Efficient cooling needle cylinder

By designing an efficient cooling needle cylinder and utilizing the cooperation of a cooling pump and a circulation mechanism, effective heat dissipation of the needle cylinder and preheating of the exhaust gas are achieved, thus solving the problem of increased needle temperature and improving the working efficiency of the circular knitting machine.

CN223409815UActive Publication Date: 2025-10-03SHAOXING KUANYU MASCH CO LTD
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Patent Information

Application Number
CN202422419329.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-10-03
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The needles of circular knitting machines increase in temperature due to high friction, affecting work efficiency.

Method used

A high-efficiency cooling syringe was designed, which includes a syringe, a cooling pump, a circulation mechanism, an air inlet pipe, and an air outlet pipe. Through the cooperation of a spiral channel and a heat sink, cold air is sent in by the cooling pump for heat dissipation, and the heated exhaust gas is used to preheat the pipe to reduce the rapid temperature rise caused by temperature differences.

Benefits of technology

Effectively reduce the temperature of the syringe, prevent metal deformation, improve work efficiency, and avoid excessively rapid rise in gas temperature.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an efficient cooling needle cylinder which comprises a needle cylinder, a cooling pump, a circulating mechanism, an air outlet pipe and an air outlet pipe. A spiral channel is arranged in the needle cylinder, and an air inlet channel and an air outlet channel are arranged on one side of the needle cylinder. The air inlet channel and the air outlet channel are connected with the two ends of the spiral channel respectively. The cooling pump is connected with the air outlet channel and the air inlet channel through an air outlet pipe and an air outlet pipe respectively. According to the efficient cooling needle cylinder, the needle cylinder, the cooling pump, the circulating mechanism, the air outlet pipe and the air outlet pipe are matched with one another. According to the utility model, cold and warm gas is fed into the needle cylinder so as to dissipate heat of the whole needle cylinder, and meanwhile, in order to prevent deformation of metal cold and heat exchange of the needle cylinder caused by too low temperature in some plants, a pipeline can be preheated through heated waste gas, so that the heat dissipation efficiency of the needle cylinder is improved. The situation that the temperature of the gas rises too fast due to the too large temperature difference between the cooling gas and the environment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to a high-efficiency cooling needle cylinder. Background Art

[0002] Circular knitting machines, also known as circular weft knitting machines (or circular weft knitting machines), have experienced rapid growth due to their multiple loop-forming systems (referred to in the industry as the number of yarn feed paths, or simply paths), high speeds, high production output, rapid pattern changes, high-quality products, minimal process steps, and strong product adaptability. However, during operation, high needle friction causes the needle to heat up, affecting efficiency. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the utility model provides a high-efficiency cooling syringe.

[0005] (2) Technical solution

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a highly efficient cooling syringe, comprising a syringe, a cooling pump, a circulation mechanism, an air inlet pipe, and an air outlet pipe. A spiral channel is provided within the syringe, and an air inlet channel and an air outlet channel are provided on one side of the syringe. The air inlet channel and the air outlet channel are connected to the ends of the spiral channel, respectively. The cooling pump is connected to the air outlet channel and the air inlet channel, respectively, via the air inlet pipe and the air outlet pipe. The circulation mechanism is provided on the air outlet pipe.

[0007] Preferably, it further comprises a plurality of heat sinks, which are arranged on the air outlet pipe at equal intervals.

[0008] Preferably, the circulation mechanism includes a connecting seat, a branch flow guide seat, an electric valve, and two conduits. The branch flow guide seat is arranged on the outlet pipe, the connecting seat is arranged on the top of the branch flow guide seat, the electric valve is arranged on the top of the connecting seat, and the conduits are arranged at the bottom of the connecting seat.

[0009] Preferably, the circulation mechanism further comprises a connecting seat, an air jet connector, and two auxiliary conduits. The air jet connector is sleeved on the air inlet pipe, and the connecting seat is in communication with the conduits. The air jet connector is in communication with the connecting seat via the auxiliary conduits, and the air outlet of the air jet connector is aligned with the length of the air inlet pipe.

[0010] Preferably, two valves are further included, and the two valves are respectively arranged in the air outlet channel and the air inlet channel.

[0011] Preferably, the system further comprises a guide rail, a slider, a baffle, a spring, and a paddle. The guide rail is disposed on one side of the connecting seat, and the slider slides within the guide rail. The baffle is movably sleeved onto the air inlet pipe, corresponding to the air outlet of the jet connector, and connected to the slider. The paddle is disposed on top of the slider and contacts the guide rail. One end of the spring is connected to the slider, and the other end is fixed to the connecting seat.

[0012] (3) Beneficial effects

[0013] The utility model provides a high-efficiency cooling syringe with the following beneficial effects:

[0014] 1. This high-efficiency cooling syringe, through the cooperation of the syringe, cooling pump, circulation mechanism, air inlet pipe and air outlet pipe, enables the present invention to dissipate heat from the entire syringe by feeding cold and warm gas into the syringe. At the same time, to prevent the syringe metal from being deformed due to heat exchange caused by the low temperature in some factories, the present invention can also preheat the pipe with the heated exhaust gas to reduce the situation where the temperature difference between the cooling gas and the ambient temperature is too large and the gas temperature rises too quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the first stereogram of the utility model;

[0016] Figure 2 This is the second stereoscopic view of the present utility model;

[0017] Figure 3 This is the third stereogram of the present utility model;

[0018] Figure 4 This is the first front sectional view of the utility model.

[0019] In the figure: 1 syringe, 2 jet connector, 3 connecting seat, 4 conduit, 5 intake pipe, 6 cooling pump, 7 heat sink, 8 outlet pipe, 9 branch guide seat, 10 electric valve, 11 circulation mechanism, 12 connecting seat, 13 spiral channel, 14 outlet channel, 15 intake channel, 16 paddle, 17 guide rail, 18 slider, 19 baffle, 20 spring, 21 secondary conduit, 22 valve. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] The present invention provides a high-efficiency cooling needle barrel. Figure 1-4 As shown, the syringe comprises a syringe 1, a cooling pump 6, a circulation mechanism 11, an air inlet pipe 5, and an air outlet pipe 8. A spiral channel 13 is provided within the syringe 1, and an air inlet channel 15 and an air outlet channel 14 are provided on one side of the syringe 1. The air inlet channel 15 and the air outlet channel 14 are connected to the ends of the spiral channel 13, respectively. The cooling pump 6 is connected to the air outlet channel 14 and the air inlet channel 15, respectively, via the air outlet pipe 8 and the air inlet pipe 5. The circulation mechanism 11 is provided on the air outlet pipe 8.

[0022] It also includes a plurality of heat sinks 7 , which are arranged on the air outlet pipe 8 at equal intervals.

[0023] The circulation mechanism 11 includes a connecting seat 12, a branching guide seat 9, an electric valve 10, and two conduits 4. The branching guide seat 9 is arranged on the outlet pipe 8, and the connecting seat 12 is arranged on top of the branching guide seat 9. The electric valve 10 is arranged on top of the connecting seat 12, and the conduits 4 are arranged at the bottom of the connecting seat 12.

[0024] The circulation mechanism 11 also includes a connecting seat 3, an air jet connector 2, and two auxiliary conduits 21. The air jet connector 2 is mounted on the air inlet pipe 5, and the connecting seat 3 is connected to the conduit 4. The air jet connector 2 is connected to the connecting seat 3 through the auxiliary conduits 21, and the air outlet of the air jet connector 2 is aligned with the length of the air inlet pipe 5.

[0025] The system further includes two valves 22 , which are respectively disposed in the air outlet channel 14 and the air inlet channel 15 .

[0026] The assembly also includes a guide rail 17, a slider 18, a baffle 19, a spring 20, and a paddle 16. The guide rail 17 is positioned on one side of the connecting base 3, and the slider 18 slides within the guide rail 17. The baffle 19 is flexibly mounted on the air inlet pipe 5, corresponding to the air outlet of the air jet connector 2 and connected to the slider 18. The paddle 16 is positioned on top of the slider 18 and contacts the guide rail 17. One end of the spring 20 is connected to the slider 18, and the other end is fixed to the connecting base 3.

[0027] Working principle: When in use, first connect the outlet channel 14 and the inlet channel 15 of the syringe to the inlet pipe 5 and the outlet pipe 8 on the cooling pump 6. Then the cooling pump 6 sends cold air from the inlet pipe 5 into the syringe 1. The cold air flows along the spiral channel 13 and flows into the branch guide seat 9. At the same time, the branch guide seat 9 is equipped with a temperature detection device. If the exhaust gas temperature is lower than the room temperature, it is sent to the cooling pump 6 for circulation. If it is higher than the ambient temperature, it is discharged through the electric valve 10 on the connecting seat 12.

[0028] At the same time, exhaust gas can be controlled to flow from connector 12 along conduit 4, connecting base 3, and auxiliary conduit 21 into jet connector 2. Jet connector 2 then forms an insulating layer on the surface of intake pipe 5. In this way, if the temperature of the circulated exhaust gas is lower than the ambient temperature, the exhaust gas will be sprayed onto intake pipe 5, preventing the unused gas in intake pipe 5 from heating up too quickly. At the same time, baffle 19 moves under the jet from jet connector 2, allowing paddle 16 to pry the heat sink 7, which was originally used for heat dissipation, thereby cleaning the heat sink 7.

[0029] In summary, the high-efficiency cooling syringe, through the cooperation of the syringe 1, cooling pump 6, circulation mechanism 11, air inlet pipe 5 and air outlet pipe 8, enables the present invention to dissipate heat from the entire syringe by feeding cold and warm gas into the syringe. At the same time, in order to prevent the temperature in some factories from being too low, thereby causing deformation of the syringe metal due to heat exchange, the present invention can also preheat the pipeline with the heated exhaust gas to reduce the situation where the temperature difference between the cooling gas and the ambient temperature is too large and the gas temperature rises too quickly.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency cooling syringe, characterized by: The invention comprises a syringe (1), a cooling pump (6), a circulation mechanism (11), an air inlet pipe (5) and an air outlet pipe (8); a spiral channel (13) is provided in the syringe (1); an air inlet channel (15) and an air outlet channel (14) are provided on one side of the syringe (1); the air inlet channel (15) and the air outlet channel (14) are respectively connected to the two ends of the spiral channel (13); the cooling pump (6) is respectively connected to the air outlet channel (14) and the air inlet channel (15) through the air outlet pipe (8) and the air inlet pipe (5); and the circulation mechanism (11) is provided on the air outlet pipe (8).

2. The high-efficiency cooling needle barrel according to claim 1, characterized in that: It also includes a plurality of heat sinks (7), which are arranged on the air outlet pipe (8) at equal intervals.

3. The high-efficiency cooling needle barrel according to claim 1, characterized in that: The circulation mechanism (11) comprises a connecting seat (12), a branch flow guide seat (9), an electric valve (10) and two conduits (4); the branch flow guide seat (9) is arranged on the outlet pipe (8); the connecting seat (12) is arranged on the top of the branch flow guide seat (9); the electric valve (10) is arranged on the top of the connecting seat (12); and the conduit (4) is arranged at the bottom of the connecting seat (12).

4. The high-efficiency cooling needle barrel according to claim 1, characterized in that: The circulation mechanism (11) further comprises a connecting seat (3), an air jet connector (2) and two auxiliary conduits (21); the air jet connector (2) is sleeved on the air inlet pipe (5); the connecting seat (3) is in communication with the conduit (4); the air jet connector (2) is in communication with the connecting seat (3) via the auxiliary conduits (21); and the air outlet of the air jet connector (2) is aligned with the length direction of the air inlet pipe (5).

5. The high-efficiency cooling needle barrel according to claim 1, characterized in that: It also includes two valves (22), which are respectively arranged in the air outlet channel (14) and the air inlet channel (15).

6. The high-efficiency cooling needle barrel according to claim 1, characterized in that: The invention also includes a guide rail (17), a slider (18), a baffle (19), a spring (20) and a paddle (16), wherein the guide rail (17) is arranged on one side of the connecting seat (3), the slider (18) is slidably fitted in the guide rail (17), the baffle (19) is movably sleeved on the air inlet pipe (5), the baffle (19) corresponds to the air outlet of the jet connector (2), the baffle (19) is connected to the slider (18), the paddle (16) is arranged on the top of the slider (18), the paddle (16) is in contact with the guide rail (17), one end of the spring (20) is connected to the slider (18), and the other end is fixed on the connecting seat (3).