Single-spindle independent negative-pressure yarn suction detachable automatic rotating disc yarn feeding cylinder device

By designing a single-spindle independent negative pressure yarn suction and detachable automatic turntable yarn feeding device, the problems of low yarn winding efficiency and high energy consumption of the winding machine are solved, the automation of yarn bobbin feeding and convenient maintenance of the device are realized, energy consumption is reduced and the scope of yarn use is expanded.

CN223409145UActive Publication Date: 2025-10-03WUXI YUNKE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422692550.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-10-03
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

The existing winding machine has problems such as long waiting time and low production efficiency during the yarn winding process, and the existing automatic yarn feeding device has a complex structure and high negative pressure energy consumption.

Method used

A single-spindle independent negative pressure yarn suction and detachable automatic turntable yarn feeding drum device was designed, including components such as a chassis, a turntable, a yarn tube foot seat, a negative pressure yarn suction mechanism and a sensor. Automatic feeding is achieved through the cooperation of the sensor and the motor. The negative pressure yarn suction mechanism solves problems such as soft and light yarn heads. The partition separates the yarns, with a simple structure and low cost.

Benefits of technology

The system realizes the automation of bobbin feeding, simplifies the operation, reduces the negative pressure energy consumption, expands the scope of yarn use, and improves the production efficiency and the maintenance convenience of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of yarn feeding cylinder devices, and particularly relates to a single-spindle independent negative-pressure yarn suction detachable automatic rotating disc yarn feeding cylinder device which comprises a base plate. A motor is fixedly connected to the bottom of the chassis; the output end of the motor is fixedly connected with a connecting flange; the top of the connecting flange is in bolted connection with a turntable; the chassis is positioned between the motor and the turntable; a negative-pressure yarn suction mechanism comprising a fan is mounted at the top of the turntable, sucks fed yarn heads and waits for suction of a suction nozzle of a winding machine; a plurality of mounting holes are formed in the surface of the turntable; a plurality of bobbin footstands are arranged at the top of the turntable; the bobbin footstands are connected with the mounting holes through bolts; through the cooperation of the connecting flange and the rotating disc, the rotating disc can be rapidly disassembled, the convenience of the device for maintaining and replacing the rotating disc is improved, meanwhile, through the cooperation of the sensor and the motor, the other spool can continuously feed the winding machine after the spool feeding on the surface of the spool footstand is finished, and the feeding efficiency is improved. The automatic operation of the device on the bobbin feeding drum of the bobbin winder is realized.
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Description

Technical Field

[0001] The utility model relates to the field of yarn feeding drum devices, in particular to a single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device. Background Art

[0002] Winding is the last step in spinning and the first step in weaving, and plays the role of a "bridge" connecting the previous and the next steps. The winder is a special equipment for spinning. Through its specific function, the winder realizes the transformation of yarn from bobbin yarn or small bobbin tail yarn to large bobbin yarn, increases the yarn capacity of the yarn package, and improves the quality of the yarn.

[0003] The winding machine connects the bobbins with smaller capacity or small bobbins to make bobbins with larger capacity. The capacity of a large bobbin is equivalent to more than 20 bobbins or small bobbins; this helps to reduce the downtime of the subsequent process and improve production efficiency.

[0004] When the existing winding machine is performing yarn winding work, it is usually the case that another bobbin or small bobbin tail yarn is installed at the bottom workstation of the winding machine after the feeding of the bobbin yarn or small bobbin tail yarn is completed. It is found in production and observation that this will cause a long waiting time for the normal yarn winding of the winding machine, resulting in low production efficiency; similar automatic yarn feeding devices and yarn suction head devices abroad all use a machine head total negative pressure box to provide yarn suction air volume, which has a complex structure, high negative pressure energy consumption, and high cost.

[0005] Therefore, in order to solve the above problems, a single-spindle independent negative pressure yarn suction and detachable automatic turntable yarn feeding drum device is proposed. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device, comprising a chassis, the bottom of the chassis is fixedly connected to a motor; the output end of the motor is fixedly connected to a connecting flange; the top of the connecting flange is bolted to a turntable; the chassis is located between the motor and the turntable; a plurality of mounting holes are opened on the surface of the turntable; a plurality of yarn tube feet are provided on the top of the turntable; the yarn tube feet and the mounting holes are bolted; a support rod is provided on the top of the turntable; The end of the support rod is fixedly connected to a top plate; a negative pressure yarn suction mechanism is fixedly connected to the top of the top plate; a plurality of sensors are installed on the top of the chassis; the sensors and the turntable are signal connected; the turntable can be quickly disassembled through the cooperation of the connecting flange and the turntable, thereby improving the convenience of the device for its maintenance and replacement. At the same time, through the cooperation of the sensor and the motor, after the feeding of the yarn bobbin on the surface of the yarn tube foot is completed, the winding machine can be quickly fed by another yarn bobbin, thereby realizing the automation of the device's operation of feeding the yarn bobbin to the winding machine and simplifying the operation of feeding the yarn bobbin to the winding machine.

[0008] Preferably, a plurality of partitions are provided on the turntable; the yarn tube foot seats are located between adjacent partitions; the partitions separate the yarns to reduce direct contact and interference between the yarns during feeding, especially for different types of bobbins or tail yarns of different heights and sizes, thereby reducing the entanglement and knotting of the yarns, and greatly expanding the scope of use of the bobbin yarns.

[0009] Preferably, a yarn guide hook corresponding to the bobbin or tail yarn is fixedly connected to the surface of the top plate; the yarn guide hook is an arc-shaped structure. A negative pressure yarn suction mechanism is installed on the top plate to solve the problem that the yarn ends of the bobbin or tail yarn below are soft, light, entangled, shaking, etc. are difficult to fix.

[0010] Preferably, a plurality of bull's eye bearings are installed on the top of the chassis; the bull's eye bearings are located between the turntable and the chassis; when the motor is started, the turntable will rotate, and at this time the bull's eye bearings will provide additional support to the turntable surface, thereby improving the stability of the turntable during rotation. At the same time, the bull's eye bearings will also rotate as the turntable rotates, so that the turntable encounters less resistance during rotation, thereby improving the flexibility of the turntable rotation.

[0011] Preferably, the middle part of the chassis is threadedly connected with multiple first screws; the bottom of the first screw is fixed with a support pad; the staff can rotate the first screw to change the height of the chassis from the ground, and the height of the remaining components will also change accordingly, so that the device can adapt to a wider range of production needs.

[0012] Preferably, a second screw is threadedly connected to the top of the yarn tube foot; a threaded rotation assembly is provided inside the support rod, and the threaded rotation assembly can adjust the height of the support rod. When it is necessary to put yarn tubes with different inner diameters on the surface of the yarn tube foot, the staff can rotate the second screw to squeeze the yarn tube foot. After being squeezed, the yarn tube foot will expand outward, so that the yarn tube foot can fix yarn tubes of more sizes, thereby improving the adaptability of the yarn tube foot to fixing yarn tubes of different sizes.

[0013] Preferably, the negative pressure yarn suction mechanism includes a fan, a filter is provided above the fan, and a negative pressure yarn suction seat is provided above the filter; the fan is connected to the top plate through a fan fixing seat, and the filter is connected to the fan through a filter mounting plate.

[0014] Preferably, the fan is connected to a conductive spring via a wire. The conductive spring is mounted on the top of the chassis via a spring seat. A copper ring seat is provided below the connecting flange, and a conductive copper ring is mounted on the copper ring seat. The conductive copper ring is connected to the conductive spring. Specifically, copper rings with positive and negative poles are mounted below the connecting flange. When the turntable rotates, the copper rings slide into contact with the spring on the chassis, conducting the power required by the fan and generating continuous wind pressure.

[0015] The utility model is beneficial in that:

[0016] 1. The utility model describes a single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device. Through the cooperation of the connecting flange and the turntable, the turntable can be quickly disassembled, thereby improving the convenience of the device for its maintenance and replacement. At the same time, through the cooperation of the sensor and the motor, after the yarn bobbin feeding on the surface of the yarn tube foot seat is completed, another yarn bobbin can be quickly fed to the winder, thereby realizing the automation of the device's operation of feeding the yarn bobbin to the winder and simplifying the operation of feeding the yarn bobbin to the winder.

[0017] 2. The utility model describes a single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device, a negative pressure yarn suction mechanism is installed on the top plate, the negative pressure yarn suction mechanism includes a fan, a filter is provided above the fan, a negative pressure yarn suction seat is provided above the filter, the fan is connected to the conductive reed through a wire, the conductive reed is provided on the top of the chassis through the reed seat, a copper ring seat is provided below the connecting flange, a conductive copper ring is provided on the copper ring seat, the conductive copper ring is connected to the conductive reed, and when the turntable rotates, the copper ring is slidably connected to the reed on the chassis, the power required for the fan is turned on, and continuous wind pressure is generated to solve the problem that the yarn head of the bobbin or tail yarn below is soft, light, entangled, shaking, and difficult to fix. Such a device with self-contained negative pressure yarn suction has a simple structure, low cost, and greatly reduces the negative pressure energy consumption during product use.

[0018] 3. The utility model describes a single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device, which is provided with partitions. The partitions will separate the yarns to reduce direct contact and interference between the yarns during feeding, especially for different types of bobbins or tail bobbins of different heights and sizes, which reduces the entanglement and knotting between the yarns and greatly expands the scope of use of the bobbins. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 This is a schematic diagram of the installation of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the turntable in the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the chassis in the utility model;

[0023] Figure 4 This is a schematic structural diagram of the support pad in the present invention;

[0024] Figure 5 This is a structural diagram of the yarn tube foot seat of the utility model;

[0025] Figure 6 This is a schematic diagram of the arrangement of the copper ring seat and the conductive copper ring in the present invention;

[0026] Figure 7 This is a schematic diagram of the arrangement of the negative pressure yarn suction mechanism in the present invention. DETAILED DESCRIPTION

[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Specific examples are given below.

[0029] See also Figures 1 to 7As shown, a single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device according to an embodiment of the present invention comprises a chassis 1; a plurality of motors 12 are fixedly connected to the bottom of the chassis 1; a connecting flange 110 is fixedly connected to the output end of the motor 12; a turntable 13 is bolted to the top of the connecting flange 110; the chassis 1 is located between the motor 12 and the turntable 13; a plurality of mounting holes 19 are opened on the surface of the turntable 13; a plurality of yarn tube feet 14 are provided on the top of the turntable 13; the yarn tube feet 14 and the mounting holes 19 are bolted to each other. The top of the turntable 13 is provided with a support rod 15; the end of the support rod 15 is fixedly connected to a top plate 16; the top of the top plate 16 is fixedly connected to a negative pressure yarn suction mechanism 17; a plurality of sensors 18 are installed on the top of the chassis 1; the sensors 18 and the turntable 13 are signal connected; when working, the yarn bobbin is set on the surface of the yarn tube foot seat 14, and the yarn is pulled out to the suction port of the negative pressure yarn suction mechanism 17, and then the full-automatic winder is started to feed the yarn corresponding to the surface of the negative pressure yarn suction mechanism 17 into the suction nozzle. When the yarn on the surface of the yarn bobbin is fully fed, the sensor 1 8 will quickly receive feedback and transmit the signal to the turntable 13, the turntable 13 will start and drive the bobbin foot seat 14 to rotate. At this time, the bobbin on the next bobbin foot seat 14 and the yarn at the negative pressure yarn suction mechanism 17 will correspond to the suction nozzle position and feed it, realizing the automatic feeding of the device to the bobbin winder. At the same time, because a plurality of mounting holes 19 are provided on the surface of the turntable 13, and the bobbin foot seat 14 and the mounting holes 19 are connected by bolts, the device can quickly disassemble and adjust the number of the bobbin foot seats 14 on the surface of the turntable 13, and because the connection method is too large, the bobbin can be quickly disassembled and adjusted. The flange 110 and the turntable 13 are connected by bolts, so that the turntable 13 and the remaining upper parts can be quickly removed from the surface of the connecting flange 110; through the cooperation between the connecting flange 110 and the turntable 13, the turntable 13 can be quickly removed, which improves the convenience of the device for its maintenance and replacement. At the same time, through the cooperation of the sensor 18 and the motor 12, after the feeding of the yarn bobbin on the surface of the yarn tube foot seat 14 is completed, another yarn bobbin can be quickly fed to the winder, realizing the automation of the device's operation of feeding the yarn bobbin to the winder, and simplifying the operation of feeding the yarn bobbin to the winder.

[0030] The negative pressure yarn suction mechanism 17 includes a fan 171 , a filter 172 is provided above the fan 171 , and a negative pressure yarn suction seat 173 is provided above the filter 172 .

[0031] The fan 171 is connected to a conductive spring 23 via a wire. The conductive spring 23 is mounted on the top of the chassis 1 via a spring seat. A copper ring seat 24 is provided below the connection flange 110. A conductive copper ring 25 is mounted on the copper ring seat 24. The conductive copper ring 25 is connected to the conductive spring 23. Specifically, copper rings with positive and negative poles are mounted below the connection flange 110. When the turntable 13 rotates, the copper rings achieve a sliding connection with the spring on the chassis 1, conducting the power required by the fan 171 and generating continuous wind pressure to solve the problem of soft, light, entangled, and dangling yarn ends of the bobbins or tails below being difficult to fix.

[0032] A plurality of partitions 22 are provided on the turntable 13; the yarn tube foot seat 14 is located between adjacent partitions 22; when the winder unwinds the yarn, the yarn will generate a balloon due to rotation. At this time, the partitions 22 will block the yarns to reduce direct contact between the yarns. In addition, the partitions 22 will separate the yarns to reduce direct contact and interference between the yarns during feeding, especially for different types of bobbins or tail bobbins of different heights and sizes, reducing the entanglement and knotting between the yarns, thereby greatly expanding the scope of use of the bobbin.

[0033] The top plate 16 is fixed with a yarn guide hook 3 corresponding to the bobbin or tail yarn; the yarn guide hook 3 is an arc-shaped structure. The top plate is installed with a negative pressure yarn suction mechanism 17 to solve the problem of the yarn end of the bobbin or tail yarn being soft, light, entangled, or shaking and difficult to fix.

[0034] A plurality of bull's eye bearings 4 are installed on the top of the chassis 1; the bull's eye bearings 4 are located between the turntable 13 and the chassis 1; when the motor 12 is started, the turntable 13 will rotate, and at this time the bull's eye bearings 4 will provide additional support to the surface of the turntable 13, thereby improving the stability of the turntable 13 during rotation. At the same time, the bull's eye bearings 4 will also rotate as the turntable 13 rotates, thereby reducing the resistance encountered by the turntable 13 during rotation and improving the flexibility of the turntable 13 during rotation.

[0035] The middle part of the chassis 1 is threadedly connected with a plurality of first screw rods 5; the bottom of the first screw rod 5 is fixedly connected with a support pad 52; the staff can rotate the first screw rod to change the height of the chassis from the ground, and the height of the remaining components will also change accordingly, so that the device can adapt to a wider range of production needs.

[0036] A second screw is threadedly connected to the top of the yarn tube foot; a threaded rotation component is provided inside the support rod, and the threaded rotation component can adjust the height of the support rod. When it is necessary to put yarn tubes with different inner diameters on the surface of the yarn tube foot, the staff can rotate the second screw to squeeze the yarn tube foot. After being squeezed, the yarn tube foot will expand outward, so that the yarn tube foot can fix yarn tubes of more sizes, thereby improving the adaptability of the yarn tube foot to fixing yarn tubes of different sizes.

[0037] Working principle: The yarn bobbin is placed on the surface of the yarn tube foot seat 14, and the yarn is pulled out to the suction port of the negative pressure yarn suction mechanism 17. Then the fully automatic winding machine is started to feed the yarn corresponding to the surface of the negative pressure yarn suction mechanism 7 into the suction nozzle. When all the yarn on the yarn bobbin surface is fed, the sensor 18 will quickly receive feedback and transmit the signal to the turntable 13. The turntable 13 will start and drive the turntable 13 to rotate the yarn tube foot seat 14. At this time, the yarn bobbin on the next yarn tube foot seat 14 and the yarn at the negative pressure yarn suction mechanism 17 will correspond to the suction nozzle position and Feeding it realizes automatic feeding of the device to the winding machine. At the same time, because the surface of the turntable 13 is provided with a plurality of mounting holes 19, and the bobbin foot seat 14 and the mounting hole 19 are connected by bolts, the device can quickly disassemble and adjust the number of the bobbin foot seat 14 on the surface of the turntable 13. Because the connecting flange 110 and the turntable 13 are bolted, the turntable 13 and the remaining upper parts can be quickly disassembled from the surface of the connecting flange 110. When the winder unwinds the yarn, the yarn will generate a balloon due to rotation. At this time, the partition 22 will block the yarns and reduce direct contact between the yarns; when the yarn on the bobbin on the surface of the bobbin foot seat 14 is installed on the surface of the negative pressure yarn suction mechanism 17, the yarn can be passed through the yarn guide hook 3, and the yarn guide hook 3 will provide an additional limiting effect on the movement of the yarn; when the motor 12 is started, the turntable 13 will rotate, and at this time the bull's eye bearing 4 will provide additional support to the surface of the turntable 13, thereby improving the stability of the turntable 13 during rotation. At the same time, the bull's eye bearing 4 will also rotate with the rotation of the turntable 13, so that the turntable 13 will encounter less resistance when rotating. The staff can rotate the first screw 5 to change the height of the chassis 1 from the ground, and the height of the remaining components will also change accordingly, so that the device can adapt to a wider range of production needs; when it is necessary to put yarn bobbins of different inner diameters on the surface of the bobbin foot seat 14, the staff can rotate the second screw 6 to squeeze the bobbin foot seat 14. After being squeezed, the bobbin foot seat 14 will expand outward, so that the bobbin foot seat 14 can fix bobbins of more sizes.

[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device, comprising a chassis (1), characterized in that: The bottom of the chassis (1) is fixedly connected to a motor (12); the output end of the motor (12) is fixedly connected to a connecting flange (110); the top of the connecting flange (110) is bolted to a turntable (13); the chassis (1) is located between the motor (12) and the turntable (13); a plurality of mounting holes (19) are provided on the surface of the turntable (13); a plurality of yarn tube feet (14) are provided on the top of the turntable (13); the yarn tube feet (14) and the mounting holes (19) are bolted; a support rod (15) is provided on the top of the turntable (13); the end of the support rod (15) is fixedly connected to a top plate (16); the top of the top plate (16) is fixedly connected to a negative pressure yarn suction mechanism (17); a plurality of sensors (18) are installed on the top of the chassis (1); the sensors (18) and the turntable (13) are signal-connected.

2. A single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device according to claim 1, characterized in that: A plurality of partitions (22) are provided on the turntable (13); the yarn tube base (14) is located between adjacent partitions (22).

3. The single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device according to claim 1, characterized in that: A plurality of yarn guide hooks (3) are fixedly connected to the surface of the top plate (16); the yarn guide hooks (3) are of an arc-shaped structure.

4. The single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device according to claim 3, characterized in that: A plurality of bull's eye bearings (4) are installed on the top of the chassis (1); the bull's eye bearings (4) are located between the turntable (13) and the chassis (1).

5. The single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device according to claim 4, characterized in that: A plurality of first screw rods (5) are threadedly connected to the middle portion of the chassis (1); and a support pad (52) is fixed to the bottom of the first screw rod (5).

6. A single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device according to claim 5, characterized in that: The top of the yarn tube foot (14) is threadedly connected to a second screw rod (6); a threaded rotation component is provided inside the support rod (15), and the threaded rotation component can adjust the height of the support rod (15).

7. The single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device according to claim 1, characterized in that: The negative pressure yarn suction mechanism (17) comprises a fan (171), a filter screen (172) is provided above the fan (171), and a negative pressure yarn suction seat (173) is provided above the filter screen (172).

8. The single-spindle independent negative pressure yarn suction detachable automatic turntable yarn feeding drum device according to claim 7, characterized in that: The fan (171) is connected to the conductive spring (23) through a wire. The conductive spring (23) is arranged on the top of the chassis (1) through a spring seat. A copper ring seat (24) is provided below the connecting flange (110). A conductive copper ring (25) is provided on the copper ring seat (24). The conductive copper ring (25) is connected to the conductive spring (23).