by: The invention comprises a material distribution box (1), wherein fixing rods (101) are fixedly installed on both sides of the interior of the material distribution box (1), a material distribution frame (2) and a screen plate (3) are hingedly installed on two groups of the fixing rods (101), a material distribution plate (201) is fixedly installed on the top of the material distribution frame (2), a lower discharge port (102) is opened at a lower position on one side of the material distribution box (1), an upper discharge port (4) is opened at an upper position on the other side of the material distribution box (1), and a feed hopper (5) is fixedly installed on the top of the material distribution box (1).

2. A supercapacitor diaphragm processing and distributing machine according to claim 1, characterized in that: The distribution frame (2) and the sieve plate (3) are both arranged at an inclination. The end of the distribution frame (2) away from the fixed rod (101) extends through the lower discharge port (102) to the outside of the distribution box (1), and the end of the sieve plate (3) away from the fixed rod (101) extends through the upper discharge port (4) to the outside of the distribution box (1).

3. The supercapacitor diaphragm processing and distributing machine according to claim 1, characterized in that: The ends of the material distribution frame (2) and the material distribution plate (201) away from the fixed rod (101) are both arranged in the shape of right triangles and are symmetrically arranged, and the bottoms of the material distribution frame (2) and the material distribution plate (201) are both fixedly installed with a discharge pipe (202).

4. The supercapacitor diaphragm processing and distributing machine according to claim 1, characterized in that: The distribution box (1) is fixedly mounted with a discharge box (401) at a position corresponding to the upper discharge port (4); one end of the sieve plate (3) close to the upper discharge port (4) is conical and located inside the discharge box (401).

5. The supercapacitor diaphragm processing and distributing machine according to claim 1, characterized in that: A driving motor (7) is fixedly installed below the lower discharge port (102) and the upper discharge port (4) of the distribution box (1), and the output end of the driving motor (7) extends to the outside of the distribution box (1) and is fixedly installed with an eccentric wheel (701). The outer surfaces of the two sets of eccentric wheels (701) are respectively in contact with the bottom of the distribution frame (2) and the bottom of the screen plate (3).

6. The supercapacitor diaphragm processing and distributing machine according to claim 1, characterized in that: A guide plate (501) is fixedly installed inside the distribution box (1) corresponding to the bottom of the feed hopper (5), and the guide plate (501) is gradually inclined in a direction away from the upper discharge port (4).

7. The supercapacitor diaphragm processing and distributing machine according to claim 1, characterized in that: A plurality of slide rods (6) are slidably mounted at the bottom of the lower discharge port (102) and the upper discharge port (4), and a buffer spring (601) is sleeved on the slide rod (6), and the buffer spring (601) is located inside the lower discharge port (102) and the upper discharge port (4), respectively.