Sludge carriage stock bin

Abstract

The utility model discloses a sludge carriage stock bin, and relates to the technical field of sludge treatment equipment. The sludge sliding frame stock bin comprises a sludge stock bin body, sludge materials are arranged in the sludge stock bin body, and the side edge of the sludge stock bin body is fixedly connected with a spiral conveyor. The sludge discharging device comprises an oil cylinder, the output end of the oil cylinder is fixedly connected with a sliding frame, the interior of the sliding frame is fixedly connected with two sludge scraping plates, a baffle is arranged at the end, close to the spiral conveyor, of the sludge bin, and the upper end of the spiral conveyor is sleeved with a movable cover plate. The spiral conveyor can be conveniently started before sludge materials are discharged to the spiral conveyor, the situation that the spiral conveyor is started in a loaded mode, the working pressure of the spiral conveyor is sharply increased, and the spiral conveyor is damaged can be avoided, idling starting of the spiral conveyor is achieved, and the conveying efficiency of the spiral conveyor is improved; and the burden of the spiral conveyor during sludge material conveying is reduced, and the service life of the spiral conveyor is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of sludge processing equipment, in particular to a sludge sliding frame silo. Background Art

[0002] The existing flat-bottom silos all adopt rectangular or circular welded structures. In order to achieve a larger rated volume for unloading and minimize material accumulation at the root, a rectangular silo plus multiple spiral conveyor structures are generally adopted, and the inspection hole is set on the side of the silo wall.

[0003] There is a lot of material stored at the root of the silo in this structure. Due to long-term retention, the material becomes compacted, affecting the normal operation of the slide. It is necessary to stop the machine and manually drill into the silo to clear it. There are also many harmful gases and powders in the silo, which poses a major safety hazard to maintenance personnel.

[0004] At the same time, because the screw conveyor is installed under the silo, the silo receives a signal to stop and the silo conveyor trough is full of material; when the silo receives a signal to unload, the load starts the conveyor to work with material, causing a large current to damage the life of the conveyor. For this reason, the utility model proposes a new solution. Utility Model Content

[0005] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a sludge slide silo that can solve the problem that the screw conveyor is installed under the silo, the silo receives a signal to stop, and the silo conveyor trough is full of material; when the silo receives a signal to unload, the load starts the conveyor to work with material, causing large current to damage the life of the conveyor.

[0006] To achieve the above object, the utility model provides the following technical solutions: a sludge slide silo, comprising a sludge silo, wherein sludge material is arranged inside the sludge silo, and a screw conveyor is fixedly connected to the side of the sludge silo;

[0007] The sludge unloading device is arranged inside the sludge silo and includes an oil cylinder, which is fixedly connected to the side of the screw conveyor, and the output end of the oil cylinder passes through the inner wall of one side of the screw conveyor;

[0008] The output end of the oil cylinder is fixedly connected to a slide, and two sludge scrapers are fixedly connected to the inside of the slide. The cross-sections of the two sludge scrapers are right-angled triangles, and the inclined surfaces of the two sludge scrapers are both facing away from the oil cylinder.

[0009] A baffle is provided at one end of the sludge silo close to the screw conveyor, and the internal thread of the baffle is connected with bolts, and the sludge silo and the baffle are fixed together by bolts;

[0010] A discharge port is provided on the side of the sludge silo close to the screw conveyor, a movable cover is sleeved on the upper end of the screw conveyor, and a sludge discharge port is provided on the lower end of the screw conveyor.

[0011] Preferably, there are two sludge unloading devices, which are symmetrically arranged on the left and right sides of the sludge silo.

[0012] Preferably, the rear side of the screw conveyor is fixedly connected to a first drive motor, the interior of the screw conveyor is rotatably connected to two first rotating shafts, the surfaces of the two first rotating shafts are fixedly connected to spiral conveying blades, and the two first rotating shafts are rotatably extended to the outside of the screw conveyor;

[0013] The surfaces of the two first rotating shafts are fixedly connected with first sprockets, the surfaces of the two first sprockets are transmission sleeved with first chains, and the output end of the first driving motor is fixedly connected to the corresponding first rotating shaft.

[0014] Preferably, the two screw conveyors are composed of two sections, an upper section and an lower section, and the upper section and the lower section of the two screw conveyors are connected by bolts.

[0015] Preferably, the front end of the sludge silo is fixedly connected to a second drive motor, the interior of the sludge silo is rotatably connected to two second rotating shafts, the output end of the second drive motor is fixedly connected to the corresponding second rotating shafts, and the two second rotating shafts rotate and extend out of the sludge silo;

[0016] The surfaces of the two second rotating shafts are fixedly connected with second sprockets, and the surfaces of the two second sprockets are transmission sleeved with second chains.

[0017] Preferably, the surfaces of the two second rotating shafts are fixedly connected with a plurality of connecting rods.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] 1. The sludge slide silo, through the coordinated use of the slide and the baffle, is convenient for starting the screw conveyor before the sludge material is discharged into the screw conveyor, which can avoid the loaded start of the screw conveyor, causing a sharp increase in the working pressure of the screw conveyor and causing damage to the screw conveyor. At the same time, it can delay the shutdown after the sludge material in the sludge silo is discharged, and the screw conveyor can be started without running, thereby improving the conveying efficiency of the screw conveyor, reducing the burden on the screw conveyor when conveying sludge materials, and extending the service life of the screw conveyor. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0021] Figure 1 This is a schematic diagram of the structure of a sludge slide silo of the utility model;

[0022] Figure 2 This is a schematic diagram of the rear silo of the sludge silo of the utility model;

[0023] Figure 3 This is a schematic diagram of the screw conveyor of the utility model;

[0024] Figure 4 This is a schematic diagram of the slide of the utility model;

[0025] Figure 5 This is a schematic diagram of the utility model showing the oil cylinder in an extended state;

[0026] Figure 6 This is a schematic diagram of the utility model showing the oil cylinder in a retracted state.

[0027] Figure numerals: 1. sludge silo; 2. oil cylinder; 3. slide; 4. screw conveyor; 5. bolt; 6. baffle; 7. sludge material; 8. movable cover; 9. first drive motor; 10. first rotating shaft; 11. spiral conveying blade; 12. first sprocket; 13. first chain; 14. sludge scraper; 15. second drive motor; 16. second rotating shaft; 17. connecting rod; 18. second sprocket; 19. second chain; 20. sludge discharge port. DETAILED DESCRIPTION

[0028] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0029] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0030] In the description of this utility model, terms such as "greater than," "less than," and "exceed" are understood to exclude the number indicated, while terms such as "above," "below," and "within" are understood to include the number indicated. The terms "first" and "second" are used solely to distinguish technical features and are not to be construed as indicating or implying relative importance, or as implicitly specifying the number or order of the technical features indicated.

[0031] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0032] See also Figure 1-6 The utility model provides a technical solution: a sludge slide silo, including a sludge silo 1, sludge material 7 is arranged inside the sludge silo 1, a screw conveyor 4 is fixedly connected to the side of the sludge silo 1, and a sludge unloading device is arranged inside the sludge silo 1. The sludge unloading device includes an oil cylinder 2, the oil cylinder 2 is fixedly connected to the side of the screw conveyor 4, the output end of the oil cylinder 2 passes through the inner wall of one side of the screw conveyor 4, the output end of the oil cylinder 2 is fixedly connected to the slide 3, and the interior of the slide 3 is fixed. Two sludge scrapers 14 are connected, and the cross-section of the two sludge scrapers 14 is a right triangle. The inclined surfaces of the two sludge scrapers 14 are facing the side away from the oil cylinder 2. A baffle 6 is provided at the end of the sludge silo 1 close to the screw conveyor 4. The internal thread of the baffle 6 is connected with a bolt 5. The sludge silo 1 and the baffle 6 are fixed to each other by the bolt 5. A discharge port is provided on the side of the sludge silo 1 close to the screw conveyor 4. A movable cover plate 8 is sleeved on the upper end of the screw conveyor 4, and a sludge discharge port 20 is provided at the lower end of the screw conveyor 4.

[0033] There are two sludge unloading devices, which are symmetrically arranged on the left and right sides of the sludge silo 1.

[0034] The rear side of the screw conveyor 4 is fixedly connected to a first drive motor 9, and the interior of the screw conveyor 4 is rotatably connected to two first rotating shafts 10. The surfaces of the two first rotating shafts 10 are fixedly connected to spiral conveying blades 11. The two first rotating shafts 10 rotate and extend to the outside of the screw conveyor 4. The surfaces of the two first rotating shafts 10 are fixedly connected to first sprockets 12. The surfaces of the two first sprockets 12 are transmission sleeved with first chains 13. The output end of the first drive motor 9 is fixedly connected to the corresponding first rotating shaft 10.

[0035] The two screw conveyors 4 are composed of two sections, an upper section and an lower section, and the upper section and the lower section of the two screw conveyors 4 are connected by bolts 5 .

[0036] The front end of the sludge silo 1 is fixedly connected to a second drive motor 15, and the interior of the sludge silo 1 is rotatably connected to two second rotating shafts 16. The surfaces of the two second rotating shafts 16 are fixedly connected to multiple connecting rods 17. The output end of the second drive motor 15 is fixedly connected to the corresponding second rotating shaft 16. The two second rotating shafts 16 rotate and extend out of the sludge silo 1. The surfaces of the two second rotating shafts 16 are fixedly connected to second sprockets 18, and the surfaces of the two second sprockets 18 are transmission sleeved with second chains 19.

[0037] When using the slide silo, since there are more sludge materials 7 inside the sludge silo 1, the sludge materials 7 inside the sludge silo 1 need to be cleaned. First, the oil cylinder 2 is started to drive the slide 3 to move toward the inside of the sludge silo 1, so that the slide 3 is separated from the baffle 6, and the slide 3 drives the sludge scraper 14 to slide at the bottom of the sludge silo 1. The first drive motor 9 is started to drive the first rotating shaft 10 and the spiral conveying blade 11 to rotate. The first rotating shaft 10 drives the first sprocket 12 to rotate. The first sprocket 12 drives the first chain 13 to rotate. The first chain 13 drives another first sprocket 12, the first rotating shaft 10 and the spiral conveying blade 11 to rotate. Before the sludge material 7 enters the screw conveyor 4, the spiral conveying blade 11 is allowed to idle.

[0038] When the slide 3 slides toward the inside of the sludge silo 1, due to the certain viscosity of the sludge material 7, the sludge material 7 is lifted up by the inclined surface of the sludge scraper 14 and retained in the area surrounded by the sludge scraper 14 and the slide 3. Then, the oil cylinder 2 is started to retract and drive the slide 3 back, so that the sludge material 7 is taken away from the bottom of the sludge silo 1 and pulled into the inside of the screw conveyor 4. The sludge material 7 is transported by the screw conveyor 4, and then the above process is repeated to facilitate the unloading of the sludge material 7 inside the sludge silo 1. Finally, the sludge material 7 is discharged from the sludge discharge port 20 at the bottom of the screw conveyor 4.

[0039] The movable cover plate 8 is arranged above the screw conveyor 4, which is convenient for professionals to observe the wear status of the parts inside the screw conveyor 4 at any time and to facilitate the maintenance of the screw conveyor 4. At the same time, the outer shell of the screw conveyor 4 is composed of two parts and is fixed with bolts 5. When the screw conveyor 4 fails, it is convenient to disassemble and repair the screw conveyor 4. At the same time, the maintenance personnel no longer need the sludge silo 1 to repair the screw conveyor 4, thereby improving the maintenance efficiency.

[0040] After the sludge material 7 inside the sludge silo 1 is discharged to a certain extent, a part of the sludge material 7 adheres to the inner wall of the sludge silo 1, and a bridging phenomenon occurs, making the bottom of the sludge silo 1 hollow. At this time, the second drive motor 15 is started to drive the second rotating shaft 16 and the connecting rod 17 to rotate, and the second rotating shaft 16 drives the second sprocket 18 and the second chain 19 to rotate, and then drives another second rotating shaft 16 and the connecting rod 17 to rotate, so as to facilitate the stirring of the sludge material 7 inside the sludge silo 1, so that the sludge material 7 inside the sludge silo 1 falls to the bottom of the sludge silo 1, and facilitates the discharge of the sludge material 7 through the slide 3, thereby further improving the discharge efficiency of the sludge material 7.

[0041] When the sludge material 7 inside the sludge silo 1 is discharged, the cylinder 2 retracts and drives the slide 3 and the sludge scraper 14 to move, so that the slide 3 stops flush with the end surface of the baffle 6, and the baffle 6 cooperates with the slide 3 to form a blocking surface, so that the slide 3 blocks and closes the discharge port of the sludge silo 1. After the slide silo stops, the sludge material 7 is enclosed in the sludge silo 1, and at the same time, the screw conveyor 4 delays shutdown to empty the sludge material 7 inside the screw conveyor 4, ensuring that the screw conveyor 4 will not start under load when it is powered on.

[0042] Furthermore, by setting the movable cover 8 and fixing the upper and lower parts of the screw conveyor 4 with bolts 5, if the slide silo needs to be shut down for maintenance, maintenance personnel do not need to enter the interior of the sludge silo 1. They can open the movable cover 8 for maintenance, thereby improving the work efficiency and personal safety of the maintenance personnel. By sliding the slide 3 back and forth inside the sludge silo 1, the sludge material 7 inside the sludge silo 1 is easily discharged into the interior of the screw conveyor 4, and the sludge material 7 is transported through the screw conveyor 4, thereby improving the discharge efficiency of the sludge material 7.

[0043] By cooperating with the slide 3 and the baffle 6, it is convenient to start the screw conveyor 4 before the sludge material 7 is discharged into the screw conveyor 4, which can avoid the screw conveyor 4 from being started under load, causing a sharp increase in the working pressure of the screw conveyor 4 and causing damage to the screw conveyor 4. At the same time, it can delay the shutdown after the sludge material 7 inside the sludge silo 1 is discharged, and the screw conveyor 4 can be started in an idle operation, thereby improving the conveying efficiency of the screw conveyor 4, reducing the burden on the screw conveyor 4 when conveying the sludge material 7, and extending the service life of the screw conveyor 4.

[0044] Working principle: When using the slide silo, since there are more sludge materials 7 inside the sludge silo 1, the sludge materials 7 inside the sludge silo 1 need to be cleaned. First, start the oil cylinder 2 to drive the slide 3 to move toward the inside of the sludge silo 1, so that the slide 3 is separated from the baffle 6, and the slide 3 drives the sludge scraper 14 to slide at the bottom of the sludge silo 1. Start the first drive motor 9 to drive the first rotating shaft 10 and the spiral conveying blade 11 to rotate, the first rotating shaft 10 drives the first sprocket 12 to rotate, the first sprocket 12 drives the first chain 13 to rotate, and the first chain 13 drives another first sprocket 12, the first rotating shaft 10 and the spiral conveying blade 11 to rotate. Let the spiral conveying blade 11 idle before the sludge material 7 enters the screw conveyor 4.

[0045] When the slide 3 slides toward the inside of the sludge silo 1, due to the certain viscosity of the sludge material 7, the sludge material 7 is lifted up by the inclined surface of the sludge scraper 14 and retained in the area surrounded by the sludge scraper 14 and the slide 3. Then, the oil cylinder 2 is started to retract and drive the slide 3 back, so that the sludge material 7 is taken away from the bottom of the sludge silo 1 and pulled into the inside of the screw conveyor 4. The sludge material 7 is transported by the screw conveyor 4, and then the above process is repeated to facilitate the unloading of the sludge material 7 inside the sludge silo 1. Finally, the sludge material 7 is discharged from the sludge discharge port 20 at the bottom of the screw conveyor 4.

[0046] The movable cover plate 8 is arranged above the screw conveyor 4, which is convenient for professionals to observe the wear status of the parts inside the screw conveyor 4 at any time and to facilitate the maintenance of the screw conveyor 4. At the same time, the outer shell of the screw conveyor 4 is composed of two parts and is fixed with bolts 5. When the screw conveyor 4 fails, it is convenient to disassemble and repair the screw conveyor 4. At the same time, the maintenance personnel no longer need the sludge silo 1 to repair the screw conveyor 4, thereby improving the maintenance efficiency.

[0047] After the sludge material 7 inside the sludge silo 1 is discharged to a certain extent, a part of the sludge material 7 adheres to the inner wall of the sludge silo 1, and a bridging phenomenon occurs, making the bottom of the sludge silo 1 hollow. At this time, the second drive motor 15 is started to drive the second rotating shaft 16 and the connecting rod 17 to rotate, and the second rotating shaft 16 drives the second sprocket 18 and the second chain 19 to rotate, and then drives another second rotating shaft 16 and the connecting rod 17 to rotate, so as to facilitate the stirring of the sludge material 7 inside the sludge silo 1, so that the sludge material 7 inside the sludge silo 1 falls to the bottom of the sludge silo 1, and facilitates the discharge of the sludge material 7 through the slide 3, thereby further improving the discharge efficiency of the sludge material 7.

[0048] When the sludge material 7 inside the sludge silo 1 is discharged, the cylinder 2 retracts and drives the slide 3 and the sludge scraper 14 to move, so that the slide 3 stops flush with the end surface of the baffle 6, and the baffle 6 cooperates with the slide 3 to form a blocking surface, so that the slide 3 blocks and closes the discharge port of the sludge silo 1. After the slide silo stops, the sludge material 7 is enclosed in the sludge silo 1, and at the same time, the screw conveyor 4 delays shutdown to empty the sludge material 7 inside the screw conveyor 4, ensuring that the screw conveyor 4 will not start under load when it is powered on.

[0049] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A sludge slide silo, characterized by: It comprises a sludge silo (1), wherein sludge material (7) is arranged inside the sludge silo (1), and a screw conveyor (4) is fixedly connected to the side of the sludge silo (1); A sludge unloading device is provided inside the sludge silo (1), and comprises an oil cylinder (2). The oil cylinder (2) is fixedly connected to the side of the screw conveyor (4), and the output end of the oil cylinder (2) passes through the inner wall of one side of the screw conveyor (4); The output end of the oil cylinder (2) is fixedly connected to a slide (3), and two sludge scrapers (14) are fixedly connected inside the slide (3). The cross-sections of the two sludge scrapers (14) are right-angled triangles, and the inclined surfaces of the two sludge scrapers (14) are both facing the side away from the oil cylinder (2); A baffle (6) is provided at one end of the sludge silo (1) close to the screw conveyor (4), and a bolt (5) is connected to the internal thread of the baffle (6), and the sludge silo (1) and the baffle (6) are fixed to each other by the bolt (5); A discharge port is provided on one side of the sludge silo (1) close to the screw conveyor (4); a movable cover plate (8) is sleeved on the upper end of the screw conveyor (4); and a sludge discharge port (20) is provided at the lower end of the screw conveyor (4).

2. The sludge slide silo according to claim 1, characterized in that: There are two sludge unloading devices, which are symmetrically arranged on the left and right sides of the sludge silo (1).

3. The sludge slide silo according to claim 1, characterized in that: The rear side of the screw conveyor (4) is fixedly connected to a first drive motor (9), the interior of the screw conveyor (4) is rotatably connected to two first rotating shafts (10), the surfaces of the two first rotating shafts (10) are fixedly connected to spiral conveying blades (11), and the two first rotating shafts (10) are rotatably extended to the outside of the screw conveyor (4); The surfaces of the two first rotating shafts (10) are fixedly connected with first sprockets (12), the surfaces of the two first sprockets (12) are transmission sleeved with first chains (13), and the output end of the first driving motor (9) is fixedly connected to the corresponding first rotating shaft (10).

4. The sludge slide silo according to claim 1, characterized in that: The two screw conveyors (4) are both composed of an upper and a lower section, and the upper and lower sections of the two screw conveyors (4) are connected by bolts (5).

5. The sludge slide silo according to claim 1, characterized in that: The front end of the sludge silo (1) is fixedly connected to a second drive motor (15), the interior of the sludge silo (1) is rotatably connected to two second rotating shafts (16), the output end of the second drive motor (15) is fixedly connected to the corresponding second rotating shafts (16), and the two second rotating shafts (16) are rotatably extended out of the sludge silo (1); The surfaces of the two second rotating shafts (16) are fixedly connected with second sprockets (18), and the surfaces of the two second sprockets (18) are transmission sleeved with second chains (19).

6. The sludge slide silo according to claim 5, characterized in that: A plurality of connecting rods (17) are fixedly connected to the surfaces of the two second rotating shafts (16).

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