Device for detecting sealing performance of speed reducer shell
The reducer housing detection device, which uses a conveyor belt and a deflector cover in conjunction with air pressure detection, solves the problems of laborious and inefficient reducer housing detection, realizes automated sealing detection, and improves detection efficiency and accuracy.
Patent Information
- Application Number
- CN202422128571.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-31
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-08-31
AI Technical Summary
In the prior art, the reducer housing needs to be frequently moved during inspection, resulting in low inspection efficiency and laborious inspection, and it is difficult to effectively inspect its sealing.
A detection device consisting of a conveyor belt, a deflector, a hydraulic cylinder and an air pressure detector was designed. The reducer housing was transported by the conveyor belt, and the air pressure was detected using the deflector and an air pump. Combined with a limit mechanism, automatic clamping and detection were achieved.
It improves the efficiency and accuracy of reducer housing inspection, simplifies the operation process, reduces manpower consumption, and ensures the convenience and reliability of inspection.
Smart Images

Figure CN223412910U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detector devices, in particular to a reducer housing sealing detection device. Background Art
[0002] A reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is commonly used as a reduction gear between a prime mover and a working machine. It matches speeds and transmits torque between the prime mover and the working machine or actuator, and is widely used in modern machinery.
[0003] In the prior art, as the number of disassembly and assembly increases and the usage time increases, the reducer housing often wears out, which in turn causes the lubricating oil inside the reducer to leak, affecting the working condition of the reducer. Since the wear and leakage mostly occur at the joint surface of the housing, it is necessary to screen out the gaps at the joint surface of the reducer housing for repair during inspection. However, when inspecting the reducer housing, it is necessary to frequently move it to the inspection device, which is not only laborious but also affects the inspection efficiency.
[0004] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content
[0005] In response to the problems in the related art, the present invention proposes a reducer housing sealing detection device to overcome the above technical problems existing in the existing related art.
[0006] To this end, the specific technical solution adopted by the present invention is as follows: a reducer housing sealing detection device, including a detection platform, a material storage platform is provided on one side of the detection platform, a conveyor belt is provided on the detection platform, and material guide plates are provided on both sides of the conveyor belt. The top of the detection platform is fixedly connected to a support frame, and a first hydraulic cylinder is installed on the top of the support frame, and the output end of the first hydraulic cylinder is connected to a guide cover. An air pump is provided on one side of the first hydraulic cylinder, and one end of the air pump is connected to an air pipe. The air pump is connected to the guide cover through the air pipe, and the guide cover is connected to an air pressure detector. A second hydraulic cylinder is installed on the rear side of the support frame, and the output end of the second hydraulic cylinder is connected to a reducer limiting mechanism.
[0007] As a further optimization, baffles are symmetrically arranged on both sides of the detection platform, and the material guide plate is arranged in an eight-shaped shape on the inner side of the baffle.
[0008] As a further optimization, the inner cavity of the air deflector is provided with dual channels, the air pump is connected to one channel through an air pipe, and the air pressure detector is connected to the other channel.
[0009] As a further optimization, the reducer limiting mechanism includes a connecting shell, a driving motor, a bidirectional screw, a moving block, a connecting frame, a splint and a buffer plate. The output end of the second hydraulic cylinder is fixedly connected to the connecting shell, the driving motor is installed on one side of the connecting shell, the output shaft of the driving motor is connected to the bidirectional screw, the moving block is connected to the bidirectional screw, one end of the connecting frame is connected to the moving block, and the other end of the connecting frame is connected to the splint.
[0010] As a further optimization, the buffer plate is fixed to the middle position of the connection shell through a connecting rod, and a rubber pad is provided on the buffer plate.
[0011] As a further optimization, the bidirectional screw rod is symmetrically provided with left-handed threads and right-handed threads, and the moving block is symmetrically provided on the bidirectional screw rod.
[0012] As a further optimization, a guide groove matching the connecting frame is provided on the connecting shell, and the connecting frame passes through the guide groove and is fixedly connected to the moving block.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. By providing a conveyor belt and a reducer limiting mechanism, the reducer housing is placed on the conveyor belt when being inspected. When it moves to the bottom of the air deflector, it is clamped and limited by the reducer limiting mechanism, so as to facilitate the inspection of the reducer housing and improve the inspection efficiency;
[0015] 2. A deflector is provided, which is driven downward by the first hydraulic cylinder to be inserted into the reducer housing. The reducer housing is ventilated from a channel on one side of the deflector through an air pump and an air pipe. After a certain amount of gas is injected, the air pressure detector is observed to see if there are any changes before and after, so as to detect whether the sealing of the reducer housing is qualified and facilitate operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic structural diagram of the testing platform of the present utility model;
[0019] Figure 3This is a diagram of the support frame connection structure of the utility model;
[0020] Figure 4 This is a structural diagram of the limit mechanism of the reducer of the present utility model.
[0021] In the figure: 1. Testing table; 2. Material storage table; 3. Conveyor belt; 4. Material guide plate; 5. Support frame; 6. First hydraulic cylinder; 7. Air deflector; 8. Air pump; 9. Air pipe; 10. Air pressure detector; 11. Second hydraulic cylinder; 12. Reducer limit mechanism; 13. Baffle; 14. Connecting shell; 15. Driving motor; 16. Bidirectional screw rod; 17. Moving block; 18. Connecting frame; 19. Clamp; 20. Buffer plate. DETAILED DESCRIPTION
[0022] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. By referring to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0023] Example 1
[0024] like Figures 1 to 4 As shown, a reducer housing sealing detection device includes a detection platform 1, a material storage platform 2 is provided on one side of the detection platform 1, a conveyor belt 3 is provided on the detection platform 1, and material guide plates 4 are provided on both sides of the conveyor belt 3. The top of the detection platform 1 is fixedly connected to a support frame 5, and a first hydraulic cylinder 6 is installed on the top of the support frame 5. The output end of the first hydraulic cylinder 6 is connected to a guide cover 7, an air pump 8 is provided on one side of the first hydraulic cylinder 6, and one end of the air pump 8 is connected to an air pipe 9. The air pump 8 is connected to the guide cover 7 through the air pipe 9, and an air pressure detector 10 is connected to the guide cover 7. A second hydraulic cylinder 11 is installed on the rear side of the support frame 5, and a reducer limiting mechanism 12 is connected to the output end of the second hydraulic cylinder 11. Baffles 13 are symmetrically provided on both sides of the detection platform 1, and the material guide plate 4 is arranged on the inner side of the baffle 13 in an eight-shaped shape. The reducer housing is transported by the conveyor belt 3 in cooperation with the material guide plate 4.
[0025] Example 2
[0026] like Figures 1 to 4As shown, a reducer housing sealing detection device is provided, wherein the inner cavity of the air deflector 7 is provided with a double channel, the air pump 8 is connected to one side channel through the air pipe 9, and the air pressure detector 10 is connected to the other side channel, the air deflector 7 is driven downward by the first hydraulic cylinder 6, so that the air deflector 7 is inserted into the reducer housing, and the reducer housing is ventilated from one side channel of the air deflector 7 through the air pump 8 and the air pipe 9. After a certain amount of gas is injected, whether the air pressure detector 10 changes before and after is observed to detect whether the sealing of the reducer housing is qualified, which is convenient for operation. After the detection is completed, the bidirectional screw rod 16 is driven to reverse by the driving motor 15, so that the splint 19 loosens the reducer housing, and the connecting housing 14 is driven to rise by the first hydraulic cylinder 6, and the reducer housing is continuously transported by the conveyor belt 3, which is convenient for detecting the reducer housing.
[0027] Example 3
[0028] like Figures 1 to 4 As shown, a reducer housing sealing detection device, the reducer limiting mechanism 12 includes a connecting housing 14, a driving motor 15, a bidirectional screw 16, a moving block 17, a connecting frame 18, a clamping plate 19 and a buffer plate 20, the output end of the second hydraulic cylinder 11 is fixedly connected to the connecting housing 14, the driving motor 15 is installed on one side of the connecting housing 14, the output shaft of the driving motor 15 is connected to the bidirectional screw 16, the moving block 17 is connected to the bidirectional screw 16, one end of the connecting frame 18 is connected to the moving block 17, the other end of the connecting frame 18 is connected to the clamping plate 19, and the buffer plate 20 It is fixed to the middle position of the connecting shell 14 through a connecting rod, a rubber pad is provided on the buffer plate 20, and a left-handed thread and a right-handed thread are symmetrically provided on the bidirectional screw rod 16. The moving block 17 is symmetrically provided on the bidirectional screw rod 16, and a guide groove matching the connecting frame 18 is provided on the connecting shell 14. The connecting frame 18 is fixedly connected to the moving block 17 through the guide groove. After the reducer housing contacts the buffer plate 20 of the reducer limiting mechanism 12, the bidirectional screw rod 16 is driven to rotate by the driving motor 15, so that the moving block 17 drives the connecting frame 18 and the clamping plate 19 to clamp the reducer housing.
[0029] In summary, with the help of the above technical solution of the present invention, the reducer housing placed on the storage platform 2 is pushed onto the conveyor belt 3, and the reducer housing is transported by the conveyor belt 3 in cooperation with the guide plate 4. After the reducer housing contacts the buffer plate 20 of the reducer limit mechanism 12, the bidirectional screw rod 16 is driven to rotate by the driving motor 15, so that the moving block 17 drives the connecting frame 18 and the clamping plate 19 to clamp and fix the reducer housing, and then the deflector 7 is driven downward by the first hydraulic cylinder 6 so that the deflector 7 is inserted into the reducer housing, and then the reducer housing is moved downward by the first hydraulic cylinder 6. The air pump 8 cooperates with the air pipe 9 to ventilate the reducer housing from the side channel of the air deflector 7. After injecting a certain amount of gas, observe whether there are any changes before and after the air pressure detector 10 to detect whether the sealing of the reducer housing is qualified, which is convenient for operation. After the detection is completed, the bidirectional screw rod 16 is reversed by the driving motor 15, so that the splint 19 loosens the reducer housing, and the connecting housing 14 is driven to rise by the second hydraulic cylinder 11. The reducer housing is continued to be transported by the conveyor belt 3, which is convenient for the detection of the reducer housing and improves the detection efficiency.
[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A reducer housing sealing detection device, comprising a detection table (1), characterized in that: A material storage platform (2) is provided on one side of the detection platform (1), a conveyor belt (3) is provided on the detection platform (1), and guide plates (4) are provided on both sides of the conveyor belt (3). The top of the detection platform (1) is connected to a support frame (5), and a first hydraulic cylinder (6) is installed on the top of the support frame (5). The output end of the first hydraulic cylinder (6) is connected to a deflector (7), and an air pump (8) is provided on one side of the first hydraulic cylinder (6). One end of the air pump (8) is connected to an air pipe (9), and the air pump (8) is connected to the deflector (7) through the air pipe (9). The deflector (7) is connected to an air pressure detector (10). A second hydraulic cylinder (11) is installed on the rear side of the support frame (5), and the output end of the second hydraulic cylinder (11) is connected to a reducer limiting mechanism (12).
2. A reducer housing sealing detection device according to claim 1, characterized in that: Baffles (13) are symmetrically arranged on both sides of the detection platform (1), and the material guide plate (4) is arranged in an eight-shaped shape on the inner side of the baffle (13).
3. The reducer housing sealing detection device according to claim 1, characterized in that: The inner cavity of the deflector (7) is provided with double channels, the air pump (8) is connected to one channel via an air pipe (9), and the air pressure detector (10) is connected to the other channel.
4. A reducer housing sealing detection device according to claim 1, characterized in that: The reducer limiting mechanism (12) comprises a connecting housing (14), a driving motor (15), a bidirectional screw rod (16), a moving block (17), a connecting frame (18), a clamping plate (19) and a buffer plate (20); the output end of the second hydraulic cylinder (11) is fixedly connected to the connecting housing (14); the driving motor (15) is installed on one side of the connecting housing (14); the output shaft of the driving motor (15) is connected to the bidirectional screw rod (16); the moving block (17) is connected to the bidirectional screw rod (16); one end of the connecting frame (18) is connected to the moving block (17); and the other end of the connecting frame (18) is connected to the clamping plate (19).
5. The reducer housing sealing detection device according to claim 4, characterized in that: The buffer plate (20) is fixed at a middle position of the connection housing (14) via a connecting rod, and a rubber pad is provided on the buffer plate (20).
6. The reducer housing sealing detection device according to claim 4, characterized in that: The bidirectional screw rod (16) is symmetrically provided with a left-hand thread and a right-hand thread, and the moving block (17) is symmetrically provided on the bidirectional screw rod (16).
7. A reducer housing sealing detection device according to claim 4 or 6, characterized in that: A guide groove matching the connecting frame (18) is provided on the connecting shell (14), and the connecting frame (18) passes through the guide groove and is fixedly connected to the moving block (17).