Nanocrystalline iron core wire harness winding machine

Abstract

The nanocrystalline iron core wire harness winding machine comprises an operation table, a winding mechanism and a steel belt bearing table are installed at the two ends of the operation table, a steel belt cleaning mechanism and a guide roller are arranged between the winding mechanism and the steel belt bearing table, and a dustproof shell is arranged outside the steel belt cleaning mechanism and the guide roller. According to the utility model, the nanocrystalline steel belt is wound and cored through the winding mechanism and the steel belt bearing platform which are arranged on the operating platform, and the cleaning mechanism and the dustproof shell are combined in the steel belt winding process to clean the surface of the nanocrystalline steel belt and prevent external pollution at the same time; the nanocrystalline steel strip can pass through the extending blocks arranged in the cleaning mechanism, meanwhile, the cleaning brush heads installed in the extending blocks can clean the nanocrystalline steel strip, the nanocrystalline steel strip can be further cleaned by combining the fixing blocks installed beside the extending blocks with the cleaning cloth, the nanocrystalline steel strip winding quality is guaranteed, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of nanocrystalline iron core winding, in particular to a nanocrystalline iron core wire harness winding machine. Background Art

[0002] Nanocrystalline iron cores are widely used in mutual inductors, transformer cores, and instrumentation inductors, making them ideal magnetic inductor products. Nanocrystalline iron cores are made from reeled nanocrystalline steel strip. While winding devices for nanocrystalline iron cores are currently available on the market, they are complex in structure and require manual unwinding of the nanocrystalline steel strip reels. This is not only inefficient and costly, but can also cause disorganization of the nanocrystalline steel strip, impacting product quality. Furthermore, the high cost makes widespread application difficult.

[0003] The existing technology has a complex structure in the winding operation of the nanocrystalline iron core, resulting in low winding efficiency. At the same time, during the winding process of the iron core, the steel strip contains impurities and dust, which makes the interior of the successfully wound iron core not tight and flat, affecting the quality of the nanocrystalline iron core.

[0004] Therefore, in view of the shortcomings of the existing technology, it is necessary to provide a nanocrystalline iron core wire harness winding machine to solve the shortcomings of the existing technology. Utility Model Content

[0005] The purpose of the present utility model is to avoid the deficiencies of the prior art and to provide a nanocrystalline iron core harness winding machine, in which the nanocrystalline steel strip is wound into a core by a winding mechanism and a steel strip bearing platform installed on an operating table, and during the steel strip winding process, the surface of the nanocrystalline steel strip is cleaned while preventing external pollution by combining a steel strip cleaning mechanism with a dustproof shell, and the nanocrystalline steel strip can pass through the extension blocks arranged in the steel strip cleaning mechanism, and the cleaning brush head installed in the extension block can clean the nanocrystalline steel strip, and the fixed block installed next to the extension block is combined with a cleaning cloth to further clean the nanocrystalline steel strip, thereby ensuring the winding quality of the nanocrystalline steel strip and improving production efficiency.

[0006] The above-mentioned purpose of the present invention is achieved through the following technical means.

[0007] Provided is a nanocrystalline iron core wire harness winding machine, comprising an operating table, with a winding mechanism and a steel strip bearing platform mounted on both ends of the operating table, a steel strip cleaning mechanism and a guide roller disposed between the winding mechanism and the steel strip bearing platform, a dustproof housing disposed outside the steel strip cleaning mechanism and the guide roller, and the dustproof housing connected between the steel strip bearing platform and the winding mechanism;

[0008] The steel belt cleaning mechanism includes an air supply outlet, a dustproof net is installed on the air supply outlet, two groups of extension blocks are installed inside the air supply outlet, an arc-shaped groove is opened on the extension block, a through hole is opened inside the arc-shaped groove, a rotating motor group is arranged inside the extension block, a rotating shaft is installed on the rotating motor group, the rotating shaft passes through the through hole, a cleaning brush head is arranged on the top of the rotating shaft, the cleaning brush head is installed inside the arc-shaped groove, two groups of upper and lower fixed blocks are arranged next to the two groups of extension blocks, a movable plate is installed on the fixed block, and a cleaning cloth is installed on the movable plate.

[0009] Specifically, a hair dryer is installed inside the operating table, and the hair dryer corresponds to the dustproof net.

[0010] Specifically, a steel belt channel is provided between the two groups of extension blocks, and the steel belt channel and the guide roller are installed on the same plane.

[0011] Specifically, the winding mechanism includes a winding motor, which is connected to two sets of winding shafts, and a winding belt is installed on the winding shaft. A protective plate is provided on the outside of the winding belt, and a steel belt inlet is provided on the protective plate. The steel belt inlet is installed corresponding to the cleaning mechanism.

[0012] Specifically, the steel belt bearing platform includes an installation box, a rotating disk is provided inside the installation box, and the nanocrystalline steel belt is installed on the rotating disk.

[0013] The utility model uses a winding mechanism and a steel strip bearing platform installed on an operating table to wind the nanocrystalline steel strip into a core. During the steel strip winding process, the steel strip cleaning mechanism is combined with a dustproof shell to clean the surface of the nanocrystalline steel strip while preventing external pollution. The extension blocks provided in the steel strip cleaning mechanism can allow the nanocrystalline steel strip to pass through. At the same time, the cleaning brush head installed in the extension block can clean the nanocrystalline steel strip. Combined with the fixed block installed next to the extension block and the cleaning cloth, the nanocrystalline steel strip can be further cleaned, thereby ensuring the winding quality of the nanocrystalline steel strip and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention is further described with reference to the accompanying drawings, but the contents in the accompanying drawings do not constitute any limitation to the present invention.

[0015] Figure 1 The utility model is a top view of a nanocrystalline iron core wire harness winding machine.

[0016] Figure 2 The utility model is a structural schematic diagram of a steel strip cleaning mechanism in a nanocrystalline iron core wire harness winding machine.

[0017] Figure 3 This utility model is a nanocrystalline iron core wire harness winding machine Figure 1 Enlarged view of point A in the middle.

[0018] from Figures 1 to 3 Including:

[0019] 1. Operation table;

[0020] 2. Winding mechanism;

[0021] 3. Steel belt bearing platform;

[0022] 4. Steel belt cleaning mechanism;

[0023] 5. Guide roller;

[0024] 6. Dust-proof housing;

[0025] 7. Air outlet;

[0026] 8. Dustproof net;

[0027] 9. Extension block;

[0028] 10. Arc-shaped groove;

[0029] 11. Through hole;

[0030] 12. Rotating motor group;

[0031] 13. Rotation axis;

[0032] 14. Clean the brush head;

[0033] 15. Fixed block;

[0034] 16. Movable board;

[0035] 17. Cleaning cloth;

[0036] 18. Hair dryer;

[0037] 19. Steel belt channel;

[0038] 20. Winding motor;

[0039] 21. Winding shaft;

[0040] 22. Winding tape;

[0041] 23. Protective plate;

[0042] 24. Import of steel strips;

[0043] 25. Installation box;

[0044] 26. Rotate the disk;

[0045] 27. Nanocrystalline steel strip. DETAILED DESCRIPTION

[0046] The present invention will be further described with reference to the following embodiments.

[0047] Example 1.

[0048] like Figure 1-3 As shown, a nanocrystalline iron core wire harness winding machine includes an operating table 1, with a winding mechanism 2 and a steel strip bearing platform 3 installed on both ends of the operating table 1, a steel strip cleaning mechanism 4 and a guide roller 5 are arranged between the winding mechanism 2 and the steel strip bearing platform 3, and a dustproof shell 6 is arranged outside the steel strip cleaning mechanism 4 and the guide roller 5, and the dustproof shell 6 is connected between the steel strip bearing platform 3 and the winding mechanism 2.

[0049] When in use, the nanocrystalline steel strip 27 can be wound by the winding mechanism 2 and the steel strip supporting platform 3 installed on the operating table 1. At the same time, the nanocrystalline steel strip 27 is cleaned by the steel strip cleaning mechanism 4, so that the nanocrystalline steel strip 27 can be cleaned during the winding process to prevent impurities from being mixed in the interior after winding, resulting in poor quality of the nanocrystalline iron core.

[0050] The steel belt cleaning mechanism 4 includes an air supply port 7, a dustproof net 8 is installed on the air supply port 7, two groups of extension blocks 9 are installed inside the air supply port 7, an arc-shaped groove 10 is opened on the extension block 9, a through hole 11 is opened inside the arc-shaped groove 10, a rotating motor group 12 is arranged inside the extension block 9, a rotating shaft 13 is installed on the rotating motor group 12, the rotating shaft 13 passes through the through hole 11, a cleaning brush head 14 is arranged on the top of the rotating shaft 13, and the cleaning brush head 14 is installed inside the arc-shaped groove 10, two groups of upper and lower fixed blocks 15 are arranged next to the two groups of extension blocks 9, a movable plate 16 is installed on the fixed block 15, and a cleaning cloth 17 is installed on the movable plate 16.

[0051] The dust-proof net 8 installed at the air outlet 7 can prevent the air outlet 7 from dust. The extension block 9 installed at the air outlet 7 can perform air blowing and cooling treatment. At the same time, the cleaning brush head 14 set in the arc-shaped groove 10 installed on the extension block 9 can cooperate to clean the steel belt passing through the extension blocks 9. The cleaning brush head 14 is powered and driven by the rotating motor group 12 set inside the extension block 9. The rotating motor group 12 supplies power to the rotating shaft 13 to rotate, so that the cleaning brush head 14 rotates to clean the surface of the steel belt.

[0052] The steel belt can pass between the two sets of fixed blocks 15 , and can be cleaned twice by the cleaning cloth 17 installed on the movable plate 16 when passing through. At the same time, the design of the movable plate 16 can facilitate the replacement of the cleaning cloth 17 .

[0053] A blower 18 is installed inside the operating table 1. The blower 18 corresponds to the dustproof net 8. The blower 18 can blow away the dust on the surface of the steel strip, making it easier for the steel strip cleaning mechanism 4 to clean the steel strip.

[0054] A steel belt channel 19 is provided between the two groups of extension blocks 9. The steel belt channel 19 and the guide roller 5 are installed on the same plane. The steel belt channel 19 corresponds to the guide roller 5 so that the guide roller 5 can guide the steel belt.

[0055] The winding mechanism 2 includes a winding motor 20, which is connected to two sets of winding shafts 21. A winding belt 22 is installed on the winding shaft 21. A protective plate 23 is provided on the outside of the winding belt 22. A steel belt inlet 24 is provided on the protective plate 23. The steel belt inlet 24 is installed corresponding to the cleaning mechanism.

[0056] The steel strip supporting platform 3 includes an installation box 25 . A rotating disk 26 is provided inside the installation box 25 . A nanocrystalline steel strip 27 is installed on the rotating disk 26 .

[0057] During the production process, the nanocrystalline steel strip 27 is wound into a core by the winding mechanism 2 and the steel strip supporting platform 3 installed on the operating table 1. During the steel strip winding process, the steel strip cleaning mechanism 4 is combined with the dustproof shell 6 to clean the surface of the nanocrystalline steel strip 27 while preventing external pollution. The extension blocks 9 set in the steel strip cleaning mechanism 4 can allow the nanocrystalline steel strip 27 to pass through. At the same time, the cleaning brush head 14 installed in the extension block 9 can clean the nanocrystalline steel strip 27. Combined with the fixed block 15 installed next to the extension block 9 and the cleaning cloth 17, the nanocrystalline steel strip 27 can be further cleaned, thereby ensuring the winding quality of the nanocrystalline steel strip 27 and improving production efficiency.

[0058] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. A nanocrystalline iron core wire harness winding machine, characterized by: It includes an operating table, with a winding mechanism and a steel strip bearing platform installed on both ends of the operating table, a steel strip cleaning mechanism and a guide roller are provided between the winding mechanism and the steel strip bearing platform, and a dustproof shell is provided outside the steel strip cleaning mechanism and the guide roller, and the dustproof shell is connected between the steel strip bearing platform and the winding mechanism; The steel belt cleaning mechanism includes an air supply port, a dustproof net is installed on the air supply port, two groups of extension blocks are installed inside the air supply port, an arc-shaped groove is provided on the extension block, a through hole is provided inside the arc-shaped groove, a rotating motor group is provided inside the extension block, a rotating shaft is installed on the rotating motor group, the rotating shaft passes through the through hole, a cleaning brush head is provided on the top of the rotating shaft, the cleaning brush head is installed inside the arc-shaped groove, two groups of upper and lower fixed blocks are provided next to the two groups of extension blocks, a movable plate is installed on the fixed block, and a cleaning cloth is installed on the movable plate.

2. The nanocrystalline iron core wire harness winding machine according to claim 1, characterized in that: A hair dryer is installed inside the operating table, and the hair dryer corresponds to the dustproof net.

3. The nanocrystalline iron core wire harness winding machine according to claim 2, characterized in that: A steel belt channel is provided between the two groups of extension blocks, and the steel belt channel and the guide roller are installed on the same plane.

4. The nanocrystalline iron core wire harness winding machine according to claim 3, characterized in that: The winding mechanism includes a winding motor, two sets of winding shafts are connected to the winding motor, a winding belt is installed on the winding shaft, a protective plate is provided on the outside of the winding belt, a steel belt inlet is provided on the protective plate, and the steel belt inlet is installed corresponding to the steel belt cleaning mechanism.

5. The nanocrystalline iron core wire harness winding machine according to claim 4, characterized in that: The steel belt carrying platform includes an installation box, a rotating disk is provided inside the installation box, and the nanocrystalline steel belt is installed on the rotating disk.

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