Layer winding machine for alloy welding wire production

Abstract

The utility model belongs to the technical field of welding wire processing, and particularly relates to a layer winding machine for alloy welding wire production, which comprises a bottom plate, a supporting seat is fixed at the top of the bottom plate, two rotating shafts are rotatably connected to the top of the supporting seat through bearings, and gears are fixed on the surfaces of the rotating shafts. According to the layer winding machine for alloy welding wire production, through the arrangement of the bottom plate, the supporting seats, the rotating shafts, the gears, the rotating plates, the moving plates, the vertical plates, the rotating blocks, the supports, the layer winding rollers, the pressing assemblies and the guide mechanisms, in the using process of the layer winding machine for alloy welding wire production, the two rotating blocks are driven by a motor to move reversely, and then the layer winding rollers can be clamped; when the rotating block rotates, the layer winding roller can be driven to rotate to wind the welding wire, after winding of the welding wire is completed, limitation of the rotating block to the layer winding roller is automatically relieved, then the layer winding roller can be taken down to be replaced, operation is convenient, the wound welding wire can be pressed and limited through the arranged pressing assembly, and the welding wire winding efficiency is improved. Therefore, deviation caused by shaking during layer winding can be avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of welding wire processing, in particular to a layer winding machine for producing alloy welding wire. Background Art

[0002] ]Welding wire is a welding material that is used as filler metal or conductive metal during welding. During gas welding or tungsten gas welding, welding wire is used as filler metal to protect welding; in submerged arc welding, electroslag welding and other metal shielded welding methods, welding wire is not only a filler metal but also a conductive electrode. When welding with welding wire, professional personnel are required to operate it to prevent safety accidents. During the production and processing of welding wire, a layer winding machine is required to wind the welding wire from a large I-spool onto a standard specification welding wire reel. However, during the use of the current welding wire layer winding machine, after the welding wire layer on the wire reel is wound, it is not convenient for the staff to quickly remove the welding wire reel for replacement, and the welding wire layer winding machine cannot limit the position of the welding wire during winding, which causes the welding wire to deviate during layer winding. Therefore, we proposed a layer winding machine for alloy welding wire production to solve the above problems. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the present invention provides a layer winding machine for alloy welding wire production, which solves the problems raised in the above-mentioned background technology.

[0005] (2) Technical solution

[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0007] The top of the movable frame is provided with a toothed structure, and the top of the movable frame is provided with a toothed structure, and the toothed structure is provided with a toothed structure, and the toothed structure is provided with a toothed structure.

[0008] Furthermore, the pressing assembly includes a mounting plate fixed between the inner walls on both sides of the bracket, a cylinder is fixed to the bottom of the mounting plate, the ejection end of the cylinder slides through the mounting plate and extends to the top of it and is fixed with an extrusion plate, and guide rods are slid inside the two through holes opened at the top of the mounting plate, and the top ends of the guide rods are fixedly connected to the bottom of the extrusion plate.

[0009] Furthermore, the guide mechanism includes a mounting seat fixed on the top of the base plate, a screw rod is rotatably connected between the inner walls on both sides of the mounting seat through a bearing, the surface of the screw rod is threadedly connected to the guide seat, two limit rods are fixed between the inner walls on both sides of the mounting seat, and the guide seat slides on the surfaces of the two limit rods.

[0010] Furthermore, a connecting plate is fixed to one side wall of the guide seat, and a sponge block is fixed to the top of the connecting plate.

[0011] Furthermore, two T-shaped slots are provided on the top of the support seat, and two T-shaped blocks adapted to the T-shaped slots are fixed on the bottom of the movable plate.

[0012] Furthermore, conical anti-skid rubber sleeves matching the shapes of the two rotating blocks are fixed on the surfaces of the two rotating blocks.

[0013] Furthermore, universal self-locking wheels are fixed to the bottom of the base plate, and the number of the universal self-locking wheels is four.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the present invention provides a layer winding machine for alloy welding wire production, which has the following beneficial effects:

[0016] The utility model is provided with a base plate, a support seat, a rotating shaft, a gear, a rotating plate, a movable plate, a vertical plate, a rotating block, a bracket, a layer winding roller, a pressing assembly and a guide mechanism. During the layer winding machine for producing alloy welding wire, a motor is used to drive the two rotating blocks to move in opposite directions to clamp the layer winding roller. Then, when the rotating block rotates, the layer winding roller is driven to rotate to reel the welding wire. When the welding wire is reeled, the restriction of the rotating block on the layer winding roller is automatically released, and the layer winding roller can be removed for replacement. The operation is convenient, and the set pressing assembly can be used to press and limit the wound welding wire, so that it can avoid deviation caused by shaking during layer winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model from the first perspective;

[0018] Figure 2 This is a schematic diagram of the overall structure of the utility model from a second perspective;

[0019] Figure 3This is a structural diagram of the support seat of the utility model.

[0020] In the figure: 1. Base plate; 2. Support seat; 3. Rotating shaft; 4. Gear; 5. Rotating plate; 6. Moving plate; 7. Vertical plate; 8. Rotating block; 9. Bracket; 10. Layer winding roller; 11. Pressing assembly; 1101. Mounting plate; 1102. Cylinder; 1103. Extrusion plate; 1104. Guide rod; 12. Guide mechanism; 1201. Mounting seat; 1202. Screw rod; 1203. Guide seat; 1204. Limiting rod; 1205. Connecting plate; 1206. Sponge block; 13. T-slot; 14. T-block; 15. Conical anti-slip rubber sleeve; 16. Universal self-locking wheel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example

[0023] like Figure 1 、 Figure 2 and Figure 3As shown, an embodiment of the present invention proposes a layer winding machine for alloy welding wire production, including a base plate 1, a universal self-locking wheel 16 is fixed to the bottom of the base plate 1, and the number of the universal self-locking wheels 16 is four. In the later use process, when the layer winding machine needs to be moved within a short distance, it will be more time-saving and labor-saving. A support base 2 is fixed to the top of the base plate 1, and the top of the support base 2 is rotatably connected to two rotating shafts 3 through bearings. Gears 4 are fixed to the surfaces of the rotating shafts 3, and the two gears 4 are meshed with each other. A rotating plate 5 is fixed to the top of the rotating shaft 3, and the top of the rotating plate 5 is connected by T The shaft is movably connected with a movable plate 6, and the movable plates 6 all slide on the top of the support seat 2. The top of the movable plate 6 is fixed with a vertical plate 7, and the side walls of the vertical plate 7 are rotatably connected with a rotating block 8 through a bearing. The surfaces of the two rotating blocks 8 are fixed with a conical non-slip rubber sleeve 15 that matches their shape, which can increase the tightness of the rotating block 8 and the layer winding roller 10 after plugging, so that it can more stably drive the layer winding roller 10 to rotate. A bracket 9 is fixed on the top of the bottom plate 1, and a layer winding roller 10 that matches the rotating block 8 is placed on the top of the bracket 9. A pressing component is provided on the bracket 9. 11. A guide mechanism 12 is provided on the top of the bottom plate 1. When using this alloy welding wire layer winding machine, after placing it in a suitable position, one end of the alloy welding wire can be passed around the pressing component 11 and fixed on the layer winding roller 10. Then, the motor is started to drive one of the rotating shafts 3 to rotate. With the cooperation of the two gears 4, the two rotating shafts 3 can rotate synchronously in opposite directions. When the rotating shaft 3 rotates, it will drive the rotating plate 5 to rotate. After the rotating plate 5 rotates, it will drive the moving plate 6 to move. At this time, the two moving plates 6 will respectively drive the vertical plates 7 to move after moving in opposite directions. Then, after the vertical plates 7 move, they will respectively drive the rotating plates 5 to rotate. The blocks 8 are inserted into the two ends of the layer winding roller 10. Finally, the motor is started to drive one of the rotating blocks 8 to rotate, which can drive the layer winding roller 10 to wind the welding wire in layers. During the winding process, the pressing component 11 can press and limit the wound welding wire in real time to prevent it from shaking, and the guide mechanism 12 can guide the welding wire so that it can be evenly wound on the surface of the layer winding roller 10. When the welding wire is wound, the two rotating blocks 8 can be moved and reset, and then the staff can remove the layer winding roller 10 wrapped with the welding wire from the bracket 9 for replacement.

[0024] like Figure 1As shown, in some embodiments, the pressing assembly 11 includes a mounting plate 1101 fixed between the inner walls on both sides of the bracket 9, and a cylinder 1102 is fixed to the bottom of the mounting plate 1101, and the ejection end of the cylinder 1102 slides through the mounting plate 1101 and extends above it and is fixed with an extrusion plate 1103. Guide rods 1104 are slid inside the two through holes opened at the top of the mounting plate 1101, and the tops of the guide rods 1104 are fixedly connected to the bottom of the extrusion plate 1103. When in use, starting the cylinder 1102 can drive the extrusion plate 1103 to move. After the extrusion plate 1103 moves, it can be fitted and limited with the wound welding wire. The provided guide rods 1104 can serve as a guide and support for the extrusion plate 1103, so that it will be more stable during the movement.

[0025] like Figure 1 and Figure 2 As shown, in some embodiments, the guide mechanism 12 includes a mounting seat 1201 fixed to the top of the base plate 1, and a screw rod 1202 is rotatably connected between the inner walls of the two sides of the mounting seat 1201 through a bearing, and the surface of the screw rod 1202 is threadedly connected to a guide seat 1203, and two limit rods 1204 are fixed between the inner walls of the two sides of the mounting seat 1201, and the guide seat 1203 slides on the surface of the two limit rods 1204. When in use, the welding wire can be placed between the inner walls of the two sides of the guide seat 1203, and when the motor is started to drive the screw rod 1202 to rotate, the guide seat 1203 can be driven to move back and forth, so that the welding wire can be evenly wound on the surface of the layer winding roller 10, and the set limit rod 1204 can be used to limit the guide seat 1203, so that when the screw rod 1202 rotates to drive the guide seat 1203 to move, the guide seat 1203 can be prevented from rotating synchronously with the screw rod 1202.

[0026] like Figure 2 As shown, in some embodiments, a connecting plate 1205 is fixed to one side wall of the guide seat 1203, and a sponge block 1206 is fixed to the top of the connecting plate 1205. The provided sponge block 1206 can clean dust and other impurities on the surface of the coiled welding wire.

[0027] like Figure 1 As shown, in some embodiments, two T-slots 13 are provided on the top of the support seat 2, and two T-blocks 14 adapted to the T-slots 13 are fixed on the bottom of the movable plate 6, which can guide and support the movable plate 6 so as to make it more stable during movement.

[0028] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A layer winding machine for producing alloy welding wire, comprising a bottom plate (1), characterized in that: A support seat (2) is fixed on the top of the base plate (1), and two rotating shafts (3) are rotatably connected to the top of the support seat (2) through bearings. Gears (4) are fixed on the surfaces of the rotating shafts (3), and the two gears (4) are meshed and connected with each other. A rotating plate (5) is fixed on the top of the rotating plate (5), and a movable plate (6) is movably connected to the top of the rotating plate (5) through a T-axis. The movable plates (6) slide on the top of the support seat (2). A vertical plate (7) is fixed on the top of the movable plate (6), and the side walls of the vertical plate (7) are rotatably connected to the rotating block (8) through bearings. A bracket (9) is fixed on the top of the base plate (1), and a layer winding roller (10) adapted to the rotating block (8) is placed on the top of the bracket (9). A pressing component (11) is provided on the bracket (9), and a guide mechanism (12) is provided on the top of the base plate (1).

2. The layer winding machine for producing alloy welding wire according to claim 1, characterized in that: The pressing assembly (11) includes a mounting plate (1101) fixed between the inner walls on both sides of the bracket (9), a cylinder (1102) is fixed to the bottom of the mounting plate (1101), the ejection end of the cylinder (1102) slides through the mounting plate (1101) and extends to the top of the mounting plate (1101) and is fixed with an extrusion plate (1103), and guide rods (1104) are slid inside the two through holes opened at the top of the mounting plate (1101), and the top ends of the guide rods (1104) are fixedly connected to the bottom of the extrusion plate (1103).

3. The layer winding machine for producing alloy welding wire according to claim 1, characterized in that: The guide mechanism (12) comprises a mounting seat (1201) fixed on the top of the base plate (1); a screw rod (1202) is rotatably connected between the inner walls on both sides of the mounting seat (1201) via a bearing; a guide seat (1203) is threadedly connected to the surface of the screw rod (1202); two limiting rods (1204) are fixed between the inner walls on both sides of the mounting seat (1201); and the guide seat (1203) slides on the surfaces of the two limiting rods (1204).

4. The layer winding machine for producing alloy welding wire according to claim 3, characterized in that: A connecting plate (1205) is fixed to one side wall of the guide seat (1203), and a sponge block (1206) is fixed to the top of the connecting plate (1205).

5. The layer winding machine for producing alloy welding wire according to claim 1, characterized in that: Two T-shaped slots (13) are provided on the top of the support seat (2), and two T-shaped blocks (14) adapted to the T-shaped slots (13) are fixed on the bottom of the movable plate (6).

6. The layer winding machine for producing alloy welding wire according to claim 1, characterized in that: The surfaces of the two rotating blocks (8) are both fixed with conical anti-skid rubber sleeves (15) that match the shapes of the two rotating blocks (8).

7. The layer winding machine for producing alloy welding wire according to claim 1, characterized in that: Universal self-locking wheels (16) are fixed to the bottom of the base plate (1), and the number of the universal self-locking wheels (16) is four.

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