On-line monitoring device for coating thickness of coated part
The transmission combination and motor drive of the multi-point coating detector solves the problem that the existing device is difficult to monitor the uneven surface of the coated parts, and realizes efficient and accurate coating thickness monitoring.
Patent Information
- Application Number
- CN202423071503.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing online monitoring devices for coating thickness of painted parts are difficult to effectively monitor surface unevenness, resulting in low monitoring efficiency and large errors.
Multiple coating detectors are used through the combined transmission of central gears and pinion gears, and are driven by motors to achieve multi-point rotation and movement of coating detectors to cover uneven surfaces. The data is analyzed by the controller to improve monitoring accuracy and efficiency.
It achieves fast and accurate monitoring of uneven surfaces, reduces monitoring errors, and improves monitoring efficiency and coverage.
Smart Images
Figure CN223412683U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating thickness monitoring, in particular to an online monitoring device for coating thickness of a painted part. Background Art
[0002] The online monitoring device for coating thickness of painted parts is a device used to detect the thickness of coating on the surface of painted parts in real time. It is mainly used in the coating process in industrial production to ensure that the coating thickness meets the design requirements, thereby ensuring the quality and performance of the product.
[0003] When performing monitoring, most existing devices only use a detection head to scan the surface of the painted part. This monitoring method has certain limitations. If there are uneven areas on the surface of the painted part itself, it is difficult to achieve synchronous monitoring of the uneven areas using only one detection head. The detection head needs to move continuously to monitor the overall coating thickness of the uneven areas, which reduces the monitoring efficiency of the device. Utility Model Content
[0004] The purpose of the utility model is to provide an online monitoring device for coating thickness of a coating part, so as to solve the problem that the existing device is difficult to monitor the unevenness of the surface of the coating part itself.
[0005] The transmission mechanism is a pair of pinions, each pinion having a first end facing the first gear and a second end facing the first gear, the first gear being linked to the gear of the gear train and the gear train, and the pinion is connected to the gear of the gear train with a pinion gear connected to the first gear and the gear train.
[0006] As a further improvement of the present technical solution, a controller is fixedly provided on the top surface of the workbench, and the three coating detectors are all connected to the controller via electrical signals.
[0007] As a further improvement of the present technical solution, the internal rotation of the frame is connected with a screw rod, one side of the frame is fixedly connected with a No. 2 motor, one end of the screw rod passes through one side of the inner wall of the frame and is transmission-connected to the output end of the No. 2 motor, and the sliding plate is threadedly connected to the screw rod.
[0008] As a further improvement of the technical solution, a guide rod is fixedly connected to the interior of the frame, the guide rod is arranged parallel to the screw rod, and the sliding plate is slidably connected to the guide rod.
[0009] As a further improvement of the present technical solution, the top surface of the workbench is fixedly connected to two symmetrically arranged slide rails, the bottom ends of the frame are respectively slidably connected to the inside of the two slide rails, and the bottom ends of the frame are fixedly connected to a number of rollers.
[0010] As a further improvement of the present technical solution, the top surface of the workbench is slidably connected to two symmetrically arranged clamping plates.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. In the online monitoring device for coating thickness of painted parts, a monitoring mechanism is set up, and the center gear is driven to rotate by motor No. 1, and the three sub-gears are driven to rotate by the outer gear ring, so that the monitoring range of the three coating detectors can effectively cover the unevenness of the painted parts themselves, so that the device can effectively monitor the painted parts with uneven surfaces, thereby improving the monitoring efficiency of the device. In addition, the three coating detectors can perform three-dimensional monitoring of the uneven areas, effectively reducing the error of the monitoring data.
[0013] 2. In the online monitoring device for coating thickness of painted parts, a No. 2 motor is set to drive the screw to rotate to move the sliding plate, and the staff can push the frame to move on the slide rail, so that the monitoring range of the monitoring mechanism can cover the surface of the painted parts, further improving the monitoring range of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a schematic cross-sectional view of part of the structure of the present invention;
[0016] Figure 3 This is a schematic cross-sectional structural diagram of the sliding plate in the present utility model;
[0017] Figure 4 This is a schematic diagram of the disassembled structure of the monitoring mechanism after flipping over in the utility model.
[0018] The meaning of each number in the figure is:
[0019] 1. Workbench; 2. Frame; 3. Monitoring mechanism; 31. Sliding plate; 32. Motor No. 1; 33. Center gear; 34. Outer gear ring; 35. Sub-gear; 36. Coating detector; 37. Rotating plate; 4. Controller; 5. Motor No. 2; 6. Screw; 7. Guide rod; 8. Slide rail; 9. Roller; 10. Clamping plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Example: See Figure 1 - Figure 4 As shown, the purpose of this embodiment is to provide an online monitoring device for the coating thickness of a coated part, including a workbench 1, a frame 2 is provided on the top surface of the workbench 1, and a monitoring mechanism 3 is provided on one side of the frame 2. The monitoring mechanism 3 includes a sliding plate 31 slidably arranged on one side of the frame 2, and the top of the sliding plate 31 is fixedly connected to a No. 1 motor 32, and the output shaft of the No. 1 motor 32 passes through the top surface of the sliding plate 31 and is transmission-connected to a central gear 33, and the central gear 33 is rotatably connected to the bottom surface of the sliding plate 31, and the bottom surface of the sliding plate 31 is fixedly connected to an outer gear ring 34, and the bottom surface of the sliding plate 31 is rotatably connected to a rotating plate 37, and the rotating plate 37 is rotatably arranged inside the outer gear ring 34, and the inner tooth surface of the outer gear ring 34 is meshed with three evenly distributed sub-gears 35, and the three sub-gears 35 are all rotatably connected to the bottom of the rotating plate 37, the top of the central gear 33 is rotatably connected to the bottom surface of the rotating plate 37, the central gear 33 is meshed with the three sub-gears 35, and the bottoms of the three sub-gears 35 are all fixedly connected to a coating detector 36.
[0022] A controller 4 is fixedly mounted on the top surface of the workbench 1 , and the three coating detectors 36 are all connected to the controller 4 via electrical signals.
[0023] In this embodiment, the first motor 32 controls the rotation of the central gear 33 and cooperates with the meshing action of the inner tooth surface of the fixed outer gear ring 34, so that the three sub-gears 35 revolve around the axis of the central gear 33, thereby driving the three coating detectors 36 to rotate. The coating detector 36 can emit laser and receive reflected light, and measure the coating thickness on the surface of the coated part by calculating the time of light reflection. This is a prior art and will not be described in detail here. After detection, the coating detector 36 transmits the data in the form of an electrical signal to the controller 4. The controller 4 analyzes the electrical signal and analyzes the data at three positions to quickly By locating the uneven positions on the surface of the painted part and setting up three rotatable coating detectors 36, the device can quickly scan and monitor the uneven surface of the painted part. The monitoring range of the three coating detectors 36 can effectively cover the unevenness of the painted part itself. When the traditional device uses a single detector for scanning monitoring, the laser of the detector is easily affected by the height change of the unevenness, which leads to errors in the measurement data. The three coating detectors 36 can simultaneously perform three-dimensional monitoring of the unevenness, which can effectively reduce the monitoring error of the device and improve the monitoring efficiency of the device.
[0024] In addition, in order to further improve the monitoring range of the monitoring mechanism 3, in this embodiment, the internal rotation of the frame 2 is connected to a screw rod 6, and one side of the frame 2 is fixedly connected to the No. 2 motor 5. One end of the screw rod 6 passes through one side of the inner wall of the frame 2 and is transmission-connected to the output end of the No. 2 motor 5. The sliding plate 31 is threadedly connected to the screw rod 6.
[0025] A guide rod 7 is fixedly connected to the interior of the frame 2 . The guide rod 7 is arranged parallel to the screw rod 6 . The sliding plate 31 is slidably connected to the guide rod 7 .
[0026] The top surface of the workbench 1 is fixedly connected to two symmetrically arranged slide rails 8, and the two ends of the bottom of the frame 2 are respectively slidably connected to the inside of the two slide rails 8. Both ends of the bottom of the frame 2 are fixedly connected to a plurality of rollers 9.
[0027] Two symmetrically arranged clamping plates 10 are slidably connected to the top surface of the workbench 1 .
[0028] In this embodiment, the No. 2 motor 5 controls the movement of the sliding plate 31 on the frame 2 by driving the screw rod 6 to rotate. The staff can also push the frame 2 to move in the slide rail 8. The moving direction of the frame 2 and the moving direction of the sliding plate 31 are perpendicular to each other in the horizontal plane, which can enable the monitoring range of the monitoring mechanism 3 to cover the surface of the painted part. The clamping plate 10 is used to clamp the painted part that needs to be monitored.
[0029] The working principle of this device is as follows: First, the staff places the painted part to be monitored on the workbench 1 and clamps it with the clamping plate 10. Then the staff turns on the three coating detectors 36 to irradiate the laser on the top surface of the painted part. During this process, even if there are unevenness on the surface of the painted part itself, the three coating detectors 36 can monitor the top surface of the painted part at the same time. If it is necessary to increase the monitoring range of the device, the staff can also turn on the No. 1 motor 32 to rotate the three coating detectors 36, so as to quickly scan and monitor the unevenness in a specific area. If it is necessary to further increase the monitoring range of the device, the staff can also turn on the No. 2 motor 5 to drive the screw 6 to rotate, so that the sliding plate 31 drives the three coating detectors 36 to move horizontally, and can also push the frame 2 to move on the slide rail 8, so that the device can monitor any position on the top surface of the painted part.
[0030] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An online monitoring device for coating thickness of a coated part, comprising a workbench (1), a frame (2) being provided on the top surface of the workbench (1), and characterized in that: A monitoring mechanism (3) is provided on one side of the frame (2), and the monitoring mechanism (3) includes a sliding plate (31) slidably provided on one side of the frame (2), a No. 1 motor (32) is fixedly connected to the top of the sliding plate (31), an output shaft of the No. 1 motor (32) passes through the top surface of the sliding plate (31), and is transmission-connected to a central gear (33), the central gear (33) is rotationally connected to the bottom surface of the sliding plate (31), the bottom surface of the sliding plate (31) is fixedly connected to an outer gear ring (34), and the bottom surface of the sliding plate (31) is fixedly connected to the outer gear ring (34). A rotating plate (37) is rotatably connected, and the rotating plate (37) is rotatably arranged inside the outer gear ring (34). The inner tooth surface of the outer gear ring (34) is meshed with three evenly distributed sub-gears (35). The three sub-gears (35) are rotatably connected to the bottom of the rotating plate (37). The top of the central gear (33) is rotatably connected to the bottom surface of the rotating plate (37). The central gear (33) is meshed with the three sub-gears (35). The bottoms of the three sub-gears (35) are fixedly connected with a coating detector (36).
2. The device for online monitoring the coating thickness of a painted part according to claim 1, characterized in that: A controller (4) is fixedly arranged on the top surface of the workbench (1), and the three coating detectors (36) are all connected to the controller (4) via electrical signals.
3. The device for online monitoring the coating thickness of a painted part according to claim 1, characterized in that: The frame (2) is internally rotatably connected to a screw rod (6), one side of the frame (2) is fixedly connected to a second motor (5), one end of the screw rod (6) passes through one side of the inner wall of the frame (2) and is transmission-connected to the output end of the second motor (5), and the sliding plate (31) is threadedly connected to the screw rod (6).
4. The device for online monitoring the coating thickness of a painted part according to claim 3, characterized in that: A guide rod (7) is fixedly connected to the interior of the frame (2), the guide rod (7) is arranged parallel to the screw rod (6), and the sliding plate (31) is slidably connected to the guide rod (7).
5. The on-line monitoring device for coating thickness of a painted part according to claim 4, characterized in that: The top surface of the workbench (1) is fixedly connected to two symmetrically arranged slide rails (8), the bottom ends of the frame (2) are respectively slidably connected to the inside of the two slide rails (8), and the bottom ends of the frame (2) are fixedly connected to a plurality of rollers (9).
6. The on-line monitoring device for coating thickness of a painted part according to claim 1, characterized in that: The top surface of the workbench (1) is slidably connected to two symmetrically arranged clamping plates (10).