Automatic batten paving device for refractory brick stacking
By designing an automatic wood strip laying device, the safety hazards and proficiency issues of manual wood strip laying are solved, the automated and standardized wood strip laying process in the refractory brick stacking process is realized, and the risk of brick damage is reduced.
Patent Information
- Application Number
- CN202422775625.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-14
AI Technical Summary
During the stacking process of finished refractory bricks, manual laying of wooden strips poses a safety hazard and the effect is affected by the workers' proficiency, resulting in a high risk of brick damage.
An automatic wood strip laying device for refractory brick stacking is designed, which includes a suction mechanism, a pushing mechanism and a wood strip box. Electric push rods and motors are used to realize automatic laying of wood strips, avoiding manual intervention.
The automated laying of wood strips during the stacking of refractory bricks is realized, which reduces safety hazards and ensures the standardization of wood strip laying, reducing labor costs and the risk of brick damage.
Smart Images

Figure CN223408968U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refractory brick stacking, in particular to an automatic wood strip laying device for refractory brick stacking. Background Art
[0002] During the stacking process of finished refractory bricks, each time the robot completes stacking, it is necessary to manually press the equipment's emergency stop switch to pause stacking and lay two wooden strips in each row on the upper surface of the brick layer to reduce hard contact between the brick layers and prevent the brick surface from being worn, squeezed, or damaged by bumps.
[0003] When laying wooden strips, workers need to move within the operating range of equipment such as stacking robots, which poses a major safety hazard. In addition, the process and final effect of manual wooden strip laying can only be checked by the workers themselves, which is greatly affected by the workers' enforcement of process standards. If the on-duty personnel fail to lay wooden strips according to the standards due to objective factors such as proficiency, the stacked refractory bricks will be damaged in batches. For this reason, we have proposed an automatic wooden strip laying device for refractory brick stacking to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the utility model provides an automatic wood strip laying device for stacking refractory bricks, which solves the problems mentioned in the above background.
[0005] The utility model provides the following technical solutions: an automatic wood strip laying device for stacking refractory bricks, which is used to place the wood strip body on the surface of the refractory brick layer, comprising: a suction mechanism for transferring the position of the wood strip body, a pushing mechanism for raising the height of the wood strip body, and a wood strip box for placing the wood strip body; the suction structure comprises a door frame, a guide rail is installed on the door frame, a slide seat is slidably connected to the guide rail, a main electric push rod is provided on the bottom surface of the slide seat, an H-shaped frame is fixedly installed on the output shaft of the main electric push rod, a secondary electric push rod is provided on the top surface of the H-shaped frame, a suction cup for sucking the wood strip body is provided on the bottom surface of the H-shaped frame, a T-shaped plate is fixedly installed on the output shaft of the secondary electric push rod, and the side of the T-shaped plate A connecting ring is fixedly installed, a sliding rod is fixedly installed on the bottom surface of the T-shaped plate, and a plug is fixedly installed on the lower end of the sliding rod; the pushing mechanism includes an auxiliary frame body, a main motor is provided on the top surface of the auxiliary frame body, a top baffle and a bottom baffle are fixedly installed on the inner side of the auxiliary frame body, an auxiliary block is also slidably provided on the auxiliary frame body, and a splint for clamping the wooden strip body is slidably provided on the auxiliary block, and a secondary motor is provided on the side of the auxiliary block, a transmission shaft is rotatably provided inside the auxiliary block, a secondary threaded rod is fixedly installed on the transmission shaft, and the transmission shaft is also fixedly connected to the output shaft of the secondary motor, and the auxiliary frame body is also rotatably provided with a main threaded rod fixedly connected to the output shaft of the main motor, and the main threaded rod is threadedly connected to the auxiliary block.
[0006] Preferably, an L-shaped stop bar for limiting the position of the wooden bar body is provided on the side of the wooden bar box, and the width of the L-shaped stop bar is smaller than the width of the wooden bar body.
[0007] Preferably, there are two T-shaped plates, and the two T-shaped plates are fixedly connected by a connecting ring.
[0008] Preferably, the plug is located in the inner cavity of the suction cup, and a limiting ring for limiting the position of the plug is provided on the side wall of the inner cavity of the suction cup.
[0009] Preferably, an air hole is provided through the suction cup, and in an initial state, the plug can block the air hole.
[0010] Preferably, the secondary threaded rod is symmetrically provided with two sections of threads with opposite spiral directions, and the secondary threaded rod is connected to the two clamping plates through the two sections of threads.
[0011] Preferably, the auxiliary block is located between a top baffle and a bottom baffle, and a vertical height of the top baffle is greater than a vertical height of the wooden crate.
[0012] Preferably, there are two top baffles, and the two top baffles are symmetrically arranged on both sides of the auxiliary block.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] The automatic wood strip laying device for refractory brick stacking can automatically lay isolation wood strips during the stacking of finished refractory bricks, reducing labor costs during the stacking process and avoiding safety hazards in manual wood strip laying operations. In addition, the device only requires manual labor to prepare wood strips offline and replace wood strip boxes online, and drives the main and auxiliary electric push rods and the main and auxiliary motors respectively, which can automatically switch between the two processes of refractory brick stacking and wood strip laying without the need for manual intervention in the production area. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the auxiliary frame structure of the utility model;
[0017] Figure 3 This is a schematic cross-sectional view of the auxiliary block structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the wooden crate of the utility model;
[0019] Figure 5 This is a schematic cross-sectional view of the suction cup structure of the present invention;
[0020] Figure 6 This is a schematic diagram of the H-shaped frame structure of the present utility model.
[0021] In the figure: 1. Door frame; 11. Guide rail; 12. Slide seat; 13. Main electric push rod; 14. H-shaped frame; 15. Suction cup; 16. Plug; 17. Slide rod; 18. T-shaped plate; 19. Connecting ring; 110. Auxiliary electric push rod; 2. Auxiliary frame; 21. Main motor; 22. Auxiliary block; 23. Top baffle; 24. Bottom baffle; 25. Main threaded rod; 26. Auxiliary motor; 27. Auxiliary threaded rod; 28. Drive shaft; 29. Plywood; 3. Wooden crate; 31. L-shaped baffle; 4. Wooden bar body. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-6 , an automatic wood strip laying device for stacking refractory bricks, used for placing the wood strip body 4 on the surface of the refractory brick layer, including: a suction mechanism for shifting the position of the wood strip body 4, a pushing mechanism for raising the height of the wood strip body 4, and a wood strip box 3 for placing the wood strip body 4; an L-shaped stopper 31 is provided on the side of the wood strip box 3 for limiting the position of the wood strip body 4, and the width of the L-shaped stopper 31 is smaller than the width of the wood strip body 4. The L-shaped stopper 31 can match the shape of the wood strip box 3 to neatly arrange the wood strip body 4 on the wood strip box 3 to fit the suction working condition of the wood strip box 3.
[0024] The suction structure includes a door frame 1, a guide rail 11 is installed on the door frame 1, a slide 12 is slidably connected to the guide rail 11, a main electric push rod 13 is provided on the bottom surface of the slide 12, an H-shaped frame 14 is fixedly installed on the output shaft of the main electric push rod 13, a sub-electric push rod 110 is provided on the top surface of the H-shaped frame 14, a suction cup 15 for sucking the wood strip body 4 is provided on the bottom surface of the H-shaped frame 14, a T-shaped plate 18 is fixedly installed on the output shaft of the sub-electric push rod 110, a connecting ring 19 is fixedly installed on the side of the T-shaped plate 18, and the T-shaped plate 18 is fixedly installed on the side surface of the T-shaped plate 18. A slide bar 17 is fixedly mounted on the bottom surface, and a plug 16 is fixedly mounted on the lower end of the slide bar 17; there are two T-shaped plates 18, which are fixedly connected by a connecting ring 19, and the plug 16 is located in the internal cavity of the suction cup 15, and a limiting ring for limiting the position of the plug 16 is provided on the side wall of the inner cavity of the suction cup 15. An air hole is opened through the suction cup 15, and in the initial state, the plug 16 can block the air hole. Therefore, by changing the position of the plug 16, the state of the suction cup 15 can be flexibly adjusted to meet different actual application requirements.
[0025] The pushing mechanism includes an auxiliary frame 2, a main motor 21 is provided on the top surface of the auxiliary frame 2, a top baffle 23 and a bottom baffle 24 are fixedly installed on the inner side of the auxiliary frame 2, an auxiliary block 22 is also slidably provided on the auxiliary frame 2, a clamping plate 29 for clamping the wood strip body 4 is slidably provided on the auxiliary block 22, a secondary motor 26 is provided on the side of the auxiliary block 22, a transmission shaft 28 is rotatably provided inside the auxiliary block 22, a secondary threaded rod 27 is fixedly installed on the transmission shaft 28, and the transmission shaft 28 is also fixedly connected to the output shaft of the secondary motor 26, and the auxiliary frame 2 is also rotatably provided with a shaft fixedly connected to the output shaft of the main motor 21. The main threaded rod 25 is threadedly connected to the auxiliary block 22. The secondary threaded rod 27 is symmetrically provided with two sections of threads with opposite spiral directions, and the secondary threaded rod 27 is connected to the two splints 29 through the two sections of threads. The auxiliary block 22 is located between the top baffle 23 and the bottom baffle 24. The vertical height of the top baffle 23 is greater than the vertical height of the wooden crate 3. There are two top baffles 23 in total, and the two top baffles 23 are symmetrically arranged on both sides of the auxiliary block 22. The establishment of the top baffle 23 can limit the position of the auxiliary block 22, avoid the auxiliary block 22 from detaching, and ensure the stability of the overall structural design.
[0026] The working principle is as follows: first, place the wooden strip body 4 on the wooden strip box 3, then push the wooden strip box 3 together with the wooden strip body 4 into the auxiliary frame 2, and then push the wooden strip box 3 and the wooden strip body 4 to the bottom of the auxiliary block 22 under the cover of the bottom baffle 24, and then start the auxiliary motor 26. The transmission shaft 28 fixedly connected to the output shaft of the auxiliary motor 26 rotates synchronously inside the auxiliary block 22, and the auxiliary threaded rod 27 fixed to the end of the transmission shaft 28 rotates synchronously. In addition, because the auxiliary threaded rod 27 is symmetrically provided with two sections of threads with opposite spiral directions, and the two sections of threads are respectively threadedly connected to the two splints 29 The two plywood plates 29 are synchronously slid toward the wood strip body 4 after the transmission shaft 28 drives the plywood plate 29 to rotate, and then the two plywood plates 29 are in contact with the wood strip body 4 to clamp the wood strip body 4. Then the main motor 21 is started, and the main threaded rod 25 fixedly connected to the output shaft of the main motor 21 is synchronously rotated on the auxiliary frame body 2. The auxiliary block 22 is slidably connected to the auxiliary frame body 2 and is also threadedly connected to the main threaded rod 25. Therefore, after the main threaded rod 25 rotates, the auxiliary block 22 can be driven to slide until the auxiliary block 22 is fixed to the auxiliary frame body 2. When the top baffle 23 comes into contact with the main electric push rod 13, the main electric push rod 13 can be started, and the H-shaped frame 14 fixedly connected to the movable shaft of the main electric push rod 13 slides downward, so that the suction cup 15 on the bottom surface of the H-shaped frame 14 contacts the wooden strip body 4, and then squeezes the suction cup 15 to deform the suction cup 15 to generate an air pressure difference, which adsorbs the wooden strip body 4. When the main electric push rod 13 lifts the position of the H-shaped frame 14, the suction cup 15 and the wooden strip body 4, and because the slide 12 fixedly connected to the main electric push rod 13 is slidably connected to the guide rail 11, the wooden strip body 4 can be separated from the auxiliary frame 2 and the wooden strip box 3. range, and the guide rail 11 is fixed on the door frame 1, so the wood strip body 4 can be moved to the brick layer, and finally the auxiliary electric push rod 110 on the H-shaped frame 14 is started, and the T-shaped plate 18 fixed at the movable end of the auxiliary electric push rod 110 slides upward, and the plug 16 inside the suction cup 15 is fixedly connected to the T-shaped plate 18 through the slide rod 17. The plug 16 slides synchronously, and then the air vents on the suction cup 15 are opened to allow outside air to enter the suction cup 15, eliminating the air pressure difference generated by the suction cup 15. At this time, the wood strip body 4 can be detached from the suction cup 15 to be placed on the surface of the brick layer.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic wood strip laying device for stacking refractory bricks, used for placing the wood strip body (4) on the surface of the refractory brick layer, characterized in that: include: A suction mechanism for shifting the position of the wood strip body (4), a pushing mechanism for raising the height of the wood strip body (4), and a wood strip box (3) for placing the wood strip body (4); The suction mechanism comprises a door frame (1), a guide rail (11) is installed on the door frame (1), a slide seat (12) is slidably connected to the guide rail (11), a main electric push rod (13) is arranged on the bottom surface of the slide seat (12), an output shaft of the main electric push rod (13) is fixedly installed with an H-shaped frame (14), a secondary electric push rod (110) is arranged on the top surface of the H-shaped frame (14), a suction cup (15) for sucking the wood strip body (4) is arranged on the bottom surface of the H-shaped frame (14), a T-shaped plate (18) is fixedly installed on the output shaft of the secondary electric push rod (110), a connecting ring (19) is fixedly installed on the side of the T-shaped plate (18), a slide rod (17) is fixedly installed on the bottom surface of the T-shaped plate (18), and a plug (16) is fixedly installed on the lower end of the slide rod (17); The pushing mechanism comprises an auxiliary frame (2), a main motor (21) is provided on the top surface of the auxiliary frame (2), a top baffle (23) and a bottom baffle (24) are fixedly installed on the inner side of the auxiliary frame (2), an auxiliary block (22) is also slidably provided on the auxiliary frame (2), a clamping plate (29) for clamping the wood strip body (4) is slidably provided on the auxiliary block (22), an auxiliary motor (26) is provided on the side of the auxiliary block (22), a transmission shaft (28) is rotatably provided inside the auxiliary block (22), a secondary threaded rod (27) is fixedly installed on the transmission shaft (28), and the transmission shaft (28) is also fixedly connected to the output shaft of the secondary motor (26), and a main threaded rod (25) fixedly connected to the output shaft of the main motor (21) is also rotatably provided on the auxiliary frame (2), and the main threaded rod (25) is threadedly connected to the auxiliary block (22).
2. The automatic strip-laying device for stacking refractory bricks according to claim 1, characterized in that: An L-shaped stop bar (31) for limiting the position of the wooden bar body (4) is provided on the side of the wooden bar box (3), and the width of the L-shaped stop bar (31) is smaller than the width of the wooden bar body (4).
3. The automatic strip-laying device for stacking refractory bricks according to claim 1, characterized in that: There are two T-shaped plates (18) in total, and the two T-shaped plates (18) are fixedly connected via a connecting ring (19).
4. The automatic strip-laying device for stacking refractory bricks according to claim 1, characterized in that: The plug (16) is located in the inner cavity of the suction cup (15), and a limiting ring for limiting the position of the plug (16) is provided on the side wall of the inner cavity of the suction cup (15).
5. The automatic strip-laying device for stacking refractory bricks according to claim 1, characterized in that: The suction cup (15) is provided with an air hole, and in an initial state, the plug (16) can block the air hole.
6. The automatic strip-laying device for stacking refractory bricks according to claim 1, characterized in that: The secondary threaded rod (27) is symmetrically provided with two sections of threads with opposite spiral directions, and the secondary threaded rod (27) is connected to the two clamping plates (29) through the two sections of threads.
7. The automatic strip-laying device for stacking refractory bricks according to claim 1, characterized in that: The auxiliary block (22) is located between a top baffle (23) and a bottom baffle (24), and the vertical height of the top baffle (23) is greater than the vertical height of the wooden crate (3).
8. The automatic strip-laying device for stacking refractory bricks according to claim 1, characterized in that: There are two top baffles (23) in total, and the two top baffles (23) are symmetrically arranged on both sides of the auxiliary block (22).