Plastic package motor

Through the plastic shell design, multiple mounting feet and holes are set on the outer wall of the motor, which solves the problem of the low versatility of the mounting holes of the iron shell motor, realizes the multi-scene adaptability of the motor, improves the concentricity and appearance quality, and reduces noise and vibration.

CN223414688UActive Publication Date: 2025-10-03CHANGZHOU LEKVA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422827455.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-03
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The mounting hole installation diameters of existing iron shell motors are not very universal, and different end cover molds are required to adapt to scenarios with different installation diameters, resulting in unstable motor concentricity, noise and vibration problems.

Method used

The plastic-encapsulated shell design is adopted. By arranging multiple first and second mounting feet on the outer wall of the shell, mounting holes are respectively provided on them, and the centers of the circles are located at different circumferences, a variety of installation requirements can be met, the screw holes for fixing the shell and the end cover are eliminated, and different installation scenarios can be adapted.

Benefits of technology

It improves the concentricity consistency and appearance smoothness of the motor, avoids resonance and noise, extends the service life, and improves the noise and vibration indicators of the motor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of motors, and particularly relates to a plastic package motor. The plastic package motor comprises a plastic package shell; the plurality of first mounting pins are arranged on the outer wall of the plastic package shell in a circumferential array; each first mounting foot is provided with a first mounting hole, and the circle centers of the first mounting holes are located on the first circumference. The plurality of second mounting feet are arranged on the outer wall of the plastic package shell in a circumferential array; second mounting holes are formed in the second mounting feet, and the circle centers of the second mounting holes are located on the second circumference. The plastic package electric connector does not need to be fixed by screws and can be changed into mounting holes of customers, so that various mounting requirements of the customers can be met, that is, the plastic package electric connector can adapt to different mounting scenes by arranging the mounting holes in different circumferences.
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Description

Technical Field

[0001] The utility model belongs to the technical field of motors, and in particular relates to a plastic-sealed motor. Background Art

[0002] See also Figure 1 Existing iron-cased motors generally consist of a housing and end covers. The stator is pressed into the housing using a tool, and the end cover is then placed on the housing opening and locked with multiple fixing screws. When the housing and end cover are locked, a fixing foot protruding outward from the joint surface of the housing and the end cover is provided with a locking hole. In addition, in order to meet the installation requirements of the customer's application scenario, it is necessary to provide multiple additional mounting feet, and the mounting holes on the mounting feet are provided for installation at the work station of the application scenario. The center of each mounting hole is located on the circumference of the same installation diameter.

[0003] However, the installation diameter of the installation hole of the above-mentioned iron shell motor can only meet one application scenario. For scenarios with different installation diameters, different end cover molds are required, and the versatility is not strong. Utility Model Content

[0004] The utility model aims to provide a plastic-encapsulated motor to solve the problem that the mounting diameters of the mounting holes of the existing iron-shell motors are not universal.

[0005] The present application provides a plastic-encapsulated motor. The plastic-encapsulated motor includes:

[0006] A plastic-sealed housing having a bearing chamber at one end and an opening at the other end;

[0007] The iron core is located inside the plastic shell;

[0008] A plurality of first mounting feet are arranged in a circular array on the outer wall of the plastic-encapsulated shell; each first mounting foot is provided with a first mounting hole, and the centers of the plurality of first mounting holes are located on the first circumference;

[0009] A plurality of second mounting feet are arranged in a circumferential array on the outer wall of the plastic package shell; each second mounting foot is provided with a second mounting hole, and the centers of the plurality of second mounting holes are located on the second circumference.

[0010] In one embodiment of the present application, the first mounting foot and the second mounting foot are spaced apart.

[0011] In one embodiment of the present application, end surfaces of the first mounting foot and the second mounting foot are located on the same plane.

[0012] In one embodiment of the present application, a gasket groove is provided on the outer periphery of the end of the first mounting hole.

[0013] In one embodiment of the present application, the diameter of the first circle is 99 mm;

[0014] The diameter of the second circle is 96 mm.

[0015] In one embodiment of the present application, the thickness of the first mounting foot and the second mounting foot is 9 mm.

[0016] In one embodiment of the present application, the diameters of the first mounting hole and the second mounting hole are 5 mm.

[0017] The beneficial effects of the utility model are:

[0018] Different from the prior art, the present application provides a plastic-encapsulated motor. The plastic-encapsulated motor comprises: a plastic-encapsulated housing; a plurality of first mounting feet arranged in a circular array on the outer wall of the plastic-encapsulated housing; each first mounting foot having a first mounting hole, the center of each of the first mounting holes being located on the first circumference; and a plurality of second mounting feet arranged in a circular array on the outer wall of the plastic-encapsulated housing; each second mounting foot having a second mounting hole, the center of each of the second mounting holes being located on the second circumference. The plastic-encapsulated motor itself does not need to be fixed with screws; it can be replaced with customer mounting holes, thereby meeting various customer installation requirements. That is, by providing mounting holes located on different circumferences, it can be adapted to different installation scenarios.

[0019] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description and the drawings.

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 It is a schematic diagram of a motor in the prior art;

[0023] Figure 2 It is a cross-sectional view of the plastic-sealed motor of the present utility model;

[0024] Figure 3 It is a side view of the plastic-sealed motor of the present utility model.

[0025] In the picture:

[0026] Plastic package housing 1, bearing chamber 11, opening 12, iron core 2, first mounting foot 3, first mounting hole 31, washer groove 32, second mounting foot 4, second mounting hole 41, first circumference 100, second circumference 200. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0028] See also Figure 1 , the iron sheet structure motor can only have one installation size, and different customer needs require different end cover molds, which is not very universal; the concentricity of the motor is difficult to guarantee, which will seriously affect the motor performance, because the concentricity of the stretched end cover itself is greatly affected by the process and multi-pass mold processing, and the subsequent stator press-fitting and cover closing will cause the motor concentricity to deteriorate, and the concentricity is unstable between 0.05-0.18, and the motor consistency is poor; the appearance is difficult to control, because the end cover is prone to scratches, oil stains, and spots during the entire stretching process and production assembly process, which damage the galvanized layer or electrophoretic layer. If it is in a poor environment, it is easy to rust; the stretched end cover is close to the natural frequency of the iron core, which is prone to resonance, resulting in abnormal vibration and noise; the iron core and enameled wire of this structure are in direct contact with the air, and the iron core is prone to rust, and the enameled wire is oxidized by moisture, which can easily lead to poor inter-turn and voltage resistance, and burn-in during the power-on process of the motor.

[0029] The present application provides a plastic-encapsulated motor, which is described in detail below. It should be noted that the order in which the following embodiments are described does not limit the preferred order of the embodiments of the present application. In the following embodiments, the description of each embodiment has its own emphasis. For parts not described in detail in one embodiment, please refer to the relevant description of other embodiments.

[0030] See also Figure 2 and Figure 3In one embodiment, the plastic-encapsulated motor includes: a plastic-encapsulated shell 1, one end of which is provided with a bearing chamber 11 and the other end of which is provided with an opening 12; an iron core 2, located inside the plastic-encapsulated shell 1; a plurality of first mounting feet 3, arranged in a circular array on the outer wall of the plastic-encapsulated shell 1; and each first mounting foot 3 is provided with a first mounting hole 31, and the center of the plurality of first mounting holes 31 is located on the first circumference 100; a plurality of second mounting feet 4, arranged in a circular array on the outer wall of the plastic-encapsulated shell 1; and each second mounting foot 4 is provided with a second mounting hole 41, and the center of the plurality of second mounting holes 41 is located on the second circumference 200.

[0031] In this embodiment, by adopting a plastic-sealed shell, the screw holes for fixing the shell and the end cover are eliminated, and this position can be used as another set of mounting holes, thereby meeting various customer installation requirements, that is, by setting mounting holes on different circumferences, different installation scenarios can be adapted.

[0032] In addition, the surface of the plastic-encapsulated motor is smooth and consistent, and it will not rust when stored or used in any complex environment, which will affect the overall beauty and service life of the motor. The plastic-encapsulated material and the iron core are integrated into one, and there is no common film effect between the stator and the plastic-encapsulated body. At the same time, due to the different materials, there will be no close frequencies, and no resonance between the motor body and the customer's mounting plate, thereby fundamentally improving the motor noise.

[0033] Furthermore, the first mounting foot 3 and the second mounting foot 4 may be spaced apart.

[0034] Optionally, end surfaces of the first mounting foot 3 and the second mounting foot 4 are located on the same plane.

[0035] Optionally, a gasket groove 32 is provided on the outer periphery of the end portion of the first mounting hole 31 .

[0036] In this embodiment, in the application scenario of the first mounting hole 31 , a washer can be inserted into the washer groove 32 .

[0037] Optionally, the diameter of the first circle 100 is 99 mm; the diameter of the second circle 200 is 96 mm.

[0038] Optionally, the thickness of the first mounting foot 3 and the second mounting foot 4 is 9 mm.

[0039] Optionally, the diameter of the first mounting hole 31 and the second mounting hole 41 is 5 mm.

[0040] In one embodiment, referring to the table below, the BMC shell of the plastic-encapsulated motor is injection-molded together with the iron core and the bearing chamber. The concentricity is ensured by the mold core and can be controlled within 0.05 with good consistency.

[0041]

[0042] In one embodiment, the plastic-encapsulated motor avoids direct contact between metal components and the possibility of resonance, and all major installation dimensions are guaranteed by the mold, thereby improving product precision and fundamentally improving the important noise and vibration indicators of the motor, as shown in the table below.

[0043]

[0044] It should be noted that the various devices selected in this application (components whose specific structures are not specified) are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods.

[0045] In the description of the embodiments of the present invention, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0046] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0047] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A plastic-encapsulated motor, characterized in that: include: A plastic-sealed housing (1) is provided with a bearing chamber (11) at one end and an opening (12) at the other end; An iron core (2) is located inside the plastic-encapsulated housing (1); A plurality of first mounting feet (3) are arranged in a circular array on the outer wall of the plastic-encapsulated housing (1); each first mounting foot (3) is provided with a first mounting hole (31), and the centers of the plurality of first mounting holes (31) are located on the first circumference (100); A plurality of second mounting feet (4) are arranged in a circular array on the outer wall of the plastic-encapsulated housing (1); each second mounting foot (4) is provided with a second mounting hole (41), and the centers of the plurality of second mounting holes (41) are located on the second circumference (200).

2. The plastic-encapsulated motor according to claim 1, characterized in that: The first mounting foot (3) and the second mounting foot (4) are arranged at intervals.

3. The plastic-encapsulated motor according to claim 1, characterized in that: The end surfaces of the first mounting foot (3) and the second mounting foot (4) are located on the same plane.

4. The plastic-encapsulated motor according to claim 1, characterized in that: A washer groove (32) is provided on the outer periphery of the end portion of the first mounting hole (31).

5. The plastic-encapsulated motor according to claim 1, characterized in that: The diameter of the first circle (100) is 99 mm; The diameter of the second circle (200) is 96 mm.

6. The plastic-encapsulated motor according to claim 1, characterized in that: The thickness of the first mounting foot (3) and the second mounting foot (4) is 9 mm.

7. The plastic-encapsulated motor according to claim 1, characterized in that: The diameters of the first mounting hole (31) and the second mounting hole (41) are 5 mm.