Welded joint automatic detection table capable of linearly pushing materials

The automatic testing table's pushing mechanism and hydraulic cylinder auxiliary mechanism enable automatic sorting and precise bending of welded joints, solving the problems of low manual loading efficiency and inaccurate bending radius control, and improving the automation and accuracy of testing.

CN223413124UActive Publication Date: 2025-10-03FUJIAN AESOLI ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202422385791.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-10-03
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

In the existing welding joint inspection, the manual loading method makes it difficult to grasp the bending angle, the manual operation efficiency is low, and the bending radius control is inaccurate, which affects the inspection results.

Method used

It adopts an automatic inspection table that can push materials in a straight line. It realizes automatic sorting and bending detection of welding joints through the pushing mechanism and auxiliary mechanism, and uses hydraulic cylinders and bending plates to achieve precise bending operations.

Benefits of technology

The automation level of welding joint detection is improved, the accuracy of bending radius and the reliability of detection results are ensured, and work efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of machining, and discloses a welded joint automatic detection table capable of linearly pushing materials, which comprises a detection machine main body, a driving machine is fixedly connected to the outer wall of one side of the detection machine main body, a pushing mechanism is arranged on the detection machine main body, and the welded joints are sequentially and regularly arranged and pushed by arranging the pushing mechanism. The pushing mechanism is provided with an auxiliary mechanism, the arranged welding joints are sequentially bent and discharged by arranging the auxiliary mechanism, the pushing mechanism comprises a placing groove, the placing groove is formed in the outer wall of the top of the detection machine main body, and a discharging opening is formed in the inner wall of the top of the detection machine main body; the inner walls of the two sides of the detection machine body are rotationally connected with driving rollers through bearings. According to the utility model, the blanking port, the driving roller and other structures are arranged, so that the problems that the bending angle is difficult to grasp and the working efficiency is influenced due to the fact that a manual feeding punch is adopted to bend and detect a sample, and a worker needs to have a regular rest are solved.
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Description

Technical Field

[0001] The utility model relates to the field of mechanical processing, in particular to an automatic welding joint detection platform capable of linearly pushing materials. Background Art

[0002] The strength test method for quality inspection of welded joints is tensile test. Tensile test refers to the test method for measuring material properties under axial tensile load. The data obtained from the tensile test can be used to determine the material's elastic limit, elongation, elastic modulus, proportional limit, area reduction, tensile strength, yield point, yield strength and other tensile performance indicators. Generally, welded joints are tested using a tensile performance testing machine.

[0003] Generally, two symmetrical parts are connected into a whole through a diffusion welding joint. In order to detect whether there are any unwelded defects in the joint and the sensitivity of the joint to brittle cracking, the diffusion welding surface of each part must be sampled and processed into a specimen of appropriate size. Then the joint is bent to detect whether there are any unwelded defects in the joint and the sensitivity to brittle cracking.

[0004] The above device has the following defects: the punch bending test sample is placed by manual loading, the bending angle is difficult to control, and the manual work needs to take a break regularly, which affects the work efficiency. The bending radius control at the manually processed joint is inaccurate, which affects the test results. Therefore, an automatic welding joint inspection table with linear pushing is proposed to solve the above problems. Summary of the Invention

[0005] In order to make up for the above shortcomings, the utility model provides an automatic welding joint inspection platform that can push materials in a straight line, aiming to improve the problem in the existing technology that manual punches are used to bend the inspection samples, the bending angle is difficult to grasp, and the bending radius at the joint cannot be accurately controlled, which affects the inspection results.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an automatic welding joint inspection platform that can push materials in a straight line, including an inspection machine body, one side outer wall of the inspection machine body is fixedly connected to a driving machine, a pushing mechanism is provided on the inspection machine body, and the welding joints are pushed in a regular order by setting the pushing mechanism, and an auxiliary mechanism is provided on the pushing mechanism, and the arranged welding joints are bent and discharged in sequence by setting the auxiliary mechanism, and the pushing mechanism includes a placement groove, and the placement groove is opened on the top outer wall of the inspection machine body, and a discharge port is opened on the top inner wall of the inspection machine body, and the inner walls on both sides of the inspection machine body are rotatably connected to active rollers through bearings, and a crawler is rotatably connected to the active roller, and the side outer wall of the crawler is fixedly connected to a push plate, and a slide groove is opened on the inner wall of one side of the inspection machine body, and an inspection port is opened on the bottom inner wall of the discharge port.

[0007] As a further description of the above technical solution: the bottom outer wall of the detection machine body is fixedly connected to the hydraulic cylinder body, the auxiliary mechanism includes a triangular arc opening, and the triangular arc opening is opened on the inner wall of one side of the discharge port, the bottom outer wall of the detection machine body is fixedly connected to the support plate, the output end of the hydraulic cylinder body is fixedly connected to the bending plate, and an installation groove is opened on the outer wall of one side of the detection machine body, and the inner walls on both sides of the installation groove are slidably connected to the hand bracket, and the outer wall of one side of the hand bracket is fixedly connected to the collection box.

[0008] As a further description of the above technical solution: the placement groove is connected to the discharge port, and one end of the active roller is fixedly connected to the output end of the driving machine through a coupling.

[0009] As a further description of the above technical solution: the inner wall of the side of the crawler is rollingly connected with a driven roller, and the driven roller is rotatably connected to the inner walls on both sides of the detection machine body through bearings.

[0010] As a further description of the above technical solution: there are several push plates, and the outer walls on both sides of several push plates are fixedly connected with wear-resistant pads, and several push plates are respectively slidably connected to the inner wall of one side of the slide groove.

[0011] As a further description of the above technical solution: the bending plate passes through the inner wall of one side of the support plate and extends to the outside, and the bending plate is slidably connected to the inner wall of one side of the detection port.

[0012] As a further description of the above technical solution: a frosting pad is fixedly connected to the inner wall of the side of the hand support, and the outer diameter of the collection box is adapted to the inner diameter of the triangular arc opening.

[0013] As a further description of the above technical solution: a control panel is fixedly connected to the front outer wall of the detection machine body.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, by setting the unloading port, active roller, crawler and other structures, the welding joints are mechanically sorted in sequence and enter the inspection port, improving the problem of manual loading punch bending inspection samples, the bending angle is difficult to control, and the manual labor needs to rest regularly, resulting in low work efficiency.

[0016] 2. In the utility model, by setting up structures such as support plates, bending plates, and hand brackets, the pressing data of the welding joints is specified by the hydraulic cylinder, the welding joints are pressed and tested in sequence, and the tested welding joints are discharged, thereby improving the problem of inaccurate control of the bending radius of the manually processed joints affecting the test results. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall main view of an automatic welding joint inspection platform capable of linearly pushing materials proposed by the utility model;

[0018] Figure 2 This is a schematic side view of the overall structure of an automatic welding joint inspection platform capable of linearly pushing materials proposed by the present invention;

[0019] Figure 3 This is a cross-sectional schematic diagram of an automatic welding joint inspection platform capable of linearly pushing materials proposed by the present utility model;

[0020] Figure 4 This is a schematic diagram of the auxiliary mechanism of an automatic welding joint inspection platform capable of linear pushing proposed by the utility model.

[0021] Legend:

[0022] 1. Detection machine body; 2. Control panel; 3. Driving machine; 4. Hydraulic cylinder body; 5. Pushing mechanism; 50. Placement trough; 51. Discharge port; 52. Active roller; 53. Track; 54. Push plate; 55. Slide; 56. Detection port; 6. Auxiliary mechanism; 61. Triangular arc port; 62. Support plate; 63. Bending plate; 64. Mounting trough; 65. Hand bracket; 66. Collection box. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Reference Figure 1-Figure 3The utility model provides an embodiment: an automatic welding joint inspection platform capable of linearly pushing materials, comprising a detection machine body 1, a driving machine 3 being fixedly connected to one side outer wall of the detection machine body 1, a pushing mechanism 5 being provided on the detection machine body 1, and the pushing mechanism 5 being provided to push the welding joints in order and regularly arranged, an auxiliary mechanism 6 being provided on the pushing mechanism 5, and the arranged welding joints being bent and discharged in order by the auxiliary mechanism 6, the pushing mechanism 5 comprising a placement slot 50, the placement slot 50 being provided on the top outer wall of the detection machine body 1, and by providing the placement slot 5 0 cooperates with the discharge port 51 to place all the welded joints inside, and slides down into the discharge port 51 in sequence according to the inclined surface. A discharge port 51 is provided on the top inner wall of the detection machine body 1. Active rollers 52 are rotatably connected to the inner walls of both sides of the detection machine body 1 through bearings. The speed of the crawler 53 is adjusted and started and stopped by setting the active rollers 52. The crawler 53 is rotatably connected to the active roller 52, and the side outer wall of the crawler 53 is fixedly connected with a push plate 54. A slide groove 55 is provided on the inner wall of one side of the detection machine body 1, and a detection port 56 is provided on the bottom inner wall of the discharge port 51.

[0025] Reference Figure 2-Figure 3 The placement groove 50 is connected to the discharge port 51, one end of the active roller 52 is fixedly connected to the output end of the driving machine 3 through a coupling, and the side inner wall of the crawler 53 is rollingly connected to the driven roller, and the driven roller is rotatably connected to the inner walls of both sides of the detection machine body 1 through bearings. There are several push plates 54, and the outer walls of both sides of several push plates 54 are fixedly connected with wear-resistant pads. By setting the push plates 54, the welded joints are pushed into the detection port 56 in turn for automatic detection. Several push plates 54 are respectively slidably connected to the inner wall of one side of the slide groove 55, and the front outer wall of the detection machine body 1 is fixedly connected with the control panel 2.

[0026] Reference Figure 3-Figure 4 The bottom outer wall of the detection machine body 1 is fixedly connected with the hydraulic cylinder body 4, the auxiliary mechanism 6 includes a triangular arc opening 61, the triangular arc opening 61 is opened on the inner wall of one side of the discharge port 51, and the triangular arc opening 61 is set to bend the weld joint at a certain angle and detach from the triangular arc opening 61. The bottom outer wall of the detection machine body 1 is fixedly connected with a support plate 62, and the output end of the hydraulic cylinder body 4 is fixedly connected with a bending plate 63. By setting the bending plate 63, the welding joint in the discharge port 51 is bent for testing. 1 is provided with a mounting groove 64, and the inner walls on both sides of the mounting groove 64 are slidably connected to the hand bracket 65, and the outer wall of one side of the hand bracket 65 is fixedly connected to the collection box 66. The welding joints of the bending detection are collected and recycled by setting the collection box 66. The bending plate 63 passes through the inner wall of one side of the support plate 62 and extends to the outside. The bending plate 63 is slidably connected to the inner wall of one side of the detection port 56, and the inner wall of the side of the hand bracket 65 is fixedly connected to the frosting pad. The outer diameter of the collection box 66 is adapted to the inner diameter of the triangular arc opening 61.

[0027] Working principle: by turning on the driving machine 3, the active roller 52 rotates, and the rotation of the active roller 52 drives the crawler 53 to move, and the movement of the crawler 53 drives the push plate 54 to move, and the movement of the push plate 54 drives the welding joint inside the discharge port 51, and pushes the material to the inside of the detection port 56 for detection in turn. After the welding joint falls into the detection port 56, the bending plate 63 is moved by turning on the hydraulic cylinder body 4, and the bending plate 63 moves to perform bending detection on the welding joint inside the detection port 56. When the welding joint is bent to a certain arc smaller than the triangular arc port 61, the welding joint falls from the inside of the triangular arc port 61 to the collection box 66, and the welding joint detection is completed in sequence. Then, the hand bracket 65 is pulled to move and drive the collection box 66 to move. The collection box 66 moves to take out the detected welding joints in a unified manner.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic welding joint inspection platform capable of linearly pushing materials, comprising an inspection machine body (1), characterized in that: The outer wall of one side of the detection machine body (1) is fixedly connected to a driving machine (3), and the detection machine body (1) is provided with a pushing mechanism (5), by which the welding joints are arranged in order and pushed, and the pushing mechanism (5) is provided with an auxiliary mechanism (6), by which the arranged welding joints are bent and discharged in order, and the pushing mechanism (5) includes a placement groove (50), and the placement groove (50) is provided on the top outer wall of the detection machine body (1), and a discharge port (51) is provided on the top inner wall of the detection machine body (1), and the inner walls on both sides of the detection machine body (1) are rotatably connected to active rollers (52), and the active rollers (52) are rotatably connected to the crawler (53), and the outer side wall of the crawler (53) is fixedly connected to a push plate (54), and the inner wall on one side of the detection machine body (1) is provided with a slide groove (55), and the bottom inner wall of the discharge port (51) is provided with a detection port (56).

2. The automatic welding joint inspection platform capable of linear pushing according to claim 1, characterized in that: The bottom outer wall of the detection machine body (1) is fixedly connected to the hydraulic cylinder body (4), the auxiliary mechanism (6) includes a triangular arc opening (61), and the triangular arc opening (61) is provided on the inner wall of one side of the discharge port (51). The bottom outer wall of the detection machine body (1) is fixedly connected to the support plate (62), and the output end of the hydraulic cylinder body (4) is fixedly connected to the bending plate (63). A mounting groove (64) is provided on the outer wall of one side of the detection machine body (1), and the inner walls on both sides of the mounting groove (64) are slidably connected to the hand bracket (65), and the outer wall of one side of the hand bracket (65) is fixedly connected to the collection box (66).

3. The automatic welding joint inspection platform capable of linear pushing according to claim 1 is characterized in that: The placement groove (50) is connected to the discharge port (51), and one end of the active roller (52) is fixedly connected to the output end of the driving machine (3) through a coupling.

4. The automatic welding joint inspection platform capable of linear pushing according to claim 1 is characterized in that: The inner side walls of the crawler belt (53) are rollingly connected to driven rollers, and the driven rollers are rotatably connected to the inner side walls of the detector body (1) via bearings.

5. The automatic welding joint inspection platform capable of linearly pushing materials according to claim 1 is characterized in that: There are a plurality of push plates (54), and outer walls on both sides of a plurality of push plates (54) are fixedly connected with wear-resistant pads, and a plurality of push plates (54) are slidably connected to an inner wall on one side of the slide groove (55).

6. The automatic welding joint inspection platform capable of linearly pushing materials according to claim 2, characterized in that: The bending plate (63) penetrates an inner wall of one side of the support plate (62) and extends to the outside, and the bending plate (63) is slidably connected to an inner wall of one side of the detection port (56).

7. The automatic welding joint inspection platform capable of linear pushing according to claim 2, characterized in that: A frosting pad is fixedly connected to the inner wall of the side of the hand bracket (65), and the outer diameter of the collecting box (66) is adapted to the inner diameter of the triangular arc opening (61).

8. The automatic welding joint inspection platform capable of linear pushing according to claim 1 is characterized in that: A control panel (2) is fixedly connected to the front outer wall of the detection machine body (1).