Ceramic-based mixing and grinding device

By designing a ceramic-based mixing and grinding device with controllable pulse airflow and ruminant grinding structure, the problems of low efficiency and uneven mixing in existing devices are solved, and efficient and uniform multiple grinding and mixing are achieved.

CN223417363UActive Publication Date: 2025-10-10HUNAN JINGCHENG SPECIAL CERAMIC
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Patent Information

Application Number
CN202422745018.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-10
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing ceramic-based composite material mixing and grinding devices have the problems of low grinding and mixing efficiency, poor mixing quality, and easy dead corners.

Method used

A ceramic-based mixing and grinding device was designed, which adopted a controllable pulsed airflow and a ruminant grinding structure. Through the cooperation of a rotating rod and a grinding disc, multiple grinding and mixing of materials were achieved. The airflow was used to push the material to move repeatedly in the grinding area to avoid the formation of dead corners.

Benefits of technology

It improves the efficiency and quality of grinding and mixing, ensures the uniformity of materials, avoids the generation of dead corners, and realizes efficient multiple grinding and mixing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic-based mixing and grinding device which comprises a base box, a mixing and grinding barrel is installed above the base box, a sealing cover is arranged above the mixing and grinding barrel, a discharging barrel is installed in the middle of the sealing cover, an operation box is installed in the middle of the base box, and a discharging valve is arranged below the operation box. A motor electrically connected with the operation box is arranged on the side edge of the base box, the motor drives a driving gear shaft to rotate through a transmission chain in a protection box, and the driving gear shaft drives a driven gear shaft and a second rotating rod arranged in the mixing and grinding cylinder to rotate. The grinding machine has a rumination type multi-time grinding function, materials to be ground can be repeatedly conveyed to a grinding area for multiple times through controllable pulse type airflow, the materials are mixed and ground, the grinding efficiency and quality are improved, meanwhile, grinding dead corners are avoided, and the grinding and mixing uniformity is improved.
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Description

Technical Field

[0001] The utility model relates to the field of grinding equipment, in particular to a ceramic-based mixed grinding device. Background Art

[0002] Ceramic-matrix composites (CMCs) are a type of composite material composed of a ceramic matrix and various fibers. By combining high-strength, highly elastic fibers with a brittle ceramic matrix, the toughness and reliability of the ceramic can be enhanced while retaining the material's excellent properties, such as high-temperature resistance, high strength and stiffness, relatively low weight, and corrosion resistance. The fibers inhibit crack propagation, resulting in fiber-reinforced CMCs with excellent toughness. Currently, CMCs are used in liquid rocket engine nozzles, missile radomes, space shuttle nose cones, aircraft brake discs, and high-end automobile brake discs, making them a key branch of high-tech new materials.

[0003] In the processing of ceramic-based materials, it is often necessary to mix and grind the composite materials to ensure the uniformity of the mixing of the materials. For example, the Chinese patent application number: CN201921168281.6 provides a new type of composite ceramic-based mixing and grinding device, which is equipped with a mixing hopper, a grinding box arranged under the mixing hopper, and a grinding structure in which the upper grinding plate and the lower grinding plate are matched, and a plurality of circular holes are provided on the lower grinding plate.

[0004] The above technical solution is a device for mixed grinding of alumina ceramic materials, but the device lacks the "ruminant" multiple grinding and mixing function, and requires manual re-grinding of the material multiple times. The grinding and mixing efficiency is low, and during grinding, dead corners are easily left inside the grinder, resulting in poor mixing quality. Utility Model Content

[0005] The purpose of the utility model is to provide a ceramic-based mixing and grinding device to solve the problems of low grinding and mixing efficiency and poor mixing quality of the existing grinding equipment mentioned in the above background technology.

[0006] The technical solution of the present utility model is achieved as follows: a ceramic-based mixing and grinding device, comprising a base box, a mixing and grinding cylinder is installed above the base box, a sealing cover is provided above the mixing and grinding cylinder, a discharge cylinder is installed in the middle of the sealing cover, an operation box is installed in the middle of the base box, a discharge valve is provided below the operation box, a motor electrically connected to the operation box is provided on the side of the base box, the motor drives a driving gear shaft to rotate through a transmission chain in a protection box, the driving gear shaft drives a driven gear shaft and a rotating rod 2 provided in the mixing and grinding cylinder to rotate respectively, the rotating rod 2 drives a rotating rod 1 provided in the mixing and grinding cylinder to rotate, a plurality of grinding discs are installed on each of the rotating rods 2 and 1, a filter screen is provided between the mixing and grinding cylinder and the base box, a vibrator is installed below the filter screen, a material box connected to the discharge valve is provided below the filter screen, a sealed chamber is provided on each side of the material box, an air pressure pump is installed inside each of the sealed chambers, and the air pressure pump is connected to an air injection valve provided at the bottom of the mixing and grinding cylinder through an air guide pipe.

[0007] Preferably, the first rotating rod and the second rotating rod are both detachably fixedly connected to the grinding sheet by bolts.

[0008] Preferably, the air pressure pump is fixedly connected to the bottom of the base box by bolts, the air pressure pump is sealed to the air guide pipe, and the air guide pipe is detachably sealed to the jet valve by a flange.

[0009] Preferably, the operation box is electrically connected to the vibrator, and the operation box is electrically connected to the air pressure pump.

[0010] Preferably, a breathable dust cover is screwed onto the top of the discharge barrel.

[0011] Preferably, each of the sealed chambers is connected to the air via an air intake grille.

[0012] Preferably, the air intake grille is fixedly connected to the base box, and a dust-proof and breathable film is laid on the air intake grille.

[0013] Preferably, the vibrator is detachably fixedly connected to the filter plate by bolts, and the filter plate is snap-connected to the top of the base box.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] This ceramic-based mixing and grinding device has a "ruminant" multiple grinding function. It can use controllable pulsed airflow to repeatedly and multiple times send the material to be ground to the grinding area to mix and grind the material, thereby improving the efficiency and quality of grinding, avoiding grinding dead corners, and improving the uniformity of grinding and mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0017] Figure 1 This is the main view of the utility model;

[0018] Figure 2 This is a view of the internal structure of the utility model;

[0019] Figure 3 This is a top view of the internal structure of the present invention.

[0020] Among them: 1. Base box; 2. Operation box; 3. Discharge valve; 4. Air intake grille; 5. Motor; 6. Protection box; 7. Transmission chain; 8. Driving gear shaft; 9. Mixing and grinding cylinder; 10. Sealing cover; 11. Discharging cylinder; 12. Rotating rod 1; 13. Grinding disc; 14. Filter plate; 15. Vibrator; 16. Material box; 17. Sealing chamber; 18. Air pump; 19. Air guide tube; 20. Jet valve; 21. Passive gear shaft; 22. Rotating rod 2; 23. Breathable dust cover. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See Figures 1-3The utility model provides a ceramic base mixed grinding device, including base box 1, the mixed grinding cylinder 9 is installed above base box 1, the sealing cover 10 is arranged above mixed grinding cylinder 9, the blanking cylinder 11 is installed in the middle part of sealing cover 10, the operating box 2 is installed in the middle part of base box 1, the discharge valve 3 is arranged below operating box 2, the side of base box 1 is provided with motor 5 and is electrically connected with operating box 2, motor 5 drives driving gear shaft 8 to rotate through the transmission chain 7 in protection box 6, driving gear shaft 8 drives passive gear shaft 21 and the rotating rod two 22 arranged in mixed grinding cylinder 9 respectively to rotate, the rotating rod two 22 drives the rotating rod one 12 arranged in mixed grinding cylinder 9 to rotate, and a plurality of grinding pieces 13 are installed on rotating rod two 22 and rotating rod one 12, the filter screen plate 14 is arranged between mixed grinding cylinder 9 and base box 1, the vibrator 15 is installed below filter screen plate 14, the material box 16 is arranged below filter screen plate 14 and is communicated with discharge valve 3, and one sealing chamber 17 is arranged on both sides of material box 16, one air pressure pump 18 is installed in each sealing chamber 17, and air pressure pump 18 is connected with the air injection valve 20 arranged at the bottom of mixed grinding cylinder 9 through the air guide pipe 19.

[0023] Referring to Figure 2 and Figure 3 , the rotating rod one 12 and the rotating rod two 22 are detachably fixedly connected with the grinding pieces 13 by bolts, so that the damaged grinding pieces 13 can be replaced at any time when needed, the grinding quality is ensured, and compared with replacing the rotating rod one 12 and the rotating rod two 22, the operation is simple, efficient and convenient.

[0024] Referring to Figure 2 , the air pressure pump 18 is fixedly connected with the bottom of the base box 1 by bolts, the air pressure pump 18 is sealingly connected with the air guide pipe 19, and the air guide pipe 19 is detachably sealingly connected with the air injection valve 20 by a flange plate, so that the stability of the air pressure pump 18 during work is ensured, air is drawn into and pressurized by the air pressure pump 18, guided through the air guide pipe 19, and finally sprayed out by the air injection valve 20, to form turbulent airflow in the mixed grinding cylinder 9, so that the material is repeatedly ground and mixed between the rotating rod one 12 and the rotating rod two 22, to realize "ruminant type" mixed grinding processing.

[0025] Referring to Figure 2 , the operating box 2 is electrically connected with the vibrator 15, and the operating box 2 is electrically connected with the air pressure pump 18, so that the working personnel can input the working parameters from the operating box 2 to set the working parameters of the vibrator 15 and the air pressure pump 18.

[0026] Referring to Figure 1 and Figure 2 , the breathable dustproof cover 23 is screwed on the top of the blanking cylinder 11, so that the air sprayed out by the air injection valve 20 can be dissipated through the breathable dustproof cover 23, to balance the air pressure inside and outside the device.

[0027] Referring to Figure 1 Each sealed chamber 17 is in communication with air through an air inlet grille 4, which is arranged to facilitate the air pressure pump 18 to directly draw in external air through the air inlet grille 4 and pressurize when working.

[0028] Referring to Figure 1 The air inlet grille 4 is fixedly connected to the base box 1, and a dustproof air-permeable film is laid on the air inlet grille 4, which is arranged to ensure air circulation and avoid external dust entering the sealed chamber 17 through the air inlet grille 4 to contaminate the air pressure pump 18.

[0029] Referring to Figure 2 The vibrator 15 is detachably fixedly connected to the filter screen plate 14 through bolts, and the filter screen plate 14 is buckle-connected to the top of the base box 1, which is arranged to facilitate the replacement of the vibrator 15 and the filter screen plate 14 at any time when needed.

[0030] Working principle: when using the device, the material to be ground is injected into the mixing and grinding cylinder 9 through the feeding cylinder 11, and then the operation box 2 inputs the working instruction, starts the motor 5, and outputs power through the motor 5. The motor 5 drives the driving gear shaft 8 to rotate through the transmission chain 7, and the driving gear shaft 8 drives the driven gear shaft 21 and the rotating rod two 22 to rotate. The rotating rod one 12 is driven by the driven gear shaft 21 to rotate, and the material is mixed and ground by the grinding pieces 13 installed on the rotating rod one 12 and the rotating rod two 22 through the relative rotation of the rotating rod one 12 and the rotating rod two 22. At the same time, the air pressure pump 18 can draw in air and pressurize to generate high-pressure and high-speed airflow. After the airflow passes through the air guide pipe 19 and the air injection valve 20, it is sprayed out to form chaotic airflow in the mixing and grinding cylinder 9. The airflow pushes the material to repeatedly grind and mix between the rotating rod one 12 and the rotating rod two 22 until the diameter of the material reaches the qualified size. The ground qualified material is filtered through the filter screen plate 14 and then enters the material box 16 for centralized recovery and treatment.

[0031] In the description of this specification, the terms "connect", "install", "fix", "set", etc. are all understood in a broad sense. For example, "connection" can be a fixed connection or an indirect connection through an intermediate component without affecting the relationship between the components and the technical effect, or it can be an integral connection or a partial connection. As in this example, for those skilled in the art, the specific meanings of the above terms in this utility model or the utility model can be understood according to the specific circumstances. In this utility model, the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "transverse", "longitudinal", etc. are based on the directions or positional relationships shown in the accompanying drawings. These terms are mainly for better describing the utility model and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation. Finally, it should be noted that when describing the positions of various components and the matching relationships between them, the utility model usually uses one or a pair of components as an example. However, those skilled in the art should understand that such positions, matching relationships, etc. are also applicable to other components / other pairs of components.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A ceramic-based mixing and grinding device, characterized in that: The invention comprises a base box (1), a mixing grinding cylinder (9) is installed on the top of the base box (1), a sealing cover (10) is provided on the top of the mixing grinding cylinder (9), a discharge cylinder (11) is installed in the middle of the sealing cover (10), an operation box (2) is installed in the middle of the base box (1), a discharge valve (3) is provided below the operation box (2), a motor (5) electrically connected to the operation box (2) is provided on the side of the base box (1), the motor (5) drives the driving gear shaft (8) to rotate through the transmission chain (7) in the protection box (6), the driving gear shaft (8) respectively drives the driven gear shaft (21) and the rotating rod 2 (22) provided in the mixing grinding cylinder (9) to rotate, and the rotating rod 2 (22) drives the driven gear shaft (21) and the rotating rod 2 (22) to rotate. The rotating rod 1 (12) arranged in the mixing grinding cylinder (9) rotates, and a plurality of grinding sheets (13) are installed on the rotating rod 2 (22) and the rotating rod 1 (12). A filter plate (14) is arranged between the mixing grinding cylinder (9) and the base box (1), and a vibrator (15) is installed below the filter plate (14). A material box (16) connected to the discharge valve (3) is arranged below the filter plate (14). A sealed chamber (17) is arranged on each side of the material box (16), and an air pressure pump (18) is installed inside each sealed chamber (17). The air pressure pump (18) is connected to the air injection valve (20) arranged at the bottom of the mixing grinding cylinder (9) through an air guide pipe (19).

2. A ceramic-based mixing and grinding device according to claim 1, characterized in that: The first rotating rod (12) and the second rotating rod (22) are both detachably fixedly connected to the grinding sheet (13) via bolts.

3. The ceramic-based mixing and grinding device according to claim 1, characterized in that: The air pressure pump (18) is fixedly connected to the bottom of the base box (1) by bolts, the air pressure pump (18) is sealedly connected to the air guide pipe (19), and the air guide pipe (19) is detachably sealed and connected to the air injection valve (20) by a flange.

4. A ceramic-based mixing and grinding device according to claim 1, characterized in that: The operation box (2) is electrically connected to the vibrator (15), and the operation box (2) is electrically connected to the air pressure pump (18).

5. The ceramic-based mixing and grinding device according to claim 1, characterized in that: A breathable dustproof cover (23) is screwed onto the top of the discharge barrel (11).

6. The ceramic-based mixing and grinding device according to claim 1, characterized in that: Each of the sealed chambers (17) is connected to the air via an air intake grille (4).

7. A ceramic-based mixing and grinding device according to claim 6, characterized in that: The air intake grille (4) is fixedly connected to the base box (1), and a dustproof and breathable film is laid on the air intake grille (4).

8. The ceramic-based mixing and grinding device according to claim 1, characterized in that: The vibrator (15) is detachably fixedly connected to the filter plate (14) via bolts, and the filter plate (14) is snap-connected to the top of the base box (1).

Citation Information

Patent Citations

  • Novel composite ceramic matrix mixing and grinding device

    CN210683611U