Self-cleaning heat exchanger assembly
By integrating a cleaning mechanism and a protective cover into the heat exchanger and using a water pump to supply water for self-cleaning, the wind resistance and efficiency problems caused by dust adhesion in the heat exchanger are solved, achieving efficient cleaning without taking up additional space and reducing production costs.
Patent Information
- Application Number
- CN202422807077.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-18
AI Technical Summary
After existing heat exchangers are used in harsh environments, dust adhesion causes increased wind resistance and reduced heat exchange efficiency. They need to be disassembled and cleaned regularly, affecting production efficiency and taking up space.
A self-cleaning heat exchanger assembly is designed, which includes a cleaning mechanism, a protective cover and a nozzle. Water is supplied by a water pump for cleaning without disassembling the heat exchanger. The mobile structure is used to expand the cleaning coverage, and the water collection part collects sewage.
The heat exchanger can be cleaned without disassembling it, which saves workload, simplifies the operation process, improves efficiency, reduces space occupation and reduces costs.
Smart Images

Figure CN223412577U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchangers, in particular to a self-cleaning heat exchanger component. Background Art
[0002] Heat exchangers are energy-saving devices that transfer heat between two or more fluids at different temperatures. They play a vital role in chemical, petroleum, power, food, and many other industrial processes. In harsh air environments, after a heat exchanger has been used for a period of time, dust escaping through the filter can adhere to the heat exchanger's aluminum foil, increasing the heat exchanger's windage and reducing heat transfer efficiency, impacting the air conditioning system's effectiveness. Therefore, regular cleaning of the heat exchanger is essential.
[0003] Normally, if a heat exchanger is to be cleaned, it needs to be shut down and disassembled before cleaning. This not only affects production efficiency and is time-consuming and labor-intensive, but also requires space to be reserved for disassembling the heat exchanger during installation, which increases the space required for installation and causes space waste.
[0004] Therefore, there is an urgent need for a self-cleaning heat exchanger assembly to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a self-cleaning heat exchanger assembly, which can be cleaned without stopping the machine to disassemble the heat exchanger, thereby simplifying the work process and improving work efficiency.
[0006] To achieve this purpose, the present invention adopts the following technical solutions:
[0007] A self-cleaning heat exchanger assembly is provided, comprising:
[0008] heat exchangers;
[0009] a cleaning mechanism, the cleaning mechanism being disposed on one side of the heat exchanger and comprising a water inlet pipe, a nozzle, and a water pump, the nozzle being connected to the end of the water inlet pipe and disposed toward the heat exchanger, and the water pump being capable of supplying water to the water inlet pipe;
[0010] A protective cover is provided to form a receiving space, the heat exchanger and the cleaning mechanism are arranged in the receiving space, and the front end of the water inlet pipe extends out of the protective cover.
[0011] As an optional solution for the self-cleaning heat exchanger assembly, the cleaning mechanism further includes a first movable structure, and the nozzle is connected to the first movable structure in a sliding manner along a first direction.
[0012] As an optional solution for a self-cleaning heat exchanger assembly, the first movable structure includes a first guide member and a first sliding member, the first guide member is fixed in the accommodating space and extends along a first direction, the first sliding member is connected to the first guide member by sliding along the first direction, and the nozzle is connected to the first sliding member.
[0013] As an optional solution for a self-cleaning heat exchanger assembly, the cleaning mechanism also includes a second movable structure, which is slidably connected to the first movable structure along the first direction, and the nozzle is slidably connected to the second movable structure along the second direction, and the first direction and the second direction are set at an angle.
[0014] As an optional solution for a self-cleaning heat exchanger assembly, the second movable structure includes a second guide member and a second sliding member, the second guide member extends along the second direction, the second guide member is connected to the first movable structure, the second sliding member is slidably connected to the second guide member along the second direction, and the nozzle is connected to the second sliding member.
[0015] As an optional solution of the self-cleaning heat exchanger assembly, the self-cleaning heat exchanger assembly further includes a water collecting member, which is arranged in the accommodating space and located below the heat exchanger and the cleaning mechanism.
[0016] As an optional solution for the self-cleaning heat exchanger assembly, the water collecting part includes a water receiving tray and a drain pipe. The water receiving tray is located below the heat exchanger and the cleaning mechanism. One end of the drain pipe is connected to the water receiving tray, and the other end extends out of the protective cover.
[0017] As an optional solution for the self-cleaning heat exchanger assembly, the water collecting member is connected to the bottom of the cleaning mechanism.
[0018] As an optional solution for the self-cleaning heat exchanger assembly, the protective cover is provided with an observation window, and the observation window is provided on the side wall of the protective cover.
[0019] As an optional solution for the self-cleaning heat exchanger assembly, the protective cover further includes a protective door, which is arranged on a side wall of the protective cover.
[0020] Beneficial effects of the utility model:
[0021] The utility model provides a self-cleaning heat exchanger assembly, in which the heat exchanger and cleaning mechanism are both disposed within a protective cover. The cleaning mechanism includes a water pump, a water inlet pipe, and a nozzle. One end of the water inlet pipe is connected to the nozzle, and the other end is connected to a water supply device outside the protective cover. When the heat exchanger needs to be cleaned, the water pump is turned on to supply water to the water inlet pipe, and the heat exchanger is rinsed through the nozzle. When cleaning is complete, the water pump is turned off. This self-cleaning heat exchanger assembly can be cleaned without disassembling the heat exchanger, saving the workload of disassembling and assembling the heat exchanger. Cleaning is completed by simply controlling the water pump switch, making it easy to operate. No space is required for disassembling and assembling the heat exchanger, which reduces the space occupied and saves production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a structural diagram of the self-cleaning heat exchanger assembly provided by the utility model;
[0023] Figure 2 It is a structural schematic diagram of the cleaning mechanism of the self-cleaning heat exchanger assembly provided by the utility model.
[0024] In the picture:
[0025] 1. Heat exchanger;
[0026] 2. Cleaning mechanism; 21. Water inlet pipe; 22. Nozzle; 23. First movable structure; 231. First guide member; 232. First sliding member; 24. Second movable structure; 241. Second guide member; 242. Second sliding member;
[0027] 3. Protective cover; 31. Accommodation space; 32. Observation window; 33. Protective door;
[0028] 4. Water collecting parts; 41. Water collecting tray; 42. Drain pipe. DETAILED DESCRIPTION
[0029] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0030] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0031] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0032] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0033] like Figures 1 to 2 As shown, the self-cleaning heat exchanger assembly of this embodiment includes a heat exchanger 1, a cleaning mechanism 2, and a protective cover 3. The cleaning mechanism 2 is disposed on one side of the heat exchanger 1 and includes a water inlet pipe 21, a nozzle 22, and a water pump. The nozzle 22 is connected to the end of the water inlet pipe 21 and is disposed toward the heat exchanger 1. The water pump is connected to the water inlet pipe 21 and can supply water to the water inlet pipe 21. The protective cover 3 is enclosed to form a receiving space 31. The heat exchanger 1 and the cleaning mechanism 2 are disposed in the receiving space 31. The front end of the water inlet pipe 21 extends out of the protective cover 3 for connection to a water supply device.
[0034] Based on the above design, the self-cleaning heat exchanger assembly of this embodiment sets the heat exchanger 1 and the cleaning mechanism 2 in the protective cover 3. The cleaning mechanism 2 includes a water pump, a water inlet pipe 21 and a nozzle 22. One end of the water inlet pipe 21 is connected to the nozzle 22, and the other end extends outside the protective cover 3 and is connected to the water pump. When the heat exchanger 1 needs to be cleaned, the water pump is turned on to supply water to the water inlet pipe 21, and the heat exchanger 1 is flushed through the nozzle 22; when the cleaning is completed, the water pump is turned off. The self-cleaning heat exchanger assembly can be cleaned without disassembling the heat exchanger, which saves the workload of disassembling and assembling the heat exchanger. Cleaning can be completed by controlling the switch of the water pump, simplifying the operating process and improving work efficiency. There is no need to reserve space for disassembling and assembling the heat exchanger, thereby reducing the occupied space and saving production costs.
[0035] Furthermore, the cleaning mechanism 2 includes a first movable structure 23, to which the nozzle 22 is slidably connected along a first direction, which is the X direction in the figure. The provision of the first movable structure 23 enables the nozzle 22 to move in the first direction, thereby improving the flexibility of the cleaning mechanism 2 in flushing the heat exchanger 1 and ensuring cleaning efficiency.
[0036] Furthermore, the cleaning mechanism 2 also includes a second movable structure 24, which is slidably connected to the first movable structure 23 along the first direction, and the nozzle 22 is slidably connected to the second movable structure 24 along the second direction. The first direction and the second direction are set at an angle. In this embodiment, the second direction is the Y direction in the figure, and the second direction is perpendicular to the first direction.
[0037] By setting the first movable structure 23 and the second movable structure 24, the position of the projection of the nozzle 22 on the surface of the heat exchanger 1 facing the nozzle 22 can be changed, so that the flushing coverage of the heat exchanger 1 by the nozzle 22 is expanded, and the positions with more impurities can be flushed intensively, and dead corners and narrow areas that are not cleaned properly can be prevented, so that the cleaning is more comprehensive and the quality of the flushing is guaranteed.
[0038] Specifically, the first movable structure 23 includes a first guide member 231, a first sliding member 232 and a first driving member. The first guide member 231 is fixed in the accommodating space 31 and extends along the first direction. The first sliding member 232 is connected to the first guide member 231 for sliding along the first direction. The first driving member can drive the first sliding member 232 to move on the first guide member 231. The nozzle 22 is connected to the first sliding member 232, so that the first driving member can drive the nozzle 22 to move in the first direction.
[0039] In this embodiment, the top and bottom of the first guide member 231 are respectively connected to the top wall and the bottom wall of the protective cover 3, thereby ensuring the stability of the cleaning mechanism 2.
[0040] Specifically, the second movable structure 24 includes a second guide member 241, a second sliding member 242 and a second driving member. The second guide member 241 extends along the second direction, the second guide member 241 is connected to the first sliding member 232, the second sliding member 242 is connected to the second guide member 241 for sliding along the second direction, and the second driving member can drive the second sliding member 242 to slide on the second guide member 241. The nozzle 22 is connected to the second sliding member 242 to realize the movement of the nozzle 22 in the second direction.
[0041] In this embodiment, the self-cleaning heat exchanger assembly also includes a controller, which can be a centralized or distributed controller. For example, the controller can be a single single-chip microcomputer or a distributed multiple single-chip microcomputer. The control program can be run in the controller to control the water pump, the first drive member and the second drive member to realize their functions.
[0042] Furthermore, the self-cleaning heat exchanger assembly also includes a water collecting part 4, which is arranged in the accommodating space 31 and located below the heat exchanger 1 and the cleaning mechanism 2. The water collecting part 4 can receive water flow for flushing the heat exchanger 1 to prevent the sewage after cleaning from polluting the working environment.
[0043] Specifically, the water collecting part 4 includes a water receiving tray 41 and a drain pipe 42. The water receiving tray 41 is located below the heat exchanger 1 and the cleaning mechanism 2 and is used to receive sewage. One end of the drain pipe 42 is connected to the water receiving tray 41, and the other end extends out of the protective cover 3 to discharge the sewage from the accommodating space 31.
[0044] Optionally, the water collecting member 4 is connected to the bottom of the cleaning mechanism 2 to ensure the stability of the water collecting member 4 and the cleaning mechanism 2.
[0045] Furthermore, the protective cover 3 is provided with an observation window 32 and a protective door 33, both of which are provided on the side walls of the protective cover 3. Through the observation window 32, the thickness of dust on the surface of the heat exchanger 1 can be observed, and it can be observed whether the cleaning is complete, so as to decide whether to clean the heat exchanger 1 and when to end the cleaning. The protective door 33 allows maintenance of the heat exchanger 1 and the cleaning mechanism 2.
[0046] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A self-cleaning heat exchanger assembly, characterized in that: include: Heat exchanger (1); a cleaning mechanism (2), the cleaning mechanism (2) being arranged on one side of the heat exchanger (1), the cleaning mechanism (2) comprising a water inlet pipe (21), a nozzle (22) and a water pump, the nozzle (22) being connected to the end of the water inlet pipe (21), the nozzle (22) being arranged toward the heat exchanger (1), and the water pump being capable of supplying water to the water inlet pipe (21); A protective cover (3) is provided to enclose a receiving space (31), the heat exchanger (1) and the cleaning mechanism (2) are arranged in the receiving space (31), and the front end of the water inlet pipe (21) extends out of the protective cover (3).
2. The self-cleaning heat exchanger assembly according to claim 1, characterized in that The cleaning mechanism (2) further comprises a first movable structure (23), and the nozzle (22) is connected to the first movable structure (23) in a sliding manner along a first direction.
3. The self-cleaning heat exchanger assembly according to claim 2, characterized in that The first movable structure (23) includes a first guide member (231) and a first sliding member (232), wherein the first guide member (231) is fixed in the accommodating space (31) and extends along the first direction, the first sliding member (232) is connected to the first guide member (231) in a sliding manner along the first direction, and the nozzle (22) is connected to the first sliding member (232).
4. The self-cleaning heat exchanger assembly according to claim 2, characterized in that The cleaning mechanism (2) further comprises a second movable structure (24), the second movable structure (24) being slidably connected to the first movable structure (23) along the first direction, the nozzle (22) being slidably connected to the second movable structure (24) along the second direction, and the first direction and the second direction being arranged at an angle.
5. The self-cleaning heat exchanger assembly according to claim 4, characterized in that The second movable structure (24) includes a second guide member (241) and a second sliding member (242), the second guide member (241) extends along the second direction, the second guide member (241) is connected to the first movable structure (23), the second sliding member (242) is slidably connected to the second guide member (241) along the second direction, and the nozzle (22) is connected to the second sliding member (242).
6. The self-cleaning heat exchanger assembly according to claim 1, characterized in that The self-cleaning heat exchanger assembly further comprises a water collecting member (4), which is arranged in the accommodating space (31) and is located below the heat exchanger (1) and the cleaning mechanism (2).
7. The self-cleaning heat exchanger assembly according to claim 6, characterized in that The water collecting member (4) comprises a water receiving pan (41) and a drain pipe (42); the water receiving pan (41) is located below the heat exchanger (1) and the cleaning mechanism (2); one end of the drain pipe (42) is connected to the water receiving pan (41), and the other end extends out of the protective cover (3).
8. The self-cleaning heat exchanger assembly according to claim 6, characterized in that The water collecting member (4) is connected to the bottom of the cleaning mechanism (2).
9. The self-cleaning heat exchanger assembly according to claim 1, characterized in that The protective cover (3) is provided with an observation window (32), and the observation window (32) is arranged on the side wall of the protective cover (3).
10. The self-cleaning heat exchanger assembly according to claim 1, characterized in that The protective cover (3) further comprises a protective door (33), and the protective door (33) is arranged on a side wall of the protective cover (3).