Screening device for magnetic material processing

By designing the electromagnet and shaking components in the screening device, the problem of separating magnetic waste and magnetic materials was solved, efficient separation and convenient collection were achieved, and the separation efficiency was improved.

CN223417434UActive Publication Date: 2025-10-10YANCHENG WENBIAO MAGNETIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422650024.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-10
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

During the processing of magnetic materials, magnetic waste with small volume and mass is difficult to separate from the processed magnetic materials, and the existing ultrasonic vibration separation method has poor separation effect.

Method used

A screening device for magnetic material processing is designed, which includes a screen frame, an electromagnet, a shaking component and a collecting component. The magnetic waste is adsorbed by the electromagnet, and the vibration of the shaking component and the eccentric wheel is used to separate and collect the magnetic waste.

Benefits of technology

The effective separation and convenient collection of magnetic waste and magnetic materials are achieved, the separation efficiency is improved, and the treatment process of magnetic waste is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of material processing, and discloses a screening device for magnetic material processing, which comprises a machine body, a screening mechanism is arranged in the machine body, the screening mechanism comprises a screening frame, the outer wall of the screening frame is rotatably connected with the inner wall of the machine body, and the upper part of the screening frame is provided with a frame cover. The screening frame and the frame cover are detachably connected through a buckle, screening holes are formed in the bottom end of the screening frame, an air cylinder is fixedly connected to the inner wall of the machine body, an output shaft of the air cylinder is fixedly connected with a sliding plate, an electromagnet is fixedly connected to the upper surface of the sliding plate, and a shaking assembly is arranged in the machine body. According to the magnetic waste screening device, through the arrangement of the screening frame, the frame cover, the air cylinder, the sliding plate, the electromagnet, the motor, the rotating rod, the rotating strip, the control rod and the sliding rod, magnetic waste on the surface of a magnetic material can be attracted by the electromagnet in the process that the magnetic material moves left and right in the screening process, and therefore the effect of screening the light magnetic waste is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to material processing field especially, relates to a screening device for magnetic material processing. BACKGROUND

[0002] Magnetic material refers to the material with magnetism, they can be attracted or magnetized by external magnetic field, has the function of storing, transmitting and converting magnetic energy.

[0003] At present, in the process of magnetic material processing, a large amount of magnetic waste material is often produced, and after completing processing, the magnetic waste material is often adhered together with the magnetic material of completing processing due to the magnetism, which is difficult to separate.

[0004] At present, when separating the magnetic material of completing processing and the magnetic waste material, the magnetic waste material is separated from the magnetic material in the process of vibration by ultrasonic vibration, but when screening by the mode, some magnetic waste materials with lighter quality are difficult to separate from the magnetic material by vibration mode because the quality and volume of the magnetic waste materials are small, and the proportion of the contact surface to the surface area is large when the magnetic waste materials contact the surface of the magnetic material, so a screening device for magnetic material processing is provided to solve the above problems. UTILITY MODEL CONTENT

[0005] In order to make up for the above shortcomings, the utility model provides a screening device for magnetic material processing, which aims at improving the problem that the magnetic waste material with small volume and quality is difficult to separate from the magnetic material of completing processing in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a screening device for magnetic material processing, including machine body, the inside of machine body is provided with screening mechanism, the screening mechanism includes screen frame, the outer wall of screen frame is rotatably connected with the inner wall of machine body, the upper part of screen frame is provided with frame cover, the screen frame and frame cover are detachably connected through buckle, the bottom end of screen frame is provided with screening hole, the inner wall of machine body is fixedly connected with air cylinder, the output shaft of air cylinder is fixedly connected with sliding plate, the upper surface of sliding plate is fixedly connected with electromagnet, the inside of machine body is provided with shaking subassembly, the inside of machine body is provided with collecting subassembly.

[0007] Further description of the above technical scheme:

[0008] The shaking subassembly includes installation warehouse, the installation warehouse is opened in the inner wall of machine body at the rear side of sliding plate, the inner wall of installation warehouse is fixedly connected with mounting block, the top end of mounting block is fixedly connected with motor, the output shaft of motor is fixedly connected with rotating rod, the outer wall of rotating rod is fixedly connected with rotating strip, the rear end of rotating strip is fixedly connected with control rod.

[0009] As a further description of the above technical solution:

[0010] The inner wall of the body at the rear end of the installation bin is provided with a sliding groove, the inner wall of the sliding groove is slidably connected to a sliding rod, the inner wall of the sliding rod is provided with a moving groove, the rear part of the control rod is arranged inside the moving groove, the top end of the sliding rod is fixedly connected to a moving block, the inner wall of the moving block is provided with a moving hole, a driving rod is provided inside the moving hole, and the front end of the driving rod is fixedly connected to the left side of the rear end of the screen frame.

[0011] As a further description of the above technical solution:

[0012] The collecting assembly includes a collecting bin, the inner wall of the collecting bin is slidably connected with an inclined plate, the outer wall of the electromagnet passes through the inner wall of the inclined plate, and the inner wall of the body at the front end of the collecting bin is slidably provided with a drawer.

[0013] As a further description of the above technical solution:

[0014] The collecting assembly further comprises an eccentric wheel, the rear end of which is fixedly connected to the front end of the rotating rod.

[0015] As a further description of the above technical solution:

[0016] A groove having a length twice that of the rotating bar is formed in the middle of the front end of the mounting block.

[0017] As a further description of the above technical solution:

[0018] The outer wall of the screen frame is rotatably connected to the inner wall of the machine body, and the cross section of the inner wall of the machine body and the screen frame at the same height is arranged in an arc shape.

[0019] As a further description of the above technical solution:

[0020] The inner wall of the machine body above the installation bin is provided with a hole whose top diameter is larger than the sieve hole and whose bottom diameter is the same as the sieve hole.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, through the arrangement of the screen frame, frame cover, cylinder, slide plate, electromagnet, motor, rotating rod, rotating bar, control rod and slide bar, the magnetic material can be moved left and right during the screening process, so that the magnetic waste on its surface is adsorbed by the electromagnet, thereby achieving the effect of screening lighter magnetic waste.

[0023] 2. In the present invention, through the arrangement of the collecting bin, inclined plate, drawer, eccentric wheel, rotating rod, motor and electromagnet, the magnetic waste adsorbed by the electromagnet can enter the drawer under the action of vibration after entering the collecting bin, thereby facilitating the collection and processing of the screened magnetic waste by the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural diagram of the overall structure of the utility model;

[0025] Figure 2 It is a schematic cross-sectional view of the three-dimensional structure of the overall structure of the present invention;

[0026] Figure 3 It is a schematic cross-sectional view of the three-dimensional structure of the overall structure of the present invention;

[0027] Figure 4 For this utility model Figure 3 A magnified schematic diagram of the three-dimensional structure of part A;

[0028] Figure 5 This is a schematic diagram of the three-dimensional cross-section of the body and its internal structure in the present invention;

[0029] Figure 6 For this utility model Figure 5 A magnified schematic diagram of the three-dimensional structure of part B;

[0030] Figure 7 This is a schematic diagram of the three-dimensional structure of the utility model after removing the body of the overall structure.

[0031] Legend:

[0032] 1. Machine body; 2. Screening mechanism; 21. Screen frame; 22. Frame cover; 23. Screening hole; 24. Cylinder; 25. Slide plate; 26. Electromagnet; 27. Shaking assembly; 271. Mounting bin; 272. Mounting block; 273. Motor; 274. Turning rod; 275. Rotating bar; 276. Control lever; 277. Sliding groove; 278. Sliding rod; 279. Moving groove; 2710. Moving block; 2711. Moving hole; 2712. Driving rod; 28. Collecting assembly; 281. Collecting bin; 282. Inclined plate; 283. Drawer; 284. Eccentric wheel. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Reference Figure 1 - Figure 3 The utility model provides an embodiment of a screening device for processing magnetic materials, comprising a body 1, a screening mechanism 2 is arranged inside the body 1, and the screening mechanism 2 includes a screen frame 21, the outer wall of the screen frame 21 is rotatably connected to the inner wall of the body 1, and the cross-section of the inner wall of the body 1 and the screen frame 21 at the same height is set to an arc. The arc setting ensures that the screen frame 21 is not affected during rotation, and a frame cover 22 is provided on the upper part of the screen frame 21, and the screen frame 21 and the frame cover 22 are detachably connected by snaps. The detachable setting of the screen frame 21 and the frame cover 22 ensures that the magnetic material adhered to the magnetic waste can be placed in the interior of the screen frame 21, and the magnetic material is not easy to fall out during the screening operation. A screening hole 23 is opened at the bottom end of the screen frame 21, and the diameter of the screening hole 23 is smaller than the length of the magnetic material in any direction. The setting of the diameter of the screening hole 23 ensures that the magnetic material itself cannot leave the screening hole 23.

[0035] Reference Figure 2 、 Figure 3 and Figure 7 The inner wall of the body 1 is fixedly connected with a cylinder 24, and the output shaft of the cylinder 24 is fixedly connected with a slide plate 25. The sliding direction of the slide plate 25 is up and down. The upper surface of the slide plate 25 is fixedly connected with an electromagnet 26. The electromagnet 26 is electrically connected to the power supply of the device through a wire, and when the device is powered on, the electromagnet 26 has magnetism. When the device is not powered on, the electromagnet 26 has no magnetism. This technology is a prior art and can be implemented by technicians in this field, so it will not be described in detail in this case. The magnetic force of the electromagnet 26 after power is applied is greater than the magnetic force of the magnetic material screened by the device.

[0036] Reference Figure 4 - Figure 6, a shaking assembly 27 is provided inside the body 1, and the shaking assembly 27 includes a mounting chamber 271. The inner wall of the body 1 above the mounting chamber 271 is provided with a hole with a top diameter larger than the sieve hole 23 and a bottom diameter consistent with the sieve hole 23. The mounting chamber 271 is provided on the inner wall of the body 1 at the rear side of the slide 25. The inner wall of the mounting chamber 271 is fixedly connected with a mounting block 272, and the mounting block 272 has and only has a front end connected to the inner wall of the mounting chamber 271. The top of the mounting block 272 is fixedly connected with a motor 273, and the output shaft of the motor 273 is fixedly connected with a rotating rod 274. The outer wall of the rotating rod 274 is fixedly connected with a rotating bar 275. The middle part of the front end of the mounting block 272 is provided with a groove with a length twice the length of the rotating bar 275. The setting of the groove ensures that the rotating bar 275 will not contact the mounting block 272 when rotating.

[0037] Reference Figure 4 - Figure 6 The rear end of the rotating bar 275 is fixedly connected to a control rod 276, the length of the control rod 276 is longer than the front and rear length of the motor 273, and the inner wall of the body 1 at the rear end of the mounting bin 271 is provided with a sliding groove 277, and the inner wall of the sliding groove 277 is slidably connected to a sliding rod 278, and the sliding rod 278 is at the rear end of the motor 273. The inner wall of the sliding rod 278 is provided with a moving groove 279, and both ends of the moving groove 279 are set to rounded corners. The rear end of the control rod 276 is set inside the moving groove 279, and the width of the moving groove 279 matches the diameter of the control rod 276. The top of the sliding rod 278 is fixedly connected to a moving block 2710, and the inner wall of the moving block 2710 is provided with a moving hole 2711. The shape of the moving hole 2711 is a straight notch shape, and a driving rod 2712 is provided inside the moving hole 2711. The shape of the driving rod 2712 is cylindrical, and the front end of the driving rod 2712 is fixedly connected to the left side of the rear end of the screen frame 21.

[0038] Reference Figure 3 - Figure 5 The outer wall of the eccentric wheel 284 is fixedly connected to the front end of the rotating rod 274, and the eccentric wheel 284 is arranged at the rear end of the lower side of the inclined plate 282.

[0039] Working principle: When in use, the staff first opens the door of the equipment, then opens the frame cover 22, and places the magnetic material with magnetic waste attached to it inside the screen frame 21, and then closes the frame cover 22. After closing, the staff first starts the cylinder 24, so that the output shaft of the cylinder 24 drives the slide 25 to move upward until the top of the slide 25 contacts the inner wall of the body 1. At this time, the staff starts the equipment power supply of the control electromagnet 26, so that the electromagnet 26 has magnetism after being energized.

[0040] When the electromagnet 26 has magnetism, the staff starts the motor 273, so that the motor 273 drives the rotating rod 274 to rotate, so that the rotating rod 274 drives the rotating bar 275 to rotate, so that the rotating bar 275 drives the control rod 276 to rotate around the rotating rod 274 during the rotation process.

[0041] Since the rotation path of the control rod 276 is to rotate around the rotating rod 274, the height of the control rod 276 changes during the rotation process. Therefore, the control rod 276 can drive the slide rod 278 to move up and down through the moving groove 279 during the rotation process, so that the slide rod 278 drives the moving block 2710 to move up and down, thereby causing the driving rod 2712 to move up and down.

[0042] Since the screen frame 21 is rotatably connected to the inner wall of the body 1, and the driving rod 2712 is fixedly connected to the screen frame 21, the path of the driving rod 2712 moving up and down is an arc path with the center position of the rotating shaft connecting the screen frame 21 and the body 1 as the center of the circle. Since a moving hole 2711 is opened inside the driving rod 2712, it can ensure that the up and down movement of the driving rod 2712 is not interfered with.

[0043] During the left and right shaking of the screen frame 21, the magnetic material inside the screen frame 21 and the magnetic waste attached to its surface move left and right, so the magnetic material and the magnetic waste can both contact the surface of the electromagnet 26. Since the waste attached to the magnetic material is relatively light, it is not easy to move again after being adsorbed on the surface of the electromagnet 26 during the shaking process, so the surface of the electromagnet 26 can more easily adsorb the magnetic waste.

[0044] When the adsorption is completed, the staff starts the cylinder 24 so that the output shaft of the cylinder 24 drives the slide 25 to move downward, thereby moving the electromagnet 26 downward, so that the electromagnet 26 and the magnetic waste adsorbed on its surface are moved to the inside of the collection bin 281.

[0045] Since the inner wall of the hole opened in the inner wall of the inclined plate 282 fits exactly with the surface of the electromagnet 26, when the electromagnet 26 moves downward, the magnetic material attached to the lower surface of the electromagnet 26 can be scraped away by the upper surface of the inclined plate 282 and remain inside the collection bin 281.

[0046] At this time, the staff first turns off the motor 273. After taking out the magnetic material, the staff closes the frame cover 22 and then turns off the power corresponding to the electromagnet 26. At the same time, the power of the motor 273 is started, so that the electromagnet 26 loses its magnetism, so that the magnetic waste adsorbed by the electromagnet 26 only has the attraction between the magnetic waste and the iron core inside the electromagnet 26.

[0047] At this time, since the motor 273 drives the rotating rod 274 to rotate, the rotating rod 274 drives the eccentric wheel 284 to rotate. Therefore, when the eccentric wheel 284 moves to the raised position upward, it can drive the inclined plate 282 to move upward. When the moving protrusion is downward, the inclined plate 282 can move downward under the action of gravity. Therefore, at this time, the inclined plate 282 can make reciprocating motion up and down driven by the eccentric wheel 284, thereby generating vibration.

[0048] Since the magnetic waste is less affected by the magnetic force at this time, when vibration occurs, the magnetic waste can move toward the front end and eventually enter the interior of drawer 283. At this time, the staff only needs to open drawer 283 to take out the magnetic waste inside drawer 283.

[0049] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A screening device for magnetic material processing, comprising a body (1), characterized in that: The body (1) is provided with a screening mechanism (2) inside, the screening mechanism (2) comprises a screen frame (21), the outer wall of the screen frame (21) is rotatably connected to the inner wall of the body (1), a frame cover (22) is provided on the upper part of the screen frame (21), the screen frame (21) and the frame cover (22) are detachably connected by a buckle, a screening hole (23) is provided at the bottom end of the screen frame (21), the inner wall of the body (1) is fixedly connected to a cylinder (24), the output shaft of the cylinder (24) is fixedly connected to a slide plate (25), the upper surface of the slide plate (25) is fixedly connected to an electromagnet (26), a shaking assembly (27) is provided inside the body (1), and a collecting assembly (28) is provided inside the body (1).

2. A screening device for magnetic material processing according to claim 1, characterized in that: The shaking assembly (27) includes a mounting chamber (271), the mounting chamber (271) being opened on the inner wall of the machine body (1) at the rear side of the slide plate (25), the inner wall of the mounting chamber (271) being fixedly connected to a mounting block (272), the top end of the mounting block (272) being fixedly connected to a motor (273), the output shaft of the motor (273) being fixedly connected to a rotating rod (274), the outer wall of the rotating rod (274) being fixedly connected to a rotating bar (275), and the rear end of the rotating bar (275) being fixedly connected to a control rod (276).

3. A screening device for magnetic material processing according to claim 2, characterized in that: The inner wall of the machine body (1) at the rear end of the installation bin (271) is provided with a sliding groove (277), the inner wall of the sliding groove (277) is slidably connected to a sliding rod (278), the inner wall of the sliding rod (278) is provided with a moving groove (279), the rear part of the control rod (276) is arranged inside the moving groove (279), the top end of the sliding rod (278) is fixedly connected to a moving block (2710), the inner wall of the moving block (2710) is provided with a moving hole (2711), a driving rod (2712) is provided inside the moving hole (2711), and the front end of the driving rod (2712) is fixedly connected to the left side of the rear end of the screen frame (21).

4. The magnetic material processing screening device according to claim 1, characterized in that: The collecting assembly (28) comprises a collecting bin (281), the inner wall of the collecting bin (281) is slidably connected to a slanted plate (282), the outer wall of the electromagnet (26) passes through the inner wall of the slanted plate (282), and the inner wall of the body (1) at the front end of the collecting bin (281) is slidably provided with a drawer (283).

5. The magnetic material processing screening device according to claim 1, characterized in that: The collecting assembly (28) further comprises an eccentric wheel (284), the rear end of the eccentric wheel (284) being fixedly connected to the front end of the rotating rod (274).

6. The magnetic material processing screening device according to claim 2, characterized in that: A groove having a length twice that of the rotating bar (275) is provided in the middle of the front end of the mounting block (272).

7. The magnetic material processing screening device according to claim 1, characterized in that: The outer wall of the screen frame (21) is rotatably connected to the inner wall of the machine body (1), and the cross section of the inner wall of the machine body (1) and the screen frame (21) at the same height is set to be arc-shaped.

8. The magnetic material processing screening device according to claim 1, characterized in that: The inner wall of the machine body (1) above the installation chamber (271) is provided with a hole whose top diameter is larger than the sieve hole (23) and whose bottom diameter is the same as the sieve hole (23).