Power supply assembly processing finished product detection equipment

By designing finished product inspection equipment for power components, using hydraulic cylinders and mounting mechanisms to achieve precise clamping of power components, and combining image acquisition cameras for automatic inspection, the problems of omissions and errors in manual inspection are solved, and the inspection accuracy and equipment applicability are improved.

CN223413216UActive Publication Date: 2025-10-03LIANYUNGANG XINDA ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422508786.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-10-03
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

Existing power supply component detection methods rely on manual observation, which is prone to detection omissions and errors, leading to product failures and performance degradation.

Method used

A finished product inspection equipment for power supply components was designed. The hydraulic cylinder and mounting mechanism were used to precisely clamp the power supply components. An image acquisition camera was used for automatic inspection, and the camera height was adjusted using a connecting mechanism to accommodate different sizes.

Benefits of technology

It improves the accuracy of detection and overall product quality, avoids failures and performance degradation during subsequent use, and enhances the applicability and flexibility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses power supply assembly processing finished product detection equipment, and relates to the technical field of power supply assembly processing. The device comprises a supporting shell, the top of the supporting shell is fixedly connected with a bottom plate, the top of the bottom plate is provided with an image acquisition camera, and a plurality of pull plates drive a plurality of connecting shells and a plurality of connecting plates to slide on the outer walls of a plurality of fixing rods and move towards the center of the bottom plate. The power supply assembly is clamped and limited in the center of the supporting shell, then the hydraulic cylinder is reversely started to drive the connecting plates to be separated from the power supply assembly and be far away from the power supply assembly, it is ensured that the power supply assembly is located in the center of the top of the bottom plate for detection, and then the image acquisition camera is started to photograph and detect the power supply assembly. Through the operation, the power supply assembly can be accurately detected, the detection accuracy and the quality of the whole product are improved, and faults and performance reduction in the subsequent use process are avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of power supply component processing, in particular to a power supply component processing product detection device. Background Art

[0002] Power components are the various components used to convert, control, and distribute electrical energy, such as transformers, rectifiers, filters, and voltage stabilizers. To ensure their performance and quality meet design requirements, guarantee stable and reliable operation of the power system, and avoid failures and performance degradation, power component testing is necessary.

[0003] Existing power supply components are usually inspected for defects by staff through observation. This inspection method is prone to omissions and errors, which may cause the power supply components to malfunction and perform poorly during subsequent use, resulting in a decline in overall product quality. Utility Model Content

[0004] The purpose of the present invention is to provide a finished product inspection device for power supply components. By setting up an installation mechanism, the problem of inspection usually being carried out by staff through observation is solved. This inspection method is prone to omissions and errors in inspection, which may cause the power supply components to malfunction and perform poorly during subsequent use, leading to a decline in the quality of the overall product.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a power supply component processing finished product detection device, including a supporting shell, the top of the supporting shell is fixedly connected to a base plate, the top of the base plate is provided with an image acquisition camera, and also includes a mounting mechanism, the mounting mechanism includes a base shell fixedly connected to the top of the inner wall of the supporting shell, the bottom of the inner wall of the base shell is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a first sliding shell, the outer wall of the first sliding shell is slidably connected to the inner wall of the base shell, the inner wall of the supporting shell is fixedly connected to a plurality of fixing rods, the outer walls of a plurality of the fixing rods are slidably connected to a connecting shell, the outer walls of a plurality of the connecting shells are slidably connected to the inner wall of the supporting shell, the inner wall of the first sliding shell is rotatably connected to a plurality of pulling plates, the outer walls of a plurality of the pulling plates are rotatably connected to the inner walls of a plurality of connecting shells, the top of the base plate is slidably connected to a plurality of connecting plates, and the outer walls of a plurality of the connecting plates are fixedly connected to the outer walls of a plurality of connecting shells.

[0007] Furthermore, a connecting mechanism is provided on the top of the supporting shell, and the connecting mechanism includes a fixed shell fixedly connected to the top of the supporting shell, a motor is fixedly connected to the bottom of the inner wall of the fixed shell, and the output end of the motor is fixedly connected to a threaded rod through a coupling.

[0008] Furthermore, the top end of the threaded rod is rotatably connected to the top of the inner wall of the fixed shell, the outer wall of the threaded rod is threadedly sleeved with a second sliding shell, the outer wall of the second sliding shell is slidably connected to the inner wall of the fixed shell, and the bottom of the second sliding shell is fixedly connected to the limiting shell.

[0009] Furthermore, a bidirectional threaded rod is rotatably connected to the right side of the inner wall of the limit shell, the right end of the bidirectional threaded rod extends to the outside of the limit shell, the left end of the bidirectional threaded rod is rotatably connected to the left side of the inner wall of the limit shell, the right end of the bidirectional threaded rod is fixedly connected to a knob, and the outer wall of the bidirectional threaded rod is threadedly provided with a splint.

[0010] Furthermore, the two clamps are symmetrically arranged with the limiting shell as the center axis, the outer walls of the two clamps are slidably connected to the inner wall of the limiting shell, and the outer walls of the two clamps are in contact with the outer wall of the image acquisition camera.

[0011] The utility model has the following beneficial effects:

[0012] 1. By setting up an installation mechanism, the hydraulic cylinder is started to drive the first sliding shell and several pull plates to move downward, and the several pull plates drive several connecting shells and several connecting plates to slide on the outer walls of several fixed rods and move toward the center of the bottom plate, clamping the power supply component at the center of the support shell, and then reversely starting the hydraulic cylinder to drive the several connecting plates to break away from the contact with the power supply component and move away, which ensures that the power supply component is located at the top center of the bottom plate for inspection, and then the image acquisition camera is started to take pictures of the power supply component for inspection. Through the above operations, accurate inspection of the power supply component can be achieved, thereby improving the accuracy of inspection and the quality of the overall product, and avoiding failures and performance degradation during subsequent use.

[0013] 2. By setting a connecting mechanism, the bidirectional threaded rod is driven to rotate by turning the knob, and the bidirectional threaded rod drives the two clamps to slide on the inner wall of the limit shell and move to its center, clamping the image acquisition camera inside the limit shell, and then the threaded rod is driven to rotate by starting the motor, and the threaded rod drives the second sliding shell to slide and rise on the inner wall of the fixed shell, and the second sliding shell drives the limit shell and the bidirectional threaded rod and the clamp and the image acquisition camera to move upward, which allows the image acquisition camera to be height-adjusted. The above operation can realize the height adjustment of the image acquisition camera, which can adapt to the detection requirements of power supply components of different heights and sizes, improve the applicability and flexibility of the equipment, and at the same time enable the image acquisition camera to be accurately clamped and fixed to ensure its stability and safety during the height adjustment process.

[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall partial cross-sectional structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the installation mechanism structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the connection mechanism structure of the utility model;

[0020] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at point A in the middle.

[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0022] 1. Support shell; 11. Base plate; 12. Image acquisition camera; 2. Mounting mechanism; 21. Base shell; 22. Hydraulic cylinder; 23. First sliding shell; 24. Fixed rod; 25. Connecting shell; 26. Pull plate; 27. Connecting plate; 3. Connecting mechanism; 31. Fixed shell; 32. Motor; 33. Threaded rod; 34. Second sliding shell; 35. Limiting shell; 36. Bidirectional threaded rod; 37. Knob; 38. Clamp. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-5 As shown, the utility model is a power supply component finished product detection device, including a support shell 1, the top of the support shell 1 is fixedly connected to a bottom plate 11, the top of the bottom plate 11 is provided with an image acquisition camera 12, and further includes;

[0025] The mounting mechanism 2 includes a bottom shell 21 fixedly connected to the top of the inner wall of the supporting shell 1, a hydraulic cylinder 22 is fixedly connected to the bottom of the inner wall of the bottom shell 21, the output end of the hydraulic cylinder 22 is fixedly connected to the first sliding shell 23, the outer wall of the first sliding shell 23 is slidably connected to the inner wall of the bottom shell 21, the inner wall of the supporting shell 1 is fixedly connected to a plurality of fixed rods 24, the outer walls of the plurality of fixed rods 24 are slidably connected to the connecting shell 25, the outer walls of the plurality of connecting shells 25 are slidably connected to the inner wall of the supporting shell 1, and the inner wall of the first sliding shell 23 is rotatably connected to a plurality of pull plates 2 6. The outer walls of several pull plates 26 are rotatably connected to the inner walls of several connecting shells 25. The top of the bottom plate 11 is slidably connected to several connecting plates 27. The outer walls of several connecting plates 27 are fixedly connected to the outer walls of several connecting shells 25. Place the power supply assembly on the top of the bottom plate 11, and then start the hydraulic cylinder 22. The hydraulic cylinder 22 drives the first sliding shell 23 and several pull plates 26 to move downward. The several pull plates 26 drive the several connecting shells 25 and several connecting plates 27 to slide on the outer walls of the several fixed rods 24 and move toward the center of the bottom plate 11. , the power supply component is clamped and limited at the center of the support shell 1, and then the hydraulic cylinder 22 is started in reverse to drive several connecting plates 27 to break away from contact with the power supply component and move away, which ensures that the power supply component is located at the top center of the base plate 11 for detection, and then the image acquisition camera 12 is started to take a picture of the power supply component for detection, and the first sliding shell 23 and several pulling plates 26 are driven downward by starting the hydraulic cylinder 22. Several pulling plates 26 drive several connecting shells 25 and several connecting plates 27 to slide on the outer walls of several fixed rods 24 and move toward the center of the base plate 11, clamping the power supply component at the center of the support shell 1, and then the hydraulic cylinder 22 is started in reverse to drive several connecting plates 27 to break away from contact with the power supply component and move away, which ensures that the power supply component is located at the top center of the base plate 11 for detection, and then the image acquisition camera 12 is started to take a picture of the power supply component for detection. Through the above operations, accurate detection of the power supply component can be achieved, and detection omissions and errors that are prone to occur in manual observation detection can be reduced, thereby improving the accuracy of detection and the quality of the overall product, and avoiding failures and performance degradation during subsequent use.

[0026] A connecting mechanism 3 is provided on the top of the supporting shell 1. The connecting mechanism 3 includes a fixed shell 31 fixedly connected to the top of the supporting shell 1. The motor 32 is started, and the motor 32 drives the threaded rod 33 to rotate.

[0027] A motor 32 is fixedly connected to the bottom of the inner wall of the fixed shell 31, and the output end of the motor 32 is fixedly connected to a threaded rod 33 through a coupling. The motor 32 drives the threaded rod 33 to rotate, and the threaded rod 33 drives the second sliding shell 34 to slide and rise on the inner wall of the fixed shell 31.

[0028] The top end of the threaded rod 33 is rotatably connected to the top of the inner wall of the fixed shell 31, and the outer wall thread sleeve of the threaded rod 33 is provided with a second sliding shell 34. The second sliding shell 34 drives the limiting shell 35 and the two-way threaded rod 36 and the splint 38 and the image acquisition camera 12 to move upward.

[0029] The outer wall of the second sliding shell 34 is slidably connected to the inner wall of the fixed shell 31, and the bottom of the second sliding shell 34 is fixedly connected to the limit shell 35. The second sliding shell 34 drives the limit shell 35, the two-way threaded rod 36, the clamping plate 38 and the image acquisition camera 12 to move upward, so that the image acquisition camera 12 can be adjusted in height.

[0030] The right side of the inner wall of the limiting shell 35 is rotatably connected to a bidirectional threaded rod 36, and the right end of the bidirectional threaded rod 36 extends to the outside of the limiting shell 35. The outer wall of the image acquisition camera 12 is slid into the interior of the limiting shell 35 through the second sliding shell 34, and then the knob 37 is turned, and the knob 37 drives the bidirectional threaded rod 36 to rotate.

[0031] The left end of the bidirectional threaded rod 36 is rotatably connected to the left side of the inner wall of the limiting shell 35, and the right end of the bidirectional threaded rod 36 is fixedly connected to the knob 37. The outer wall of the bidirectional threaded rod 36 is threadedly sleeved with a clamping plate 38. The bidirectional threaded rod 36 drives the two clamping plates 38 to slide on the inner wall of the limiting shell 35 and move toward its center, clamping and limiting the image acquisition camera 12 inside the limiting shell 35.

[0032] The two clamping plates 38 are symmetrically arranged with the limiting shell 35 as the central axis. The outer walls of the two clamping plates 38 are slidably connected to the inner wall of the limiting shell 35. The outer walls of the two clamping plates 38 are in contact with the outer wall of the image acquisition camera 12. By turning the knob 37, the bidirectional threaded rod 36 is driven to rotate. The bidirectional threaded rod 36 drives the two clamping plates 38 to slide on the inner wall of the limiting shell 35 and move to its center, clamping the image acquisition camera 12 in the inner position of the limiting shell 35, and then the threaded rod 33 is driven to rotate by the starting motor 32. The threaded rod 33 is driven The movable second sliding shell 34 slides and rises on the inner wall of the fixed shell 31, and the second sliding shell 34 drives the limiting shell 35 and the two-way threaded rod 36 and the clamping plate 38 and the image acquisition camera 12 to move upward, so that the image acquisition camera 12 can be adjusted in height. The height adjustment of the image acquisition camera can be achieved through the above operation, which can adapt to the detection requirements of power supply components of different heights and sizes, improve the applicability and flexibility of the equipment, and at the same time enable the image acquisition camera 12 to be accurately clamped and fixed to ensure its stability and safety during the height adjustment process.

[0033] A specific application of this embodiment is: the image acquisition camera 12. The image acquisition camera of the power supply component finished product inspection equipment is a key component for capturing the surface image of the power supply component, and it plays a vital role in the visual inspection system. The following are the specific roles of the image acquisition camera: Capturing high-quality images: The image acquisition camera can quickly and accurately capture high-definition images of the power supply component, which is the basis for subsequent image processing and analysis. Providing accurate data: Through the captured images, the camera provides the necessary data input for the visual inspection system, enabling the system to accurately analyze and judge the appearance of the power supply component. As a core component of the visual inspection system, the image acquisition camera, its technological progress will directly promote the development of the entire power supply component finished product inspection equipment and improve the inspection speed and accuracy.

[0034] When using the device, the power supply assembly is placed on the top of the base plate 11, and then the hydraulic cylinder 22 is started. The hydraulic cylinder 22 drives the first sliding shell 23 and several pulling plates 26 to move downward, and several pulling plates 26 drive several connecting shells 25 and several connecting plates 27 to slide on the outer walls of several fixing rods 24 and move toward the center of the base plate 11, clamping the power supply assembly at the center of the support shell 1, and then reversely start the hydraulic cylinder 22 to drive several connecting plates 27 to break away from contact with the power supply assembly and move away, which ensures that the power supply assembly is located at the top center of the base plate 11 for detection, and then start the image acquisition camera 12 to take pictures of the power supply assembly for detection, and by starting the hydraulic cylinder 22 to drive the first The sliding shell 23 and several pull plates 26 move downward, and the several pull plates 26 drive several connecting shells 25 and several connecting plates 27 to slide on the outer walls of several fixed rods 24 and move toward the center of the base plate 11, clamping the power supply assembly at the center of the support shell 1, and then reversely start the hydraulic cylinder 22 to drive several connecting plates 27 to break away from contact with the power supply assembly and move away, which ensures that the power supply assembly is located at the top center of the base plate 11 for inspection, and then start the image acquisition camera 12 to take pictures of the power supply assembly for inspection. Through the above operations, accurate inspection of the power supply assembly can be achieved, the accuracy of inspection and the quality of the overall product can be improved, and failures and performance degradation during subsequent use can be avoided.

[0035] When using the device, the outer wall of the image acquisition camera 12 is slid into the interior of the limiting shell 35 through the second sliding shell 34, and then the knob 37 is turned. The knob 37 drives the two-way threaded rod 36 to rotate, and the two-way threaded rod 36 drives the two clamping plates 38 to slide on the inner wall of the limiting shell 35 and move to its center, clamping the image acquisition camera 12 in the limiting shell 35, and then start the motor 32. The motor 32 drives the threaded rod 33 to rotate, and the threaded rod 33 drives the second sliding shell 34 to slide and rise on the inner wall of the fixed shell 31, and the second sliding shell 34 drives the limiting shell 35 and the two-way threaded rod 36 and the clamping plates 38 and the image acquisition camera 12 to move upward, which makes it possible to adjust the height of the image acquisition camera 12. By turning the knob 37, the two-way threaded rod 36 is driven to rotate, and the two-way threaded rod 36 is driven to rotate. The rod 36 drives the two clamps 38 to slide on the inner wall of the limiting shell 35 and move toward its center, clamping and limiting the image acquisition camera 12 inside the limiting shell 35, and then starting the motor 32 to drive the threaded rod 33 to rotate, and the threaded rod 33 drives the second sliding shell 34 to slide and rise on the inner wall of the fixed shell 31, and the second sliding shell 34 drives the limiting shell 35 and the two-way threaded rod 36 and the clamps 38 and the image acquisition camera 12 to move upward, so that the image acquisition camera 12 can be adjusted in height. The above operation can realize the height adjustment of the image acquisition camera, which can adapt to the detection requirements of power supply components of different heights and sizes, improve the applicability and flexibility of the equipment, and at the same time enable the image acquisition camera 12 to be accurately clamped and fixed to ensure its stability and safety during the height adjustment process.

[0036] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0037] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A power supply component finished product inspection device, comprising a support shell (1), the top of the support shell (1) is fixedly connected to a bottom plate (11), and the top of the bottom plate (11) is provided with an image acquisition camera (12), characterized in that: Also includes; The mounting mechanism (2) comprises a bottom shell (21) fixedly connected to the top of the inner wall of the supporting shell (1), a hydraulic cylinder (22) fixedly connected to the bottom of the inner wall of the bottom shell (21), an output end of the hydraulic cylinder (22) fixedly connected to a first sliding shell (23), an outer wall of the first sliding shell (23) being slidably connected to the inner wall of the bottom shell (21), a plurality of fixing rods (24) fixedly connected to the inner wall of the supporting shell (1), and the outer walls of the plurality of fixing rods (24) are all fixedly connected to the inner wall of the supporting shell (1). A connecting shell (25) is slidably connected, and the outer walls of several connecting shells (25) are slidably connected to the inner wall of the supporting shell (1); the inner wall of the first sliding shell (23) is rotatably connected to several pulling plates (26), and the outer walls of several pulling plates (26) are rotatably connected to the inner walls of several connecting shells (25); the top of the bottom plate (11) is slidably connected to several connecting plates (27), and the outer walls of several connecting plates (27) are fixedly connected to the outer walls of several connecting shells (25).

2. The power supply component finished product detection device according to claim 1, characterized in that: A connecting mechanism (3) is provided on the top of the supporting shell (1), and the connecting mechanism (3) comprises a fixing shell (31) fixedly connected to the top of the supporting shell (1).

3. The power supply component finished product detection device according to claim 2, characterized in that: The bottom of the inner wall of the fixed shell (31) is fixedly connected to a motor (32), and the output end of the motor (32) is fixedly connected to a threaded rod (33) via a coupling.

4. The power supply component finished product detection device according to claim 3, characterized in that: The top end of the threaded rod (33) is rotatably connected to the top of the inner wall of the fixed shell (31), and the outer wall of the threaded rod (33) is threadedly sleeved with a second sliding shell (34).

5. The power supply component finished product detection device according to claim 4, characterized in that: The outer wall of the second sliding housing (34) is slidably connected to the inner wall of the fixed housing (31), and the bottom of the second sliding housing (34) is fixedly connected to the limiting housing (35).

6. The power supply component finished product detection device according to claim 5, characterized in that: The right side of the inner wall of the limiting shell (35) is rotatably connected to a bidirectional threaded rod (36), and the right end of the bidirectional threaded rod (36) extends to the outside of the limiting shell (35).

7. The power supply component finished product detection device according to claim 6, characterized in that: The left end of the bidirectional threaded rod (36) is rotatably connected to the left side of the inner wall of the limiting shell (35), the right end of the bidirectional threaded rod (36) is fixedly connected to a knob (37), and the outer wall of the bidirectional threaded rod (36) is threadedly sleeved with a clamping plate (38).

8. The power supply component finished product detection device according to claim 7, characterized in that: The two clamping plates (38) are symmetrically arranged with the limiting shell (35) as the central axis, the outer walls of the two clamping plates (38) are slidably connected to the inner wall of the limiting shell (35), and the outer walls of the two clamping plates (38) are in contact with the outer wall of the image acquisition camera (12).