Rapid winding machine special for high-voltage and low-voltage motors

The design of the quick-connect synchronization mechanism and the external support retraction mechanism simplifies the wire die fixing and disassembly process of the high and low voltage motor winding machine, solves the problem of complex maintenance of traditional winding machines, and improves production efficiency.

CN223414755UActive Publication Date: 2025-10-03HEDIAN MACHINERY EQUIPMENT HEBEI CO LTD
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Patent Information

Application Number
CN202422850508.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-03
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Traditional high and low voltage motor winding machines are cumbersome in the process of wire mold fixing and disassembly, which increases maintenance costs and time and cannot meet the needs of efficient production.

Method used

It adopts a quick-connect synchronization mechanism and an external support and retraction mechanism. The quick-connect synchronization mechanism can quickly fix the wire mold, and the external support and retraction mechanism can adjust the wire mold spacing, simplifying the installation and disassembly process of the wire mold.

Benefits of technology

It realizes the rapid installation and disassembly of wire molds, reduces maintenance costs and time, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of winding machines, and discloses a special rapid winding machine for high and low voltage motors, which comprises a connecting frame, the top of the connecting frame is fixedly connected with a control platform, the inside of the connecting frame is fixedly connected with a driving motor, and the output end of the driving motor is provided with an outer support contraction mechanism. A quick-connection synchronizing mechanism is arranged in the outer supporting and retracting mechanism, a wire module is arranged outside the quick-connection synchronizing mechanism, through the arranged quick-connection synchronizing mechanism, when the wire module is installed, the wire module is connected to a wire module fixing rod in a sleeving mode, a pull rod is manually pulled leftwards, a clamping block of the pull rod is moved out of the wire module fixing rod, and then the wire module is installed. According to the wire module fixing device, the clamping blocks are clamped into the corresponding grooves in the wire modules, so that the two wire modules can be synchronously fixed, when the wire modules need to be maintained or replaced, disassembly and reinstallation become a rapid and simple process, and the overall maintenance cost and time of the device are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to a special fast winding machine for high and low voltage motors. Background Art

[0002] High and low voltage motors are an important part of the motor manufacturing industry. The quality and efficiency of the winding process in their manufacturing process directly affect the performance and production cost of the motor. Traditional winding methods have problems such as low work efficiency, low precision, and long time consumption. They cannot meet the modern motor manufacturing industry's demand for high-quality and high-efficiency production. Therefore, the development of special fast winding machines for high and low voltage motors has become the key to solving these problems.

[0003] According to a patent website describing a high- and low-voltage motor-specific fast winding machine (authorization announcement CN 211056383U), "A high- and low-voltage motor-specific fast winding machine includes a bracket, a winding device, and a rotating mechanism; the winding device includes a first wire die, a second wire die, and an adjustment mechanism; the adjustment mechanism includes a slide rail bracket, on which two sliders are slidably engaged; the adjustment mechanism also includes a forward and reverse screw rod, each end of which is screwed together with two transmission blocks, the transmission blocks being fixedly connected to the sliders; and a demolding motor is mounted on the slide rail bracket."

[0004] In view of the above description, the applicant believes that the following problems exist:

[0005] During use of the utility model, the device installs the first wire mold and the second wire mold on the fixed template bracket respectively through fixing bolts, thereby completing the fixation of its wire molds. However, in actual use, the device needs to fix the first wire mold and the second wire mold through multiple fixing bolts, making its later disassembly process complicated and time-consuming. When maintenance or replacement of the wire mold is required, removing the bolts and reinstalling it becomes a tedious process, thereby increasing the overall maintenance cost and time of the device. Therefore, it is necessary to improve a special fast winding machine for high and low voltage motors. Utility Model Content

[0006] The purpose of the utility model is to provide a special fast winding machine for high and low voltage motors to solve the problems raised in the above background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions: a fast winding machine for high and low voltage motors, comprising a connecting frame, a control platform fixedly connected to the top of the connecting frame, a drive motor fixedly connected to the inside of the connecting frame, an external support and retraction mechanism provided at the output end of the drive motor, a quick-connect synchronization mechanism provided inside the external support and retraction mechanism, and a wired module provided outside the quick-connect synchronization mechanism;

[0008] The quick-connect synchronization mechanism includes a quick-connect assembly and a synchronization assembly, and the synchronization assembly is arranged on the front side of the quick-connect assembly;

[0009] The external support and contraction mechanism includes a rotating frame, which is fixedly connected to the output end of the driving motor. The bottom of the rotating frame is fixedly connected to motor 2, and the output end of motor 2 is fixedly connected to a bidirectional screw. The top and the inner side of the bottom of the rotating frame are fixedly connected to a sliding column, and the external thread of the bidirectional screw is connected to a movable frame to facilitate adjustment of the distance between the two line modules.

[0010] Preferably, holes are provided at positions corresponding to the sliding column and the moving frame is slidably connected to the outside of the sliding column to facilitate limiting the upward and downward movement of the moving frame.

[0011] Preferably, the quick-connect assembly includes a fixed block, which is slidably connected to the inside of the moving frame, a pull plate is fixedly connected to the bottom of the fixed block, a spring 1 is fixedly connected between the fixed block and the moving frame, a card frame is inserted into the inside of the moving frame, a top rod is fixedly connected to the outside of the card frame, a wire mold fixing rod is fixedly connected to the left side of the moving frame, a card block is slidably connected to the inside of the wire mold fixing rod, a connecting plate is fixedly connected to the left side of the card block, and a spring 2 is fixedly connected to the connecting plate and the wire mold fixing rod, so as to facilitate quick fixing of the moving position of the connecting card block.

[0012] Preferably, the push rod is slidably connected to the inside of the wire mold fixing rod, and the outer inclined surface of the clamping block fits with the outer inclined surface of the push rod, so as to facilitate the synchronous movement of the clamping block.

[0013] Preferably, a through slot is provided at the bottom of the card frame, and the size of the fixing block is consistent with the slot, and slots are provided at corresponding positions of the line module and the card block, and the card block is inserted into the slot, so as to quickly fix the line module and the line module fixing rod.

[0014] Preferably, the synchronization component includes a connecting frame, which is fixedly connected to the top of the moving frame. A sliding rod is slidably connected inside the moving frame, a pull rod is fixedly connected outside the sliding rod, and a slider is slidably connected to the bottom of the pull rod to facilitate synchronous pulling of the card frame to move.

[0015] Preferably, the slider is fixedly connected to the front side of the card frame, and grooves are provided at positions corresponding to the connection frame and the slide rod, and the slide rod is slidably connected in the groove, so that it can synchronously drive the push rod to move.

[0016] Compared with the prior art, the present invention provides a fast winding machine for high and low voltage motors, which has the following beneficial effects:

[0017] 1. This fast winding machine for high and low voltage motors uses a quick-connect synchronization mechanism. When installing the line module, the line module is sleeved on the line module fixing rod, and the pull rod is manually pulled to the left to move the clamping block out of the outside of the line module fixing rod, so that the clamping block is inserted into the corresponding groove inside the line module, thereby enabling the two sets of line modules to be fixed synchronously. When the line module needs to be maintained or replaced, disassembly and reinstallation becomes a quick and simple process, thereby reducing the overall maintenance cost and time of the device.

[0018] 2. This high and low voltage motor-specific fast winding machine starts motor 2 through the external support and retraction mechanism. Motor 2 drives the bidirectional screw to rotate, and the bidirectional screw drives the moving frame to move inward or outward relative to each other during the rotation process, thereby synchronously driving the wire module to move relative to each other, making it convenient for the later collection and separation of the winding wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0020] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the appearance and structure of the quick-connect synchronization mechanism of the utility model;

[0022] Figure 3 This is a schematic diagram of the expanded structure of the quick-connect assembly of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the synchronization component of the utility model;

[0024] Figure 5 This is a schematic diagram of the appearance and structure of the quick-connect synchronization mechanism of the utility model.

[0025] In the figure: 1. Connecting frame; 2. Control platform; 3. Drive motor; 4. External support and retraction mechanism; 5. Quick-connect synchronization mechanism; 6. Line module; 51. Quick-connect assembly; 52. Synchronization assembly; 511. Fixed block; 512. Spring 1; 513. Pull plate; 514. Card frame; 515. Push rod; 516. Card block; 517. Connecting plate; 518. Spring 2; 519. Line mold fixing rod; 521. Connecting frame; 522. Slide rod; 523. Pull rod; 524. Slider; 41. Rotating frame; 42. Motor 2; 43. Bidirectional screw; 44. Sliding column; 45. Moving frame. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0028] Example 1:

[0029] See also Figure 1-5 The utility model provides a technical solution: a fast winding machine for high and low voltage motors, comprising a connecting frame 1, a control platform 2 is fixedly connected to the top of the connecting frame 1, a driving motor 3 is fixedly connected inside the connecting frame 1, an external support and retraction mechanism 4 is provided at the output end of the driving motor 3, a quick-connect synchronization mechanism 5 is provided inside the external support and retraction mechanism 4, and a wired module 6 is provided outside the quick-connect synchronization mechanism 5;

[0030] The quick-connect synchronization mechanism 5 includes a quick-connect assembly 51 and a synchronization assembly 52 , wherein the synchronization assembly 52 is arranged on the front side of the quick-connect assembly 51 ;

[0031] The external support and retraction mechanism 4 includes a rotating frame 41, which is fixedly connected to the output end of the driving motor 3. The bottom of the rotating frame 41 is fixedly connected to the motor 2 42, and the output end of the motor 2 42 is fixedly connected to the bidirectional screw 43. The top and the bottom inner side of the rotating frame 41 are fixedly connected to the sliding column 44, and the external thread of the bidirectional screw 43 is connected to the movable frame 45, which is convenient for adjusting the distance between the two line modules 6.

[0032] Furthermore, the quick-connect assembly 51 includes a fixed block 511, which is slidably connected to the inside of the moving frame 45, a pull plate 513 is fixedly connected to the bottom of the fixed block 511, a spring 1 512 is fixedly connected between the fixed block 511 and the moving frame 45, a card frame 514 is inserted into the inside of the moving frame 45, a top rod 515 is fixedly connected to the outside of the card frame 514, a wire mold fixing rod 519 is fixedly connected to the left side of the moving frame 45, a card block 516 is slidably connected to the inside of the wire mold fixing rod 519, a connecting plate 517 is fixedly connected to the left side of the card block 516, and a spring 2 518 is fixedly connected to the connecting plate 517 and the wire mold fixing rod 519, so as to facilitate the quick fixing of the moving position of the connecting card block 516.

[0033] Furthermore, the push rod 515 is slidably connected to the inside of the wire mold fixing rod 519, and the outer inclined surface of the clamping block 516 is in contact with the outer inclined surface of the push rod 515, so as to facilitate the synchronous movement of the clamping block 516.

[0034] Furthermore, a through slot is provided at the bottom of the card frame 514, and the size of the fixing block 511 is consistent with the slot, and slots are provided at the corresponding positions of the wire module 6 and the card block 516, and the card block 516 is inserted into the slot, so as to quickly fix the wire module 6 and the wire mold fixing rod 519.

[0035] Furthermore, the synchronization component 52 includes a connecting frame 521, which is fixedly connected to the top of the moving frame 45. The moving frame 45 is slidably connected to a slide rod 522 inside, and the slide rod 522 is fixedly connected to a pull rod 523 outside. The bottom of the pull rod 523 is slidably connected to a slider 524, which facilitates the synchronous pulling of the card frame 514 to move.

[0036] Furthermore, the slider 524 is fixedly connected to the front of the card frame 514, and grooves are provided at corresponding positions of the connecting frame 521 and the slide rod 522, and the slide rod 522 is slidably connected in the groove, so that it can synchronously drive the push rod 515 to move.

[0037] Example 2:

[0038] See also Figure 5 , and combined with Example 1, it is further obtained that the external support and contraction mechanism 4 includes a rotating frame 41, the rotating frame 41 is fixedly connected to the output end of the driving motor 3, the bottom of the rotating frame 41 is fixedly connected to the motor 2 42, the output end of the motor 2 42 is fixedly connected to the bidirectional screw 43, the top and bottom inner sides of the rotating frame 41 are fixedly connected to the sliding column 44, and the external thread of the bidirectional screw 43 is connected to the moving frame 45, which is convenient for adjusting the distance between the two line modules 6.

[0039] Furthermore, holes are opened at positions corresponding to the sliding column 44 and the moving frame 45 is slidably connected to the outside of the sliding column 44 to facilitate limiting the upward and downward movement of the moving frame 45 .

[0040] In actual operation, when the device is used, first, through the quick-connect synchronization mechanism 5, when the online module 6 is installed, the online module 6 is sleeved on the online module fixing rod 519, and the pull rod 523 is manually pulled to the left, and the pull rod 523 drives the slide bar 522 to move, so that it drives the slider 524 to move to the left, and then the slider 524 drives the card frame 514 to move to the left, and in the process of the card frame 514 moving to the left, the inclined surface of the fixing block 511 contacts the card frame 514, thereby pushing the fixing block 511 to move downward, and when the card frame 514 moves to the specified position, under the elastic force of the spring 1 512, the fixing block 511 is stuck in the corresponding groove of the card frame 514, and the card frame 514 is moved to the specified position. When the card frame 514 is fixed and the push rod 515 is synchronously driven to move to the left after the card frame 514 is fixed, the push rod 515 pushes the card block 516 to move downward during the movement to the left, so that the card block 516 moves out of the outside of the wire mold fixing rod 519, so that the card block 516 is stuck in the corresponding groove inside the wire module 6, so that it can synchronously complete the fixation between the two groups of wire modules 6, and then start the motor 2 42 through the external support and retraction mechanism 4, and the motor 2 42 drives the bidirectional screw 43 to rotate, and then the bidirectional screw 43 drives the moving frame 45 to move inward or outward relative to each other during the rotation, so that the wire module 6 can be synchronously driven to move relative to each other.

[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A fast winding machine for high and low voltage motors, comprising a connecting frame (1), characterized in that: The top of the connecting frame (1) is fixedly connected to a control platform (2), the interior of the connecting frame (1) is fixedly connected to a drive motor (3), an output end of the drive motor (3) is provided with an external support and retraction mechanism (4), a quick-connect synchronization mechanism (5) is provided inside the external support and retraction mechanism (4), and a wired module (6) is provided outside the quick-connect synchronization mechanism (5); The quick-connect synchronization mechanism (5) comprises a quick-connect assembly (51) and a synchronization assembly (52), wherein the synchronization assembly (52) is arranged on the front side of the quick-connect assembly (51); The external support and retraction mechanism (4) comprises a rotating frame (41), the rotating frame (41) is fixedly connected to the output end of the driving motor (3), the bottom of the rotating frame (41) is fixedly connected to the second motor (42), the output end of the second motor (42) is fixedly connected to a bidirectional screw (43), the top and the inner side of the bottom of the rotating frame (41) are fixedly connected to a sliding column (44), and the outer side of the bidirectional screw (43) is threadedly connected to a moving frame (45).

2. A fast winding machine for high and low voltage motors according to claim 1, characterized in that: The movable frame (45) and the sliding column (44) are provided with holes at positions corresponding to each other, and the movable frame (45) is slidably connected to the outside of the sliding column (44).

3. The high- and low-voltage motor-specific fast winding machine according to claim 1, characterized in that: The quick-connect assembly (51) includes a fixed block (511), the fixed block (511) is slidably connected to the inside of the moving frame (45), a pull plate (513) is fixedly connected to the bottom of the fixed block (511), a spring 1 (512) is fixedly connected between the fixed block (511) and the moving frame (45), a card frame (514) is inserted into the inside of the moving frame (45), a top rod (515) is fixedly connected to the outside of the card frame (514), a wire mold fixing rod (519) is fixedly connected to the left side of the moving frame (45), a card block (516) is slidably connected to the inside of the wire mold fixing rod (519), a connecting plate (517) is fixedly connected to the left side of the card block (516), and a connecting plate (517) is fixedly connected to the connecting plate (517) and the wire mold fixing rod (519) by a spring 2 (518).

4. A fast winding machine for high and low voltage motors according to claim 3, characterized in that: The push rod (515) is slidably connected to the inside of the line mold fixing rod (519), and the outer inclined surface of the clamping block (516) is in contact with the outer inclined surface of the push rod (515).

5. The high- and low-voltage motor-specific fast winding machine according to claim 3, characterized in that: A through slot is provided at the bottom of the card frame (514), and the size of the fixing block (511) is consistent with the slot. A slot is provided at a position corresponding to the line module (6) and the card block (516), and the card block (516) is inserted into the slot.

6. A fast winding machine for high and low voltage motors according to claim 3, characterized in that: The synchronization component (52) includes a connection frame (521), the connection frame (521) is fixedly connected to the top of the moving frame (45), the moving frame (45) is internally slidably connected to a slide rod (522), the slide rod (522) is externally fixedly connected to a pull rod (523), and the bottom of the pull rod (523) is slidably connected to a slider (524).

7. A fast winding machine for high and low voltage motors according to claim 6, characterized in that: The slider (524) is fixedly connected to the front of the card frame (514), and a groove is provided at the corresponding position of the connection frame (521) and the slide rod (522), and the slide rod (522) is slidably connected in the groove.

Citation Information

Patent Citations

  • Special quick winding machine for high-low voltage motor

    CN211056383U