High-voltage wire connector

By designing the connectors of the high-voltage connector and the connection method of the transfer copper busbar, the problem of space limitation in the platformization process of the electric drive system was solved, multi-angle wiring was achieved, the cost of electronic control development was reduced, and the level of system platformization was improved.

CN223414309UActive Publication Date: 2025-10-03HEFEI JUYI POWER SYST CO LTD
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Patent Information

Application Number
CN202422602877.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-10-03
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

During the platformization process of the electric drive system, the existing high-voltage busbar connector is prone to interference between the powertrain output lines and other parts when space is limited, resulting in the inability to achieve platformization and high redevelopment costs.

Method used

A high-voltage connector is designed. The connectors with two ends not in a straight line are used to connect the cables. The busbars are connected in the junction box through a transfer copper busbar. This allows for multiple angles of cable outlet. The connector is sealed with an insulating film and a cover plate to improve its applicability.

Benefits of technology

The applicability of the connector is improved, the cost of electronic control development is reduced, and the platform level of the electronic control system is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electronic and electrical engineering accessories, and discloses a high-voltage wire connector. The high-voltage wire connector comprises a connector assembly which comprises two ends located on different straight lines, and one end of the connector assembly is used for being connected with an external cable; the other end of the connector is inserted into the junction box; and one end of the switching copper bar is inserted into the junction box and is electrically connected with the other end of the connector. According to the high-voltage wire connector provided by the utility model, the cable is connected through the connector of which the two ends are not in the same straight line, the bus is connected through the switching copper bar, and the connection of the connector of the cable and the switching copper bar of the bus in the junction box is combined, so that a multi-angle wire outlet mode is realized, and the applicability of the wire connector is improved; therefore, the electronic control development cost is reduced, and the platformization level of an electronic control system is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic and electrical engineering accessories, in particular to a high-voltage connector. Background Art

[0002] With the popularization of new energy vehicles, the platformization of electric drive systems has become a future trend. The diversity of vehicle layout and performance requirements also brings corresponding difficulties to the reliability of vehicle interfaces.

[0003] To achieve platform-based electric drive systems and accommodate diverse vehicle layouts, existing high-voltage busbar connectors are mostly 0-degree or 90-degree adapters. This wiring method conveniently accommodates the location of the battery interface and the electric drive system interface. To achieve platform-based electric drive systems and adapt to different vehicle models, the location of the high-voltage busbar outlet is crucial. Sometimes, due to limited space, if 0-degree or 90-degree outlets are not sufficient, the powertrain outlets may interfere with other components, hindering the proper platformization of the powertrain. In this case, the controller busbar outlet becomes a bottleneck, and the cost of developing a new electric drive assembly is high. Utility Model Content

[0004] The purpose of the embodiment of the present utility model is to provide a high-voltage connector, which has good applicability, can reduce the cost of electronic control development, and improve the platform level of the electronic control system.

[0005] In order to achieve the above-mentioned object, the present invention provides a high-voltage connector, comprising:

[0006] A connector, comprising two ends located on non-colinear lines, one end of the connector being used for connecting to an external cable;

[0007] a junction box, into which the other end of the connector is inserted;

[0008] A transfer copper busbar, one end of which is inserted into the junction box and electrically connected to the other end of the connector.

[0009] Optionally, the angle between the two ends of the connector is 90 degrees.

[0010] Optionally, one end of the connector inserted into the junction box and one end of the transfer copper busbar inserted into the junction box are fixedly connected using screws.

[0011] Optionally, an insulating film is provided on the transfer copper bus.

[0012] Optionally, the insulating film is plastic.

[0013] Optionally, the high-voltage connector further includes a cover plate, which is disposed above the junction box and is used to seal the junction box.

[0014] Optionally, the cover plate is provided with first mounting holes for fixing the cover plate, and the number of the first mounting holes is 3.

[0015] Optionally, the high-voltage connector further comprises a first connecting plate, which is provided on a surface of the junction box close to the component to be installed, and a second mounting hole is provided on the first connecting plate for fixing the junction box to the component to be installed.

[0016] Optionally, the high-voltage connector further comprises a second connecting plate, which is provided on a surface of the connector close to the junction box, and a third mounting hole is provided on the second connecting plate for fixing the connector to the junction box.

[0017] Through the above technical solution, the high-voltage connector provided by the utility model connects the cable through connectors whose two ends are not in a straight line, connects the busbar through the adapter copper busbar, and then combines the connection of the connector connecting the cable and the adapter copper busbar connecting the busbar in the junction box, thereby realizing the wiring method at multiple angles, improving the applicability of the connector, thereby reducing the cost of electronic control development and improving the platform level of the electronic control system.

[0018] Other features and advantages of the embodiments of the present invention will be described in detail in the subsequent detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the embodiments of the present invention and constitute a part of the specification. Together with the following detailed description, they are used to explain the embodiments of the present invention, but do not constitute a limitation of the embodiments of the present invention. In the accompanying drawings:

[0020] Figure 1 is a schematic diagram of a high-voltage connector according to one embodiment of the present invention;

[0021] Figure 2 is a side view of a high-voltage connector according to one embodiment of the present utility model;

[0022] Figure 3 It is a partial schematic diagram of a high-voltage connector according to one embodiment of the present utility model.

[0023] Description of Reference Numerals

[0024] 1. Connector 2. Junction box

[0025] 3. Transfer copper busbar 4. Insulation film

[0026] 5. Cover plate 6. First mounting hole

[0027] 7. First connecting plate 8. Second mounting hole

[0028] 9. Second connecting plate 10. Third mounting hole DETAILED DESCRIPTION

[0029] The following describes the specific implementation of the embodiment of the present invention in detail with reference to the accompanying drawings. It should be understood that the specific implementation described herein is only used to illustrate and explain the embodiment of the present invention and is not intended to limit the embodiment of the present invention.

[0030] In the embodiments of the present invention, unless otherwise specified, directional words such as "up, down, top, bottom" are usually used to describe the relative positions of components in the directions shown in the drawings or in the vertical, perpendicular or gravity directions.

[0031] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features specified as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0032] like Figure 1 The figure shows a schematic diagram of a high voltage connector according to an embodiment of the present invention. Figure 1 In the embodiment, the high-voltage connector may include a connector 1, a junction box 2, and a copper busbar 3. The connector 1 has two ends that are not aligned, one end of which is used to connect to an external cable. The other end of the connector 1 is inserted into the junction box 2, and one end of the copper busbar 3 is inserted into the junction box 2 and electrically connected to the other end of the connector 1.

[0033] In this embodiment, the angle between the two ends of the connector 1 can be any of a number of values ​​known to those skilled in the art. In a preferred embodiment of the present invention, the angle between the two ends of the connector 1 can be 90 degrees.

[0034] In order to ensure the conductive performance of the high-voltage connector, in one embodiment of the present invention, one end of the connector 1 inserted into the junction box 2 and one end of the transfer copper bus 3 inserted into the junction box 2 are fixedly connected using screws.

[0035] In order to ensure the conductive performance of the high-voltage connector while avoiding short circuits, in one embodiment of the present invention, an insulating film 4 is provided on the transfer copper bus 3. The insulating film 4 can prevent the transfer copper bus 3 from directly contacting the junction box 2, thereby avoiding short circuits when the circuit is turned on.

[0036] In this embodiment, the material of the insulating film 4 can be various materials known to those skilled in the art. In a preferred example of the present invention, the material of the insulating film 4 can be plastic.

[0037] In order to prevent foreign matter from entering the junction box 2 and then contacting the transfer copper bus 3 and the exposed part of the connector 1, thereby causing a short circuit, in one embodiment of the present invention, the high-voltage connector may further include a cover plate 5. The cover plate 5 may be disposed above the junction box 2 to seal the junction box 2.

[0038] To secure the cover plate 5, in one embodiment of the present invention, the cover plate 5 is provided with first mounting holes 6 for securing the cover plate 5. In this embodiment, the number of first mounting holes 6 can be a number known to those skilled in the art. Considering that three triangular positions on the cover plate 5 can secure the cover plate 5, in a preferred embodiment of the present invention, the number of first mounting holes 6 is three.

[0039] In order to fix the junction box 2 to a specified position, in one embodiment of the present invention, the high-voltage connector may further include a first connecting plate 7. The first connecting plate 7 may be provided on a side of the junction box 2 close to the component to be installed. The first connecting plate 7 is provided with a second mounting hole 8 for fixing the junction box 2 to the component to be installed. Figure 1 and Figure 2 shown.

[0040] In order to fix the junction box 2 and the connector 1, in one embodiment of the present invention, the high-voltage connector may further include a second connecting plate 9. The second connecting plate 9 may be provided on a side of the connector 1 close to the junction box 2. The second connecting plate 9 is provided with a third mounting hole 10 for fixing the connector 1 to the junction box 2. Figure 1 and Figure 3 shown.

[0041] Through the above technical solution, the high-voltage connector provided by the utility model connects the cable through connectors whose two ends are not in a straight line, connects the busbar through the adapter copper busbar, and then combines the connection of the connector connecting the cable and the adapter copper busbar connecting the busbar in the junction box, thereby realizing the wiring method at multiple angles, improving the applicability of the connector, thereby reducing the cost of electronic control development and improving the platform level of the electronic control system.

[0042] It should also be noted that the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, commodity, or apparatus that includes a series of elements includes not only those elements but also other elements not explicitly listed, or includes elements inherent to such process, method, commodity, or apparatus. In the absence of further limitations, an element defined by the phrase "comprises a ..." does not exclude the presence of other identical elements in the process, method, commodity, or apparatus that includes the element.

[0043] The above are merely embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should all be included within the scope of the claims of the present application.

Claims

1. A high voltage connector, characterized in that: The high voltage connector comprises: A connector, comprising two ends located on non-colinear lines, one end of the connector being used for connecting to an external cable; a junction box, into which the other end of the connector is inserted; A transfer copper busbar, one end of which is inserted into the junction box and electrically connected to the other end of the connector.

2. The high voltage connector according to claim 1, wherein: The angle between the two ends of the connector is 90 degrees.

3. The high voltage connector according to claim 1, wherein: One end of the connector inserted into the junction box and one end of the transfer copper busbar inserted into the junction box are fixedly connected using screws.

4. The high voltage connector according to claim 1, wherein: An insulating film is provided on the transfer copper bus.

5. The high voltage connector according to claim 4, characterized in that The insulating film is made of plastic.

6. The high voltage connector according to claim 1, characterized in that The high-voltage connector further includes a cover plate, which is disposed above the junction box and is used to seal the junction box.

7. The high voltage connector according to claim 6, characterized in that The cover plate is provided with first mounting holes for fixing the cover plate, and the number of the first mounting holes is 3.

8. The high voltage connector according to claim 1, wherein: The high-voltage connector further comprises a first connecting plate, which is arranged on a side of the junction box close to the component to be installed. The first connecting plate is provided with a second mounting hole for fixing the junction box on the component to be installed.

9. The high voltage connector according to claim 1, characterized in that The high-voltage connector further includes a second connecting plate, which is arranged on a side of the connector close to the junction box. A third mounting hole is provided on the second connecting plate for fixing the connector to the junction box.