Rotating disc type deep groove ball bearing assembling device

By designing a turntable deep groove ball bearing assembly device that integrates automation and precise assembly mechanisms, the problems of low efficiency and poor accuracy in manual assembly are solved, efficient and accurate bearing assembly is achieved, production efficiency and bearing quality are improved, and costs and labor intensity are reduced.

CN223411290UActive Publication Date: 2025-10-03YANGZHOU BAOFEI MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202423207864.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-10-03
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Traditional deep groove ball bearing assembly relies on manual operation, which is inefficient and difficult to meet the needs of large-scale production. The accuracy and consistency of manual operation are difficult to ensure, which affects the performance and service life of the bearings. At the same time, the labor intensity is high and is not conducive to the health of workers.

Method used

A turntable deep groove ball bearing assembly device is designed, which integrates an automated turntable mechanism and a precise assembly mechanism. The bearing suction and handling and assembly mechanisms are used to achieve efficient and accurate assembly of bearings. Combined with real-time monitoring and control of cylinder components and display instruments, the assembly quality and stable operation of the equipment are ensured.

Benefits of technology

The automation of bearing assembly is realized, the assembly efficiency and accuracy are improved, the service life of the bearing is extended, the production cost is reduced, the assembly error is reduced, and the reliability and operation convenience of the device are improved.

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    Figure CN223411290U_ABST
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Abstract

The utility model relates to the technical field of mechanical assembly, in particular to a rotating disc type deep groove ball bearing assembly device which comprises a box body, an installation side plate is arranged on the box body, a buckle is arranged on the installation side plate, and the installation side plate can be opened and closed through the buckle. A turntable mechanism is arranged in the box body, and a plurality of bearing placing tables are arranged on the turntable mechanism; the turntable mechanism rotates to drive the bearing placing tables to move synchronously; the box body is further provided with a bearing suction mechanism and an assembling mechanism in a matched mode, and bearings are sucked, carried and assembled through the bearing suction mechanism and the assembling mechanism correspondingly. The deep groove ball bearing assembling device integrates the functions of sucking, carrying and assembling the bearing, and efficient and accurate assembling of the deep groove ball bearing is achieved through the automatic rotating disc mechanism and the accurate assembling mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical assembly, in particular to a turntable type deep groove ball bearing assembly device. Background Art

[0002] Deep groove ball bearings are a type of rolling bearing widely used in mechanical engineering. The quality of their assembly directly affects the performance and service life of the bearings. Traditional bearing assembly relies heavily on manual operation, which is inefficient and difficult to meet the needs of large-scale production, leading to increased production costs. Furthermore, the accuracy and consistency of manual operation are difficult to guarantee, and assembly errors are prone to occur, such as improper fit between the inner and outer rings of the bearing and the ball, and inaccurate cage installation position, which directly affect the rotational accuracy, load-bearing capacity, and service life of the bearings. Furthermore, the manual assembly process is labor-intensive and detrimental to the health of workers. Utility Model Content

[0003] In order to solve some of the problems existing in the above-mentioned prior art, the utility model provides a turntable deep groove ball bearing assembly device, which integrates the bearing suction, handling and assembly functions, and realizes efficient and accurate assembly of deep groove ball bearings through an automated turntable mechanism and a precise assembly mechanism.

[0004] To achieve the above-mentioned purpose, the utility model provides a turntable type deep groove ball bearing assembly device, comprising a box body, on which a mounting side panel is provided, and the mounting side panel is provided with a snap buckle and can be opened and closed by the snap buckle; a turntable mechanism is provided in the box body, and a plurality of bearing placement platforms are provided on the turntable mechanism; the turntable mechanism rotates, driving the bearing placement platforms to move synchronously; the box body is also provided with a bearing suction mechanism and an assembly mechanism, and the bearings are sucked, transported and assembled by the bearing suction mechanism and the assembly mechanism respectively.

[0005] When the utility model is working, the entire assembly device is first started by the start-stop switch, and then the motor drives the transmission device to operate, the transmission device drives the first connecting plate to rotate, the first connecting plate is connected to the second connecting plate through the fastening assembly and absorbs the bearing to be assembled through the bearing suction head on the second connecting plate; then, the first connecting plate rotates again, and at the same time, the bearing suction head moves along the slide groove direction with the second connecting plate to above the bearing placement groove of the bearing placement table and places the bearing; then, the turntable mechanism rotates to drive the bearing placement table to move synchronously, moving the bearing to be assembled to the assembly area; then, the cylinder assembly is started to push the assembly device to rise and fall on the connecting rod of the third connecting plate, and the assembly device completes the assembly of the bearing after reaching the assembly position; during operation, the operator controls the operation of each component through the control valve, the display instrument monitors the working status in real time, and the heat dissipation holes ensure good heat dissipation inside the box; finally, the assembly device is closed by the start-stop switch to complete an assembly process.

[0006] The beneficial effects of the present invention are as follows: the present invention realizes the automation of bearing assembly through the coordinated work of the turntable mechanism, the bearing suction mechanism and the assembly mechanism, thereby greatly improving the assembly efficiency; at the same time, the precise motion control between the various components ensures the accuracy and consistency of the assembly, improves the assembly quality of the bearing and prolongs the service life; the openable design of the mounting side panel and the setting of the display instrument and the control valve facilitate the maintenance and debugging of the equipment, and the operator can adjust the control valve in time according to the data of the display instrument to optimize the performance of the device, and it is also convenient for the inspection and replacement of the internal components of the device; in addition, the setting of the heat dissipation holes ensures the stability of the device during operation, prevents damage to components due to overheating, further improves the reliability of the device, and makes it adaptable to long-term and high-intensity production needs.

[0007] As a further improvement of the present invention, in order to accurately complete the assembly operations of various bearing components at different height positions, effectively improve the assembly quality and efficiency, and reduce bearing performance problems caused by inaccurate assembly positions; the assembly mechanism includes an assembly device and a third connecting plate; the third connecting plate is installed in the box body, and a plurality of connecting rods are provided on the third connecting plate; a plurality of sleeves are provided on the assembly device, and the assembly device is mounted on the connecting rod through the sleeves; the side end of the third connecting plate is fixedly connected to a cylinder mounting plate, and a cylinder assembly is provided on the cylinder mounting plate; the output end of the cylinder assembly is connected to the assembly device, and the cylinder assembly is started to drive the assembly device to perform lifting movements on the connecting rod.

[0008] As a further improvement of the present invention, in order to accurately absorb and transport bearing components and improve the accuracy and efficiency of bearing transfer between different workstations; the bearing absorption mechanism includes a motor, and the output end of the motor is provided with a transmission device; a first connecting plate is movably connected to the transmission device, and a slide groove is provided on the first connecting plate; a second connecting plate is also provided below the first connecting plate, and a bearing absorption head is provided on the second connecting plate; a fastening component is provided in the slide groove and the connection between the first connecting plate and the second connecting plate is realized through the fastening component, and the bearing absorption head can be moved along the slide groove direction through the second connecting plate.

[0009] As a further improvement of the present invention, in order to understand the working status or related parameters of the control valve in real time, it is convenient for the operator to monitor and adjust the assembly process and ensure that the device always operates in the best working state; a control valve is provided in the box body, and a display instrument is provided on the control valve.

[0010] As a further improvement of the present invention, in order to facilitate the operator to start and stop the entire assembly device, thereby improving the convenience and safety of the device; at the same time, in order to effectively dissipate the heat generated by the device during operation, prevent the performance degradation or damage of components due to overheating, and ensure the continuous and stable operation of the device; a start-stop switch is provided on the box body, which is used to control the start and stop of the entire assembly device; and a plurality of heat dissipation holes are also provided on the side wall of the box body.

[0011] As a further improvement of the present invention, in order to prevent the bearing from rolling, offsetting, etc. on the bearing placement table, ensure that the bearing is always in the correct position during the assembly process, and improve the accuracy and efficiency of assembly; the bearing placement table is equipped with a bearing placement groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings:

[0013] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 .

[0014] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 .

[0015] Among them, 1 is a box body, 2 is a bearing placement table, 3 is a turntable mechanism, 4 is a mounting side plate, 5 is a motor, 6 is a transmission device, 7 is a first connecting plate, 8 is a second connecting plate, 9 is a bearing suction head, 10 is a slide groove, 11 is an assembly device, 12 is a cylinder mounting plate, 13 is a cylinder assembly, 14 is a third connecting plate, 15 is a connecting rod, 16 is a sleeve, 17 is a control valve, 18 is a display instrument, 19 is a heat dissipation hole, 20 is a start-stop switch, 21 is a bearing placement groove, 22 is a buckle, and 23 is a fastening assembly. DETAILED DESCRIPTION

[0016] like Figure 1-2The turntable deep groove ball bearing assembly device shown in the figure comprises a box body 1, a mounting side plate 4 is provided on the box body 1, a buckle 22 is provided on the mounting side plate 4 and can be opened and closed by the buckle 22; a turntable mechanism 3 is provided in the box body 1, and a plurality of bearing placement platforms 2 are provided on the turntable mechanism 3; the turntable mechanism 3 rotates, driving the bearing placement platforms 2 to move synchronously; the box body 1 is also equipped with a bearing suction mechanism and an assembly mechanism, and the bearings are sucked by the bearing suction mechanism and the assembly mechanism respectively. Take, carry and assemble; the assembly mechanism includes an assembly device 11 and a third connecting plate 14; the third connecting plate 14 is installed in the box body 1, and a plurality of connecting rods 15 are provided on the third connecting plate 14; a plurality of shaft sleeves 16 are provided on the assembly device 11, and the assembly device 11 is sleeved on the connecting rod 15 through the shaft sleeve 16; the side end of the third connecting plate 14 is fixedly connected to the cylinder mounting plate 12, and the cylinder mounting plate 12 is provided with a cylinder assembly 13; the output end of the cylinder assembly 13 is connected to the assembly device 11 is connected, the cylinder assembly 13 is started, and the assembly device 11 is driven to move up and down on the connecting rod 15; the bearing suction mechanism includes a motor 5, and the output end of the motor 5 is provided with a transmission device 6; the transmission device 6 is movably connected to a first connecting plate 7, and the first connecting plate 7 is provided with a slide groove 10; a second connecting plate 8 is further provided below the first connecting plate 7, and the second connecting plate 8 is provided with a bearing suction head 9; a fastening component 23 is provided in the slide groove 10 and is realized by the fastening component 23 The first connecting plate 7 and the second connecting plate 8 are connected, and the bearing suction head 9 can move along the slide groove 10 through the second connecting plate 8; a control valve 17 is provided in the box body 1, and a display instrument 18 is provided on the control valve 17; a start-stop switch 20 is provided on the box body 1, and the start-stop switch 20 is used to control the start and stop of the entire assembly device; a heat dissipation hole 19 is also provided on the side wall of the box body 1, and there are several heat dissipation holes 19; a bearing placement groove 21 is provided on the bearing placement platform 2.

[0017] When the present invention is working, the entire assembly device is first started by the start-stop switch 20, and then the motor 5 drives the transmission device 6 to operate, and the transmission device 6 drives the first connecting plate 7 to rotate. The first connecting plate 7 is connected to the second connecting plate 8 through the fastening component 23 and the bearing to be assembled is sucked by the bearing suction head 9 on the second connecting plate 8; then, the first connecting plate 7 rotates again, and the bearing suction head 9 moves along the slide groove 10 with the second connecting plate 8 to the top of the bearing placement groove 21 of the bearing placement platform 2 and places the bearing; then, the turntable mechanism 3 rotates to drive the bearing placement platform 2 to move synchronously, moving the bearing to be assembled to the assembly area; then, the cylinder assembly 13 is started, pushing the assembly device 11 to rise and fall on the connecting rod 15 of the third connecting plate 14, and the assembly device 11 completes the assembly of the bearing after reaching the assembly position; during operation, the operator controls the operation of each component through the control valve 17, the display instrument 18 monitors the working status in real time, and the heat dissipation hole 19 ensures good heat dissipation inside the box 1; finally, the assembly device is closed by the start-stop switch 20 to complete an assembly process.

[0018] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A turntable deep groove ball bearing assembly device, comprising a housing (1), characterized in that: The box body (1) is provided with a mounting side plate (4), the mounting side plate (4) is provided with a snap buckle (22) and can be opened and closed by the snap buckle (22); a turntable mechanism (3) is provided in the box body (1), and a plurality of bearing placement platforms (2) are provided on the turntable mechanism (3); the turntable mechanism (3) rotates, driving the bearing placement platforms (2) to move synchronously; the box body (1) is also provided with a bearing suction mechanism and an assembly mechanism, and the bearings are sucked, transported and assembled by the bearing suction mechanism and the assembly mechanism respectively.

2. A turntable type deep groove ball bearing assembly device according to claim 1, characterized in that: The assembly mechanism comprises an assembly device (11) and a third connecting plate (14); the third connecting plate (14) is installed in the box body (1), and a plurality of connecting rods (15) are provided on the third connecting plate (14); a plurality of shaft sleeves (16) are provided on the assembly device (11), and the assembly device (11) is sleeved on the connecting rods (15) through the shaft sleeves (16); a cylinder mounting plate (12) is fixedly connected to the side end of the third connecting plate (14), and a cylinder assembly (13) is provided on the cylinder mounting plate (12); an output end of the cylinder assembly (13) is connected to the assembly device (11), and when the cylinder assembly (13) is started, the assembly device (11) is driven to perform a lifting motion on the connecting rods (15).

3. The turntable type deep groove ball bearing assembly device according to claim 1, characterized in that: The bearing suction mechanism comprises a motor (5), an output end of the motor (5) is provided with a transmission device (6); a first connecting plate (7) is movably connected to the transmission device (6), and a slide groove (10) is provided on the first connecting plate (7); a second connecting plate (8) is further provided below the first connecting plate (7), and a bearing suction head (9) is provided on the second connecting plate (8); a fastening component (23) is provided in the slide groove (10), and the connection between the first connecting plate (7) and the second connecting plate (8) is realized through the fastening component (23), and the bearing suction head (9) can move along the slide groove (10) through the second connecting plate (8).

4. The turntable type deep groove ball bearing assembly device according to claim 1, characterized in that: A control valve (17) is provided in the box (1), and a display instrument (18) is provided on the control valve (17).

5. The turntable type deep groove ball bearing assembly device according to claim 1, characterized in that: The box body (1) is provided with a start-stop switch (20), which is used to control the start and stop of the entire assembly device; the side wall of the box body (1) is also provided with a heat dissipation hole (19), and a plurality of heat dissipation holes (19) are provided.

6. The turntable type deep groove ball bearing assembly device according to claim 1, characterized in that: The bearing placement platform (2) is provided with a bearing placement groove (21).