Anti-disproportionation adsorber for complex mixed gas

Through the intelligent management of the integrated humidity detection and heating system and color recognition probe, the problems of excessive humidity and reduced activity of the activated carbon plates are solved, impurity removal, water evaporation and activity recovery are achieved, and the processing efficiency of the anti-disproportionation adsorber and the intelligence level of the equipment are improved.

CN223416995UActive Publication Date: 2025-10-10HONG HU SHI YUAN CHUN SHI HUA SHE BEI ZHI ZAO YOU XIAN GONG SI
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Patent Information

Application Number
CN202422825354.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-10
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing deproportionation adsorbers may damage subsequent equipment when processing mixed gases with excessive humidity, and the reduced adsorption capacity of activated carbon plates leads to decreased processing efficiency. Traditional replacement methods increase costs and waste resources.

Method used

An integrated humidity detector and heating system are used to adjust the humidity in real time, and a color recognition probe is used to monitor the status of the activated carbon plate, automatically heating it to restore its activity. Intelligent management is achieved by combining signal processing and transmission technology.

Benefits of technology

Effectively remove impurities and moisture, extend the life of activated carbon plates, ensure efficient operation of equipment, and improve processing efficiency and intelligence level.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-disproportionation adsorber for complex mixed gas, which relates to the technical field of adsorbers and comprises a machine body, a gas inlet pipe is welded at one end of the machine body, a gas inlet end is sleeved at the end part of the gas inlet pipe, a filter plate sheet is clamped on the front surface of the gas inlet end, filter holes are formed in the front surface of the filter plate sheet, and an inner cavity is formed in the middle of the gas inlet pipe. Impurities in mixed gas are effectively filtered out through a filter plate sheet at the gas inlet end, the impurities are prevented from entering and affecting the subsequent treatment effect, the humidity of the mixed gas can be detected in real time through a humidity detector and a heating system integrated in the gas inlet pipe, and when the humidity exceeds a preset threshold value, the humidity of the mixed gas can be detected in real time. The heating wire is automatically started for heating, so that redundant water is evaporated, the subsequent treatment process is ensured not to be influenced by the water, and the overall treatment efficiency and effect are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of adsorbers, in particular to an anti-disproportionation adsorber for complex mixed gases. Background Art

[0002] Deproportionation adsorbers are designed to efficiently process multiple components in a gas mixture, specifically to remove or separate specific components through deproportionation. While specific design details may vary by manufacturer and application scenario, the core of the device generally relies on activated carbon for adsorption, which can selectively adsorb certain components in the gas mixture. Deproportionation may be achieved in this area through specific catalysts or reaction conditions.

[0003] The following problems may exist during the use of the deproportionation adsorber in the prior art: 1. If the mixed gas with too high humidity is not effectively treated before entering the treatment system, it may cause damage to subsequent equipment or affect the treatment effect; 2. The adsorption capacity of the activated carbon plate will gradually decrease during use, thereby affecting the overall treatment efficiency. The traditional treatment method may be to replace the activated carbon plate regularly, which not only increases the operating cost, but also may cause waste of resources. Therefore, a deproportionation adsorber for complex mixed gases is needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an anti-disproportionation adsorber for complex mixed gases.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: an anti-disproportionation adsorber for complex mixed gases, comprising a fuselage, an air intake pipe welded to one end of the fuselage, an air intake end sleeved on the end of the air intake pipe, a filter plate clamped on the front of the air intake end, filter holes provided on the front of the filter plate, an inner cavity provided in the middle of the air intake pipe, and an air outlet end provided at the other end of the fuselage.

[0006] Preferably, a heating wire is installed inside the inner cavity, the bottom end of the heating wire is electrically connected to a heating adjustment component, and one side of the heating adjustment component is electrically connected to a humidity detector.

[0007] Preferably, an isolation plate is clamped inside the air intake pipe, and a perforation is provided on the front side of the isolation plate. The isolation plate inside the air intake pipe has three layers, and a rectangular array of holes is provided on the front side of the isolation plate.

[0008] Preferably, a card frame is clamped on the side of the fuselage, an activated carbon plate is clamped inside the card frame, and a square opening is opened on the front of the activated carbon plate.

[0009] Preferably, three groups of card frames are clamped in the fuselage.

[0010] Preferably, a heating controller is mounted on the top of the card frame, and a signal receiver is electrically connected to the front face of the heating controller.

[0011] Preferably, a signal transmitter is electrically connected to one side of the processor, and a color recognition probe is electrically connected to the top of the processor.

[0012] Beneficial effects

[0013] In the utility model, the filter plate piece of the air inlet end effectively filters the impurities in the mixed gas, prevents these impurities from entering and affecting the subsequent processing effect, the humidity detector and the heating system integrated in the air inlet pipe can detect the humidity of the mixed gas in real time, and when the humidity exceeds the preset threshold value, the heating wire is automatically started to heat, thereby evaporating the excess moisture, ensuring that the subsequent processing process is not affected by moisture, and improving the overall processing efficiency and effect.

[0014] In the utility model, the color recognition probe monitors the color change of the activated carbon plate in real time, and once the color is found to be white, the heating controller is triggered to heat the activated carbon plate to restore its activity. This intelligent management method not only prolongs the service life of the activated carbon plate, but also ensures the continuous and efficient operation of the equipment. The whole system integrates advanced signal processing and transmission technology, can quickly respond and adjust the working state, and improves the intelligent level and automation degree of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the overall structure diagram of the utility model;

[0016] Figure 2 It is the internal structure diagram of the fuselage of the utility model

[0017] Figure 3 It is the internal structure diagram of the air inlet pipe of the utility model;

[0018] Figure 4 It is the schematic diagram of the heating wire of the utility model;

[0019] Figure 5 It is the structure schematic diagram of the isolation plate of the utility model;

[0020] Figure 6 It is the installation structure diagram of the activated carbon plate of the utility model.

[0021] Legend:

[0022] 1. Body; 2. Air inlet; 3. Air inlet pipe; 4. Filter plate; 5. Air outlet; 6. Heating controller; 7. Card frame; 8. Activated carbon plate; 9. Processor; 10. Color recognition probe; 11. Signal transmitter; 12. Signal receiver; 13. Inner cavity; 14. Heating wire; 15. Isolation plate; 16. Perforation; 17. Heating adjustment component; 18. Humidity detector. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments and drawings. However, the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the implementation manner, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.

[0024] The specific embodiments of the present utility model are described below with reference to the accompanying drawings. Specific embodiment one:

[0026] Reference Figure 1-6 A deproportionation adsorber for complex mixed gases includes a body 1, an air inlet pipe 3 is welded to one end of the body 1, an air inlet end 2 is sleeved on the end of the air inlet pipe 3, a filter plate 4 is clamped on the front of the air inlet end 2, a filter hole is provided on the front of the filter plate 4, an inner cavity 13 is provided in the middle of the air inlet pipe 3, and an air outlet end 5 is provided at the other end of the body 1.

[0027] In this device, mixed gas enters from the gas inlet end 2 and exits from the gas outlet end 5. When the mixed gas passes through the gas inlet end 2, impurities contained in the gas will be filtered out by the filter plate 4 on the surface.

[0028] A heating wire 14 is installed inside the inner cavity 13, and the bottom end of the heating wire 14 is electrically connected to a heating adjustment component 17, and one side of the heating adjustment component 17 is electrically connected to a humidity detector 18. An isolation plate 15 is clamped inside the air intake pipe 3, and a perforation 16 is provided on the front of the isolation plate 15. The isolation plate 15 in the air intake pipe 3 has three layers, and the front of the isolation plate 15 has holes in a rectangular array.

[0029] Then the mixed gas enters the intake pipe 3. The humidity detector 18 in the intake pipe 3 will detect the humidity of the mixed gas passing through in real time. When it is detected that the humidity exceeds the threshold, it will transmit a signal to the heating adjustment component 17 on one side through the transmission line. The heating adjustment component 17 is the controller of the heating wire 14. The heating adjustment component 17 has a built-in receiving unit and will receive the signal through the transmission line. After receiving the signal, the heating adjustment component 17 will heat the heating wire 14. The inner cavity 13 is a heat-conducting material. When heating, the heating wire 14 will transfer heat to the isolation plate 15 through the inner cavity 13. The isolation plate 15 will be indirectly heated. When the mixed gas passes through the isolation plate 15 and the inside of the intake pipe 3, it will be evaporated to prevent a large amount of moisture from entering. Specific embodiment two:

[0031] Reference Figure 1-6 A card frame 7 is clamped on the side of the fuselage 1, and an activated carbon plate 8 is clamped inside the card frame 7. A square opening is opened on the front of the activated carbon plate 8. There are three groups of card frames 7 clamped in the fuselage 1, and the card frames 7 are staggered. The activated carbon plate 8 is clamped in the card frame 7 and installed in the fuselage 1 through the card frame 7. A heating wire is installed in the card frame 7, and the heating wire is electrically connected to the heating controller 6 on the top of the card frame 7.

[0032] A heating controller 6 is installed on the top of the card frame 7 , and a signal receiver 12 is electrically connected to the front of the heating controller 6 . A shared processor 9 is installed on the bottom of one side of the body 1 .

[0033] One side of the processor 9 is electrically connected to a signal transmitter 11 , and the top of the processor 9 is electrically connected to a color recognition probe 10 .

[0034] The color recognition probe 10 here is directly purchased from a color sensor on the market. It can compare the color of an object with the reference color taught before to detect the color sensor. The color recognition probe 10 detects the surface of the activated carbon board 8 in real time. When it detects that the surface of the activated carbon board 8 has changed color, for example, it has turned white, it means that the activity of the activated carbon board 8 is decreasing. At this time, it needs to be heated to restore its activity. After the color recognition probe 10 detects that the surface of the activated carbon board 8 has changed color, it will transmit a signal to the processor 9 connected to the bottom. The processor 9 is the control end of the color recognition probe 10. After receiving the feedback from the color recognition probe 10, it will transmit an electrical signal to the heating controller 6 through the signal transmitter 11. After receiving the signal, the heating controller 6 starts to control the heating wire in the card frame 7 to heat it. It should be noted that a transmission chip is installed in the signal transmitter 11, and through the transmission chip, the heating controller 6 receives the signal through the signal receiver 12.

[0035] In summary:

[0036] 1. In this device, the mixed gas enters from the air inlet end 2 and exits from the air outlet end 5. When the mixed gas passes through the air inlet end 2, the impurities contained in the gas will be filtered out by the filter plate 4 on the surface, which can prevent the impurities from entering and sticking to the activated carbon plate 8. The mixed gas enters the air inlet pipe 3. The humidity detector 18 in the air inlet pipe 3 will detect the humidity of the mixed gas passing through in real time. When the humidity is detected to exceed the threshold, a signal will be transmitted to the heating adjustment component 17 on one side through the transmission line. The heating adjustment component 17 is the controller of the heating wire 14. The heating adjustment component 17 has a built-in receiving unit and will receive the signal through the transmission line. After receiving the signal, the heating adjustment component 17 will heat the heating wire 14. The inner cavity 13 is a heat-conducting material. When heating, the heating wire 14 will transfer heat through the inner cavity 13 to the isolation plate 15. The isolation plate 15 will be indirectly heated. When the mixed gas passes through the isolation plate 15 and the inside of the air inlet pipe 3, it will be evaporated to prevent a large amount of moisture from entering.

[0037] 2. The color recognition probe 10 directly purchases color sensors on the market. It can detect the color of an object by comparing it with the reference color that has been taught before. The color recognition probe 10 detects the surface of the activated carbon board 8 in real time. When it detects that the surface of the activated carbon board 8 has changed color, for example, it has turned white, it means that the activity of the activated carbon board 8 is decreasing. At this time, it needs to be heated to restore its activity. After the color recognition probe 10 detects that the surface of the activated carbon board 8 has changed color, it will transmit a signal to the processor 9 connected at the bottom. The processor 9 is the control end of the color recognition probe 10. After receiving the feedback from the color recognition probe 10, it will transmit an electrical signal to the heating controller 6 through the signal transmitter 11. After receiving the signal, the heating controller 6 starts to control the heating wire in the card frame 7 to heat it. It should be noted that a transmission chip is installed in the signal transmitter 11, and through the transmission chip, the heating controller 6 receives the signal through the signal receiver 12.

[0038] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0039] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A deproportionation adsorber for complex mixed gases, comprising a body (1), characterized in that: An air inlet pipe (3) is welded to one end of the fuselage (1), an air inlet end (2) is sleeved on the end of the air inlet pipe (3), a filter plate (4) is clamped on the front of the air inlet end (2), a filter hole is provided on the front of the filter plate (4), an inner cavity (13) is provided in the middle of the air inlet pipe (3), an isolation plate (15) is clamped inside the air inlet pipe (3), a perforation (16) is provided on the front of the isolation plate (15), an air outlet end (5) is provided at the other end of the fuselage (1), a heating wire (14) is installed inside the inner cavity (13), the bottom end of the heating wire (14) is electrically connected to a heating adjustment component (17), and one side of the heating adjustment component (17) is electrically connected to a humidity detector (18).

2. The anti-disproportionation adsorber for complex mixed gases according to claim 1, characterized in that: The isolation plate (15) in the air inlet pipe (3) has three layers in total, and the front surface of the isolation plate (15) has a rectangular array of holes.

3. The anti-disproportionation adsorber for complex mixed gases according to claim 1, characterized in that: A card frame (7) is clamped on the side of the body (1), an activated carbon plate (8) is clamped inside the card frame (7), and a square opening is provided on the front of the activated carbon plate (8).

4. The anti-disproportionation adsorber for complex mixed gases according to claim 3, characterized in that: Three groups of card frames (7) are clamped in the body (1), and the card frames (7) are distributed in a staggered manner.

5. The anti-disproportionation adsorber for complex mixed gases according to claim 4, characterized in that: A heating controller (6) is installed on the top of the card frame (7), a signal receiver (12) is electrically connected to the front of the heating controller (6), and a shared processor (9) is installed on the bottom of one side of the fuselage (1).

6. The anti-disproportionation adsorber for complex mixed gases according to claim 5, characterized in that: One side of the processor (9) is electrically connected to a signal transmitter (11), and the top of the processor (9) is electrically connected to a color recognition probe (10).