Asphalt powder mixing device
By designing a bidirectional rotating stirring mechanism, the problem of agglomeration in the asphalt powder mixing process is solved, and uniform mixing and efficient stirring of materials are achieved.
Patent Information
- Application Number
- CN202422665647.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-01
AI Technical Summary
During the mixing process of asphalt powder, adding mineral oil or liquid additives will easily cause agglomeration, affecting the uniformity of the mixture.
An asphalt powder mixing device was designed, which adopted a bidirectional rotating stirring mechanism, including a first stirring assembly and a second stirring assembly. The stirring plates were staggered and provided with friction strips. The stirring plates were driven by a power assembly to rotate in opposite directions, providing rubbing force to disperse the agglomerated materials.
It effectively avoids asphalt powder agglomeration and ensures the uniformity and efficiency of the mixture.
Smart Images

Figure CN223417105U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of asphalt powder processing, in particular to an asphalt powder mixing device. Background Art
[0002] Asphalt powder refers to a material primarily composed of asphalt, ground into a powder. It is composed primarily of asphaltene, resin, and mineral oil, which give it unique physical and chemical properties, such as viscosity and elasticity. Asphalt powder appears as a black or brownish-black powder with excellent adhesion, enabling it to effectively bond and fix other materials in construction. With the development of the petroleum industry, a growing understanding of oil exploration, drilling, gathering, transportation, and water injection processes has led to a growing role for mud materials in oil exploration and development, and their use is also increasing. Currently, the main anti-collapse agents used in high-temperature, deep-well drilling in the domestic market are sulfonated asphalt powder and asphalt paste. However, sulfonated asphalt powder has drawbacks, including severe foaming in drilling fluids, which impacts drilling operations; low ability to reduce high-temperature, high-pressure fluid loss in mud, resulting in limited wall protection and anti-collapse effectiveness; and insufficient coagulation inhibition and dispersion of drill cuttings. Therefore, there is an urgent need to develop a high-density non-tackifying cationic asphalt powder for drilling fluid that is resistant to high temperatures and suitable for various mud systems. During the processing of this asphalt powder, a mixing device is required to mix asphaltene and resin.
[0003] After searching, the Chinese patent publication number CN220179803U is disclosed, which discloses a rubber powder mixing device for rubber asphalt production. By setting up a mixing mechanism, rubber powder particles are placed in an aggregate box, and the spiral blade can be driven to rotate by the first motor to send the rubber powder particles in the aggregate box to the surface of the bulk material disk. While the second motor drives the stirring rod to rotate, the fifth gear can be driven to rotate through the sixth gear, driving the third rotating shaft to rotate, and then the third gear is driven to rotate through the fourth gear, driving the second rotating shaft to rotate, and then the first gear is driven to rotate by the second gear, so that the first rotating shaft drives the bulk material disk to rotate, and the rubber powder particles are evenly dispersed in the inner cavity of the mixing tank, which facilitates mixing and improves mixing efficiency.
[0004] Since mineral oil or other liquid additives need to be added during the mixing process, the asphalt powder may clump during the mixing process, affecting the uniformity of the mixture. Utility Model Content
[0005] The purpose of the present utility model is to provide an asphalt powder mixing device in order to solve the above problems.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0007] An asphalt powder mixing device includes a bracket, a mixing drum is fixedly connected to the bracket, a stirring mechanism is arranged in the mixing drum, the stirring mechanism includes a first stirring component and a second stirring component, the first stirring component includes a first rotating shaft rotatably connected to the top wall of the mixing drum, the outer wall of the first rotating shaft is fixedly connected to multiple groups of circumferentially arranged first stirring plates, the second stirring component includes a second rotating shaft rotatably connected to the top wall of the mixing drum, the outer wall of the second rotating shaft is fixedly connected to multiple groups of circumferentially arranged second stirring plates, the first stirring plate and the second stirring plate are staggered, and the first stirring plate and the second stirring plate are elastic. The stirring mechanism also includes a power component, which is used to drive the first rotating shaft and the second rotating shaft to rotate in opposite directions.
[0008] Preferably, the first stirring plate and the second stirring plate are arranged at an angle.
[0009] Preferably, a plurality of friction strips are fixedly connected to the top of the first stirring plate and the bottom of the second stirring plate.
[0010] Preferably, the power assembly includes a mounting bracket fixedly connected to the top of the mixing drum, a rotating motor is fixedly connected to the mounting bracket, the output end of the rotating motor is connected to an auxiliary shaft through a coupling, a synchronous belt is connected between the auxiliary shaft and the first rotating shaft through a pulley, a driving gear is fixedly connected to the auxiliary shaft, the top end of the second rotating shaft extends out of the mixing drum and is fixedly connected to a driven gear, and the driving gear is meshed with the driven gear.
[0011] Preferably, the bottom end of the auxiliary shaft is rotatably connected to the top of the mixing drum.
[0012] Preferably, a feeding funnel is fixedly connected to the top of the mixing cylinder, a discharging funnel is fixedly connected to the bottom of the mixing cylinder, and a control valve is provided in the discharging funnel.
[0013] The beneficial effect is that: the first rotating shaft and the second rotating shaft are driven to rotate in opposite directions by the power component. When the first stirring plate on the first rotating shaft overlaps with the second stirring plate on the second rotating shaft, the first stirring plate and the second stirring plate move relative to each other, providing a rubbing force for the material sandwiched in the middle, which facilitates the dispersion of the agglomerated material and ensures the mixing effect.
[0014] Additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1This is a schematic diagram of the overall structure of an asphalt powder mixing device described in the utility model;
[0017] Figure 2 This is a front view of an asphalt powder mixing device according to the present invention;
[0018] Figure 3 This is a top view of a mixing drum of an asphalt powder mixing device according to the present invention;
[0019] Figure 4 This is a schematic diagram of a first stirring assembly and a second stirring assembly of an asphalt powder mixing device according to the present invention;
[0020] Figure 5 It is an enlarged view of point A of an asphalt powder mixing device described in the present utility model.
[0021] The description of the accompanying drawings is as follows: 1. Bracket; 2. Mixing barrel; 201. Feed funnel; 301. First rotating shaft; 302. First stirring plate; 303. Second rotating shaft; 304. Second stirring plate; 305. Friction strip; 401. Mounting frame; 402. Rotating motor; 403. Auxiliary shaft; 404. Synchronous belt; 405. Driving gear; 406. Driven gear. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0024] The present invention will be further described below with reference to the accompanying drawings:
[0025] like Figure 1-Figure 5As shown, an asphalt powder mixing device includes a bracket 1, to which a mixing drum 2 is fixedly connected, a feeding funnel 201 is welded on the top of the mixing drum 2, the top of the feeding funnel 201 is a feeding port, a baffle is hinged on the top of the feeding funnel 201, and a spring is connected between the baffle and the inner wall of the feeding funnel 201, so that when unloading, the baffle rotates downward under the action of the gravity of the material to open the feeding port and compress the spring. After unloading, the baffle is reset under the action of the spring force to seal the feeding port to prevent dust generated during the mixing process from floating out with the feeding funnel 201. When the amount of material to be added is too little to open the baffle, a worker is required to open the baffle. A discharging funnel is welded at the bottom of the mixing drum 2, and a control valve is provided in the discharging funnel.
[0026] A stirring mechanism is provided in the mixing drum 2, and the stirring mechanism includes a first stirring assembly and a second stirring assembly. The first stirring assembly includes a first rotating shaft 301 rotatably connected to the inner top wall of the mixing drum 2, and the outer wall of the first rotating shaft 301 is fixedly connected to a plurality of circumferentially arranged first stirring plates 302. The second stirring assembly includes a second rotating shaft 303 rotatably connected to the inner top wall of the mixing drum 2, and the outer wall of the second rotating shaft 303 is fixedly connected to a plurality of circumferentially arranged second stirring plates 304. The first stirring plates 302 and the second stirring plates 304 are staggered and inclined. The first stirring plates 302 and the second stirring plates 304 are elastic. The top of the first stirring plate 302 and the bottom of the second stirring plate 304 are fixedly connected to a plurality of friction strips 305, and the friction strips 305 increase the rubbing force of the first stirring plates 302 and the second stirring plates 304 on the materials.
[0027] The stirring mechanism also includes a power assembly, which is used to drive the first rotating shaft 301 and the second rotating shaft 303 to rotate in opposite directions. The power assembly includes a mounting bracket 401 bolted to the top of the mixing drum 2. The mounting bracket 401 is L-shaped. A rotating motor 402 is bolted to the mounting bracket 401. The output end of the rotating motor 402 is connected to an auxiliary shaft 403 through a coupling. The bottom end of the auxiliary shaft 403 is rotatably connected to the top of the mixing drum 2. A synchronous belt 404 is connected between the auxiliary shaft 403 and the first rotating shaft 301 through a pulley. The transmission between the auxiliary shaft 403 and the first rotating shaft 301 is achieved through the pulley and the synchronous belt 404. A driving gear 405 is fixedly connected to the auxiliary shaft 403. The top end of the second rotating shaft 303 extends out of the mixing drum 2 and is fixedly connected to a driven gear 406. The driving gear 405 is meshed with the driven gear 406. The transmission between the auxiliary shaft 403 and the second rotating shaft 303 is achieved through the meshing between the driving gear 405 and the driven gear 406.
[0028] Working principle: When in use, the raw materials required for processing asphalt powder are added to the mixing drum 2 through the feed funnel 201, and the rotating motor 402 is started. The rotating motor 402 drives the auxiliary shaft 403 to rotate, and drives the first rotating shaft 301 to rotate through the pulley and the synchronous belt 404. The first rotating shaft 301 drives the first stirring plate 302 to rotate. The rotation of the auxiliary shaft 403 will drive the driving gear 405 to rotate. The driving gear 405 engages with the driven gear 406 to drive the driven gear 406 to drive the second rotating shaft 303 to rotate, and the second rotating shaft 303 drives the second stirring plate 304 to rotate. When the first stirring plate 302 on the first rotating shaft 301 overlaps with the second stirring plate 304 on the second rotating shaft 303, the first stirring plate 302 and the second stirring plate 304 move relative to each other, providing a rubbing force for the material mixed in the middle, which facilitates the dispersion of the agglomerated material and ensures the mixing effect.
[0029] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An asphalt powder mixing device, comprising a bracket (1), to which a mixing drum (2) is fixedly connected, characterized in that: The mixing drum (2) is provided with a stirring mechanism, the stirring mechanism comprising a first stirring component and a second stirring component, the first stirring component comprising a first rotating shaft (301) rotatably connected to the inner top wall of the mixing drum (2), the outer wall of the first rotating shaft (301) being fixedly connected to a plurality of circumferentially arranged first stirring plates (302), the second stirring component comprising a second rotating shaft (303) rotatably connected to the inner top wall of the mixing drum (2), the outer wall of the second rotating shaft (303) being fixedly connected to a plurality of circumferentially arranged second stirring plates (304), the first stirring plates (302) and the second stirring plates (304) being staggered, the first stirring plates (302) and the second stirring plates (304) being elastic, and the stirring mechanism further comprising a power component, the power component being used to drive the first rotating shaft (301) and the second rotating shaft (303) to rotate in opposite directions.
2. The asphalt powder mixing device according to claim 1, characterized in that: The first stirring plate (302) and the second stirring plate (304) are arranged at an angle.
3. The asphalt powder mixing device according to claim 1, characterized in that: A plurality of friction strips (305) are fixedly connected to the top of the first stirring plate (302) and the bottom of the second stirring plate (304).
4. The asphalt powder mixing device according to claim 1, characterized in that: The power assembly comprises a mounting frame (401) fixedly connected to the top of the mixing drum (2); a rotating motor (402) is fixedly connected to the mounting frame (401); an output end of the rotating motor (402) is connected to an auxiliary shaft (403) via a coupling; a synchronous belt (404) is connected between the auxiliary shaft (403) and the first rotating shaft (301) via a pulley; a driving gear (405) is fixedly connected to the auxiliary shaft (403); the top end of the second rotating shaft (303) extends out of the mixing drum (2) and is fixedly connected to a driven gear (406); the driving gear (405) is meshed with the driven gear (406).
5. The asphalt powder mixing device according to claim 4, characterized in that: The bottom end of the auxiliary shaft (403) is rotatably connected to the top of the mixing barrel (2).
6. The asphalt powder mixing device according to claim 1, characterized in that: The top of the mixing cylinder (2) is fixedly connected to a feeding funnel (201), and the bottom of the mixing cylinder (2) is fixedly connected to a discharging funnel, wherein a control valve is provided in the discharging funnel.
Citation Information
Patent Citations
Rubber powder mixing device for rubber asphalt production
CN220179803U