Offset-preventing wrapping film winding device for machine

By introducing a deviation-correcting component and a pressure sensor into the machine-mounted stretch film winding device, combined with visual inspection and a vacuum cleaner, the problems of film deviation and surface cleaning were solved, achieving efficient winding and cleaning effects.

CN223409089UActive Publication Date: 2025-10-03NANJING LVWO PACKING MATERIALS CO LTD
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Patent Information

Application Number
CN202422932735.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-03
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing machine-used stretch film winding equipment is prone to film deviation during the winding process, resulting in wrinkles and lacks the function of preventing deviation.

Method used

A correction component, including a visual inspection camera, electric cylinder, servo motor and sliding plate, is used to adjust the position of the paper tube in real time to offset the film deviation; the winding tightness is adjusted through a pressure sensor; and the dust on the surface of the film is cleaned using a suction port and a vacuum cleaner.

Benefits of technology

It can prevent film deviation, adjust winding tightness and clean impurities on the film surface, thus improving product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a machine wrapping film winding device capable of preventing deviation, which relates to the technical field of film material winding equipment and comprises a bottom bearing frame, two groups of first guide rollers are movably connected to the top of the left side of the front end of a second fixing plate, and a deviation correcting assembly capable of preventing deviation is arranged on the right side of the top of the bottom bearing frame. According to the machine wrapping film winding device capable of preventing deviation, through the arrangement of a first electric cylinder, a camera fixing plate frame, a visual detection camera, a second electric cylinder, a first paper tube chuck, a servo motor and a second paper tube chuck, during use, the visual detection camera at the bottom of the camera fixing plate frame collects film image information below in real time, and when deviation is found, the visual detection camera is used for detecting the deviation; the first electric cylinder stretches forwards or retracts backwards according to the fed-back image information, the sliding plate bearing the concave frame can move forwards and backwards along the T-shaped sliding rail, the position of the paper tube can be finely adjusted, the function of preventing the thin film from deviating is achieved, and the problem that the device does not have the function of preventing the thin film from deviating is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of film material winding equipment, in particular to a machine-used stretch film winding device capable of preventing deviation. Background Art

[0002] Machine stretch film is a packaging film that can be used with large-scale stretch wrapping machines to quickly package various goods or pallets. It is usually made of PE material and is self-adhesive. The self-adhesive adhesive will not adhere to the surface of the wrapped items, but only exists on the surface of the film.

[0003] During the production process of PE machine stretch film, the extruded film needs to be quickly reeled up by a reeling device to facilitate subsequent reeling and transportation. Currently, the reeling devices used for machine stretch film are mostly similar in structure. The motor drives the paper drum to rotate at high speed. The extruded film is guided by the guide roller and reeled on the outside of the paper drum. In actual use, there are some functional deficiencies and there is room for improvement. For example, during the process of winding and guiding and conveying, a small deviation is prone to occur. If it is directly reeled up, wrinkles will be formed, affecting the final product image. It does not have the function of preventing film deviation.

[0004] Now, a new type of machine-used stretch film winding device that prevents deviation is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a machine-used stretch film winding device capable of preventing deviation, so as to solve the problem in the above-mentioned background technology that the device does not have the function of preventing film deviation.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a machine-used stretch film winding device that prevents deviation, comprising a bottom supporting frame, a second fixed plate welded to the left side of the rear end of the bottom supporting frame, two groups of first guide rollers movably connected to the top of the left side of the front end of the second fixed plate, two groups of second guide rollers movably connected at the middle position of the front end of the second fixed plate, two groups of third guide rollers movably connected to the bottom of the right side of the front end of the second fixed plate, and a correction component that can prevent deviation is provided on the right side of the top of the bottom supporting frame.

[0007] The correction assembly includes a first fixed plate, the first fixed plate is welded to the right side of the rear end of the bottom supporting frame, two groups of T-shaped slide rails are fixedly connected to the right side of the top of the bottom supporting frame, a sliding plate is horizontally placed on the right side of the top of the bottom supporting frame, two groups of T-shaped slide grooves are provided at the bottom end of the sliding plate, the top of the sliding plate is fixedly connected to the concave frame, the first electric cylinder is respectively installed on both sides of the rear end of the first fixed plate, the top of the left side of the first fixed plate is fixedly connected to the camera fixing plate frame, the bottom end of the camera fixing plate frame is installed with a visual detection camera, the top of the front end of the concave frame is installed with a second electric cylinder, the output end of the second electric cylinder is movably connected to the first paper tube chuck, and a servo motor is installed on the top of the rear end of the concave frame, and the output end of the servo motor is fixedly connected to the second paper tube chuck.

[0008] Preferably, the shape and size of the outer portion of the T-shaped slide rail are adapted to the shape and size of the inner portion of the T-shaped slide groove, and the sliding plate can slide back and forth along the outer portion of the T-shaped slide rail.

[0009] Preferably, the output end of the first electric cylinder is connected to the rear end of the sliding plate, and the first electric cylinder is symmetrically distributed about the vertical center line of the sliding plate.

[0010] Preferably, the left side of the camera fixing plate frame is connected to the right side of the second fixing plate, and the first electric cylinder and the visual detection camera are electrically connected.

[0011] Preferably, a third electric cylinder is installed at the front and rear ends of the bottom end of the concave frame respectively, a connecting plate is provided at the top of the third electric cylinder, a pressure sensor is installed at the middle position of the bottom end of the connecting plate, a roller frame is welded between one end of the two groups of connecting plates, and a stretch film pressing roller is movably connected between the front and rear ends inside the roller frame.

[0012] Preferably, the bottom end of the pressure sensor is connected to the top end of the third electric cylinder, and the third electric cylinder and the pressure sensor are electrically connected.

[0013] Preferably, an upper air suction port is provided in front of the second fixed plate, and a lower air suction port is provided below the upper air suction port. The front and rear ends of the upper and lower air suction ports are respectively fixedly connected with docking plates. The front ends of the upper and lower air suction ports are movably connected with a Y-shaped tube, and the end of the Y-shaped tube is provided with a vacuum cleaner docking socket.

[0014] Preferably, the rear ends of the upper air suction port and the lower air suction port are connected to the front end of the second fixed plate, and the interiors of the upper air suction port, the lower air suction port, the Y-shaped tube, and the vacuum cleaner docking socket are connected.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the anti-deviation machine-used stretch film winding device not only realizes the function of preventing the film from deviating, but also realizes the function of adjusting the winding tightness and the function of cleaning the film surface;

[0016] (1) A first fixed plate, a T-shaped slide rail, a sliding plate, a T-shaped slide groove, a concave frame, a first electric cylinder, a camera fixed plate frame, a visual inspection camera, a second electric cylinder, a first paper tube clamp, a servo motor and a second paper tube clamp are provided. When in use, the extruded film is pulled and guided by the first guide roller, the second guide roller and the third guide roller to reach the concave frame. The paper tube with adhesive coated on the surface is clamped by the first paper tube clamp and the second paper tube clamp. The servo motor drives the paper tube to rotate at high speed, and the film can be rolled up. During the rolling process, the visual inspection camera at the bottom of the camera fixed plate frame collects the image information of the film below in real time. When an offset is found, the first electric cylinder extends or retracts according to the feedback image information, and the sliding plate carrying the concave frame can move forward and backward along the T-shaped slide rail to fine-tune the position of the paper tube, thereby offsetting the offset of the film and achieving the function of preventing the film from offsetting.

[0017] (2) By providing a roller frame, a wrapping film pressing roller, a connecting plate, a third electric cylinder and a pressure sensor, during the film winding process, the wrapping film pressing roller presses against the bottom of the film roll, and the pressure sensor at the bottom of the connecting plate senses the pressure from the roller frame in real time. The third electric cylinder retracts or extends in real time according to the feedback pressure, so that its pressure value remains constant. By adjusting the pressure value, the tightness of the film winding can be controlled, thus realizing the function of adjustable winding tightness;

[0018] (3) By providing a docking plate, an upper air suction port, a lower air suction port, a Y-shaped tube and a vacuum cleaner docking port, the vacuum cleaner docking port is connected to the industrial vacuum cleaner. When the film passes through the second guide roller and the third guide roller, the industrial vacuum cleaner is started. The suction generated by the vacuum cleaner is transmitted to the upper air suction port and the lower air suction port through the Y-shaped tube. If there is dust or other fiber on the surface of the film, it can be directly sucked away, thereby realizing the function of cleaning the surface of the film. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view structural diagram of the utility model;

[0020] Figure 2 This is a side structural diagram of the present utility model;

[0021] Figure 3 For the utility model Figure 2 A in the middle is an enlarged structural diagram;

[0022] Figure 4 This is a side structural schematic diagram of the upper air intake of the present invention.

[0023] In the figure: 1. Bottom supporting frame; 2. First fixed plate; 3. T-shaped slide rail; 4. Sliding plate; 5. T-shaped slide groove; 6. Concave frame; 7. First electric cylinder; 8. Camera fixing plate frame; 9. Visual inspection camera; 10. Second electric cylinder; 11. First paper tube chuck; 12. Servo motor; 13. Second paper tube chuck; 14. Second fixed plate; 15. First guide roller; 16. Second guide roller; 17. Third guide roller; 18. Roller frame; 19. Stretch film pressing roller; 20. Connecting plate; 21. Third electric cylinder; 22. Pressure sensor; 23. Docking plate; 24. Upper air intake; 25. Lower air intake; 26. Y-shaped tube; 27. Vacuum cleaner docking socket. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1: Please refer to Figure 1-4 A machine-used stretch film winding device for preventing deviation comprises a bottom carrier frame 1, a second fixed plate 14 is welded to the left side of the rear end of the bottom carrier frame 1, two groups of first guide rollers 15 are movably connected to the top of the left side of the front end of the second fixed plate 14, two groups of second guide rollers 16 are movably connected to the middle position of the front end of the second fixed plate 14, two groups of third guide rollers 17 are movably connected to the bottom of the right side of the front end of the second fixed plate 14, and a deviation-correcting component for preventing deviation is provided on the right side of the top of the bottom carrier frame 1;

[0026] See also Figure 1-4 , a machine-used stretch film winding device for preventing deviation also includes a correcting component, the correcting component includes a first fixed plate 2, the first fixed plate 2 is welded to the right side of the rear end of the bottom carrier frame 1, two groups of T-shaped slide rails 3 are fixedly connected to the right side of the top of the bottom carrier frame 1, a sliding plate 4 is horizontally placed on the right side of the top of the bottom carrier frame 1, two groups of T-shaped slide grooves 5 are arranged at the bottom end of the sliding plate 4, and the top of the sliding plate 4 is fixedly connected to a concave frame 6. First electric cylinders 7 are respectively installed on both sides of the rear end of the first fixed plate 2, a camera fixing plate frame 8 is fixedly connected to the top of the left side of the first fixed plate 2, and a visual inspection camera 9 is installed at the bottom end of the camera fixing plate frame 8. A second electric cylinder 10 is installed on the top of the front end of the concave frame 6, and the output end of the second electric cylinder 10 is movably connected to the first paper tube chuck 11. A servo motor 12 is installed on the top of the rear end of the concave frame 6, and the output end of the servo motor 12 is fixedly connected to the second paper tube chuck 13;

[0027] The shape and size of the outer portion of the T-shaped slide rail 3 are adapted to the shape and size of the inner portion of the T-shaped slide groove 5. The sliding plate 4 can slide back and forth along the outer portion of the T-shaped slide rail 3. The output end of the first electric cylinder 7 is connected to the rear end of the sliding plate 4. The first electric cylinder 7 is symmetrically distributed about the vertical center line of the sliding plate 4. The left side of the camera fixing plate frame 8 is connected to the right side of the second fixing plate 14. The first electric cylinder 7 and the visual inspection camera 9 are electrically connected, and micro-motion correction can be performed to prevent the film from deflecting during the winding process.

[0028] Specifically, if Figure 1 and Figure 2 As shown, the paper tube with adhesive on the surface is clamped by the first paper tube clamp 11 and the second paper tube clamp 13, and the servo motor 12 drives the paper tube to rotate at high speed, so that the film can be rolled up. During the rolling process, the visual detection camera 9 at the bottom of the camera fixing plate frame 8 collects the image information of the film below in real time. When the deviation is found, the first electric cylinder 7 extends or retracts according to the feedback image information, and the sliding plate 4 carrying the concave frame 6 can be displaced forward and backward along the T-shaped slide rail 3, so that the position of the paper tube is fine-tuned to offset the deviation of the film.

[0029] Embodiment 2: A third electric cylinder 21 is installed at the front and rear ends of the bottom of the concave frame 6, respectively. A connecting plate 20 is provided at the top of the third electric cylinder 21. A pressure sensor 22 is installed at the middle position of the bottom end of the connecting plate 20. A roller frame 18 is welded between one end of the two sets of connecting plates 20. A wrapping film pressing roller 19 is movably connected between the front and rear ends of the roller frame 18. The bottom end of the pressure sensor 22 is connected to the top end of the third electric cylinder 21. The third electric cylinder 21 and the pressure sensor 22 are electrically connected, which can adjust the tightness of the film winding;

[0030] Specifically, if Figure 2 and Figure 3 As shown, the wrapping film pressing roller 19 presses against the bottom of the film roll, and the pressure sensor 22 at the bottom of the connecting plate 20 senses the pressure from the roller frame 18 in real time. The third electric cylinder 21 retracts or extends in real time according to the feedback pressure to keep its pressure value constant. By adjusting the pressure value, the tightness of the film winding can be controlled.

[0031] Embodiment 3: An upper air suction port 24 is provided in front of the second fixed plate 14, and a lower air suction port 25 is provided below the upper air suction port 24. The front and rear ends of the upper air suction port 24 and the lower air suction port 25 are respectively fixedly connected with a docking plate 23. The front ends of the upper air suction port 24 and the lower air suction port 25 are movably connected with a Y-shaped tube 26. The end of the Y-shaped tube 26 is provided with a vacuum cleaner docking bayonet 27. The rear ends of the upper air suction port 24 and the lower air suction port 25 are connected to the front end of the second fixed plate 14. The interiors of the upper air suction port 24, the lower air suction port 25, the Y-shaped tube 26 and the vacuum cleaner docking bayonet 27 are connected, which can clean up the dust fibers on the surface of the film and improve the cleanliness.

[0032] Specifically, if Figure 1 and Figure 4 As shown, when the film passes through the second guide roller 16 and the third guide roller 17, the industrial vacuum cleaner is started, and the suction generated by the vacuum cleaner is transmitted to the upper suction port 24 and the lower suction port 25 through the Y-shaped tube 26. If there is dust or other fiber on the surface of the film, it can be directly sucked away.

[0033] Working Principle: During use, the extruded film is first pulled and guided by the first, second, and third guide rollers 15, 16, and 17 to the concave frame 6. The adhesive-coated paper roll is clamped by the first and second paper roll chucks 11, 13. The servo motor 12 drives the roll to rotate at high speed, allowing the film to be wound. During the winding process, a visual inspection camera 9 at the bottom of the camera mounting plate 8 captures real-time image information of the film below. If deviation is detected, the first electric cylinder 7 advances or retracts based on the feedback. The sliding plate 4 supporting the concave frame 6 then moves forward or backward along the T-shaped guide rail 3, fine-tuning the position of the paper roll and offsetting the film's deviation. During the winding process, the wrapping film pressing roller 19 presses against the bottom of the film roll. The pressure sensor 22 at the bottom of the connecting plate 20 senses the pressure from the roller frame 18 in real time. The third electric cylinder 21 retracts or extends in response to the feedback, maintaining a constant pressure value. By adjusting this pressure, the tightness of the film can be controlled. Connect the vacuum cleaner docking bayonet 27 to the industrial vacuum cleaner. When the film passes through the second guide roller 16 and the third guide roller 17, start the industrial vacuum cleaner. The suction generated by the vacuum cleaner is transmitted to the upper suction port 24 and the lower suction port 25 through the Y-shaped tube 26. If there is dust or other fiber on the surface of the film, it can be directly sucked away.

[0034] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A machine-use stretch film winding device for preventing deviation, comprising a bottom supporting frame (1), characterized in that: A second fixed plate (14) is welded to the left side of the rear end of the bottom carrier (1), two groups of first guide rollers (15) are movably connected to the top of the left side of the front end of the second fixed plate (14), two groups of second guide rollers (16) are movably connected to the middle position of the front end of the second fixed plate (14), two groups of third guide rollers (17) are movably connected to the bottom of the right side of the front end of the second fixed plate (14), and a deviation correction component that can prevent deviation is provided on the right side of the top of the bottom carrier (1); The deviation correction component comprises a first fixed plate (2), the first fixed plate (2) is welded to the right side of the rear end of the bottom carrier frame (1), two groups of T-shaped slide rails (3) are fixedly connected to the right side of the top of the bottom carrier frame (1), a sliding plate (4) is horizontally placed on the right side of the top of the bottom carrier frame (1), two groups of T-shaped slide grooves (5) are provided at the bottom end of the sliding plate (4), a concave frame (6) is fixedly connected to the top end of the sliding plate (4), and first electric cylinders are respectively installed on both sides of the rear end of the first fixed plate (2) (7), a camera fixing plate frame (8) is fixedly connected to the top of the left side of the first fixing plate (2), a visual detection camera (9) is installed at the bottom end of the camera fixing plate frame (8), a second electric cylinder (10) is installed at the top of the front end of the concave frame (6), the output end of the second electric cylinder (10) is movably connected to the first paper tube clamp (11), a servo motor (12) is installed at the top of the rear end of the concave frame (6), and the output end of the servo motor (12) is fixedly connected to the second paper tube clamp (13).

2. The machine-use stretch film winding device for preventing deviation according to claim 1, characterized in that: The shape and size of the outside of the T-shaped slide rail (3) are adapted to the shape and size of the inside of the T-shaped slide groove (5), and the sliding plate (4) can slide forward and backward along the outside of the T-shaped slide rail (3).

3. The machine-use stretch film winding device for preventing deviation according to claim 1, characterized in that: The output end of the first electric cylinder (7) is connected to the rear end of the sliding plate (4), and the first electric cylinder (7) is symmetrically distributed about the vertical center line of the sliding plate (4).

4. The machine-use stretch film winding device for preventing deviation according to claim 1, characterized in that: The left side of the camera fixing plate frame (8) is connected to the right side of the second fixing plate (14), and the first electric cylinder (7) and the visual detection camera (9) are electrically connected.

5. The machine-used stretch film winding device for preventing deviation according to claim 1, characterized in that: A third electric cylinder (21) is respectively installed at the front and rear ends of the bottom end of the concave frame (6), a connecting plate (20) is provided at the top end of the third electric cylinder (21), a pressure sensor (22) is installed at the middle position of the bottom end of the connecting plate (20), a roller frame (18) is welded between one end of the two groups of connecting plates (20), and a stretch film pressing roller (19) is movably connected between the front and rear ends of the roller frame (18).

6. The machine-used stretch film winding device for preventing deviation according to claim 5, characterized in that: The bottom end of the pressure sensor (22) is connected to the top end of the third electric cylinder (21), and the third electric cylinder (21) and the pressure sensor (22) are electrically connected.

7. The machine-used stretch film winding device for preventing deviation according to claim 1, characterized in that: An upper air suction port (24) is provided in front of the second fixed plate (14), and a lower air suction port (25) is provided below the upper air suction port (24). The front and rear ends of the upper air suction port (24) and the lower air suction port (25) are respectively fixedly connected to a docking plate (23). The front ends of the upper air suction port (24) and the lower air suction port (25) are movably connected to a Y-shaped tube (26), and the end of the Y-shaped tube (26) is provided with a vacuum cleaner docking bayonet (27).

8. The machine-use stretch film winding device for preventing deviation according to claim 7, characterized in that: The rear ends of the upper air inlet (24) and the lower air inlet (25) are connected to the front end of the second fixing plate (14), and the interiors of the upper air inlet (24), the lower air inlet (25), the Y-shaped tube (26), and the vacuum cleaner docking bayonet (27) are connected.