Finished product detection device for graphite rings

By designing an automatic detection device and utilizing a combination of a support frame, a conveyor belt, a detection camera, and an electric telescopic rod, the problem of manually removing unqualified products during finished graphite ring inspection was solved, thus achieving automated detection and efficient collection.

CN223417781UActive Publication Date: 2025-10-10QINGDAO DEXING GRAPHITE NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422068469.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-10-10
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing graphite ring finished product inspection device requires manual removal of products with unqualified appearance, which wastes manpower.

Method used

Design an automatic inspection device including a support frame, a conveyor belt, an inspection camera, an electric telescopic rod and a collection box. The camera takes pictures and uploads images for automatic judgment, and the electric telescopic rod is used to push unqualified products into the collection box.

Benefits of technology

It realizes the automatic appearance inspection of graphite rings, reduces manual intervention, improves inspection efficiency and simplifies the collection process of unqualified products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of graphite ring detection devices, in particular to a finished product detection device for graphite rings, which comprises a device main body for detecting the graphite rings, the device main body comprises a support frame, a conveyor belt and a detection camera, the front side of the support frame is provided with the conveyor belt with a support column at the bottom, and the detection camera is arranged on the conveyor belt. A plurality of detection cameras used for shooting the appearance of the graphite ring are arranged over the conveying belt, a supporting piece composed of an inclined strut and a supporting plate is fixedly connected to the rear side of the supporting frame, a multi-section electric telescopic rod is tightly attached to the top of the supporting piece, and a push plate is fixedly connected to one end of the multi-section electric telescopic rod; according to the graphite ring collecting device, due to the fact that the automatic forward pushing structure and the collecting box are arranged on the device body, unqualified graphite rings can be conveniently collected in time, and due to the fact that the rotating plate is arranged on the collecting box, the graphite rings in the frame body can be conveniently discarded in a unified mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of graphite ring detection devices, in particular to a finished product detection device for graphite rings. Background Art

[0002] Graphite rings are made of flexible graphite tape or flexible graphite woven packing and are molded into ring products of different sizes. As an important sealing material, the performance and quality of graphite rings directly affect the sealing effect and the safe operation of the equipment. It is very necessary to conduct finished product inspection of graphite rings, and graphite ring finished product inspection devices came into being.

[0003] The graphite ring sheet inspection device usually consists of several cameras and a conveyor device. The camera takes pictures and automatically uploads them to the inspection system. The display screen of the inspection system is manually monitored. Then, products with unqualified appearance need to be manually removed, which wastes manpower. Therefore, a finished product inspection device for graphite rings is proposed to address the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a finished product detection device for graphite rings, so as to solve the problem of wasting manpower in manually removing graphite rings that do not meet the appearance standards.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A finished product inspection device for graphite rings, comprising a device body for inspecting graphite rings, the device body comprising a support frame, a conveyor belt and an inspection camera, a conveyor belt with a support column at the bottom being provided on the front side of the support frame, a plurality of inspection cameras for photographing the appearance of the graphite rings being provided directly above the conveyor belt, a support member consisting of an oblique support and a support plate being fixedly connected to the rear side of the support frame, a multi-section electric telescopic rod being tightly fitted on the top of the support member, a push plate being fixedly connected to one end of the multi-section electric telescopic rod, a plurality of holes being provided on the lower half of the support member, the multi-section electric telescopic rod passing through the holes provided on the support member, a collection box being provided on the front side of the conveyor belt, the collection box comprising a frame, a rotating plate, a rotating block, a magnetic block and a fixed bar.

[0007] Preferably, a wear-resistant layer is fixedly connected to the front side of the push plate, and the push plate is arranged below the detection camera.

[0008] Preferably, the bottom of the push plate is provided with two depressions, and rollers are provided at the depressions of the push plate, and the rollers are in contact with the conveyor belt.

[0009] Preferably, the front side of the conveyor belt frame is fitted with a frame body with an inclined bottom plate, the right side of the frame body is fixedly connected with a rotating block, the rear side of the rotating block is rotatably connected with a rotating plate, magnetic blocks for fixing are embedded in the rotating plate and the frame body, the rear side of the rotating plate is fitted with a fixing strip, and the fixing strip is tightly fitted to the front side of the conveyor belt frame.

[0010] Preferably, a fixing block is fixedly connected to the right side of the fixing bar and the left side of the frame, a bolt passes through the fixing block, and a positioning column is fixedly connected to the fixing bar and the rear side of the frame.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] In the utility model, the device body, support frame, conveyor belt, detection camera, support member, multi-section electric telescopic rod, hole and push plate are arranged. The detection camera takes a picture of the graphite ring on the surface of the conveyor belt, and uploads it to the detection system to automatically judge whether the appearance is qualified. If the system determines that it is an unqualified product, the user activates the multi-section electric telescopic rod corresponding to the bottom of the detection camera to put it in a stretched state, driving the push plate to move forward, and pushing the graphite ring on the surface of the conveyor belt forward. Compared with the existing technology that requires manual removal of unqualified products, this method saves more manpower by arranging the multi-section electric telescopic rod on the front side of the push plate. The wear-resistant layer makes it wear-resistant as a whole. The rollers embedded in the bottom of the push plate make the push plate move more smoothly. Through the collection box, the graphite ring is pushed forward by the multi-section electric telescopic rod and falls into the frame of the collection box. By setting the rotating plate, rotating block and magnetic block, since the bottom plate of the frame is tilted, the user rotates the rotating plate to the lower right, and the unqualified graphite rings in the frame fall from the right side, which is convenient for cleaning the collection box. The fixing strips, fixing blocks and bolts are provided to facilitate the fixation of the collection box. The positioning column is provided to ensure that the collection box has a positioning effect when installed. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic side view of the overall structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the push plate structure of the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the rotating plate of the utility model when it is opened.

[0017] In the figure: 1. Device body; 101. Support frame; 102. Conveyor belt; 103. Detection camera; 2. Support member; 3. Multi-section electric telescopic rod; 4. Hole; 5. Push plate; 6. Wear-resistant layer; 7. Roller; 8. Collection box; 801. Frame; 802. Rotating plate; 803. Rotating block; 804. Magnetic block; 805. Fixing bar; 9. Fixing block; 10. Bolt; 11. Positioning column. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0020] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0021] See also Figures 1-4 , the utility model provides a technical solution:

[0022] A finished product inspection device for graphite rings, comprising a device body 1 for inspecting graphite rings, the device body 1 comprising a support frame 101, a conveyor belt 102 and an inspection camera 103, a conveyor belt 102 with a support column at the bottom provided on the front side of the support frame 101, a plurality of inspection cameras 103 for photographing the appearance of the graphite rings provided just above the conveyor belt 102, a support member 2 consisting of an oblique support and a support plate fixedly connected to the rear side of the support frame 101, a multi-section electric telescopic rod 3 tightly fitted on the top of the support member 2, one end of the multi-section electric telescopic rod 3 is fixed A push plate 5 is connected, and a plurality of holes 4 are provided on the lower half of the support member 2. The multi-section electric telescopic rod 3 passes through the holes 4 provided on the support member 2. A collection box 8 is provided on the front side of the conveyor belt 102. The collection box 8 includes a frame 801, a rotating plate 802, a rotating block 803, a magnetic block 804 and a fixed bar 805. By setting the automatic forward pushing structure and the collection box 8 on the device body 1, it is convenient to collect unqualified graphite rings in time, and by setting the rotating plate 802 on the collection box 8, it is convenient to discard the graphite rings in the frame 801 in a unified manner.

[0023] The front side of the push plate 5 is fixedly connected with a wear-resistant layer 6, and the push plate 5 is arranged below the detection camera 103, so that the push plate 5 has a wear-resistant effect; the bottom of the push plate 5 is recessed in two places, and the recessed places of the push plate 5 are provided with rollers 7, and the rollers 7 and the conveyor belt 102 fit together, so that the push plate 5 moves more smoothly; the front side of the conveyor belt 102 frame is fitted with a frame body 801 with an inclined bottom plate, and the right side of the frame body 801 is fixedly connected with a rotating block 803, and the rear side of the rotating block 803 is rotatably connected to the rotating plate 802, Magnetic blocks 804 for fixing are embedded in the movable plate 802 and the frame 801. A fixing bar 805 is attached to the rear side of the rotating plate 802. The fixing bar 805 fits tightly against the front side of the conveyor belt 102 frame, which is convenient for collectively discarding the graphite rings in the frame 801. A fixing block 9 is fixedly connected to the right side of the fixing bar 805 and the left side of the frame 801. A bolt 10 passes through the fixing block 9. A positioning column 11 is fixedly connected to the fixing bar 805 and the rear side of the frame 801, which is convenient for disassembly and assembly of the collection box 8.

[0024] Working process: the equipment is powered on by an external power supply during operation. When the finished graphite ring inspection device is in use, the device body 1 is first placed in a suitable position, and the device body 1 is used in conjunction with the loading device to place the graphite ring to be inspected in the loading device. The graphite ring in the loading device is conveyed to the bottom of the inspection camera 103 through the conveyor belt 102. Several inspection cameras 103 respectively detect the chamfered corners, invisible and hidden corners of the graphite rings. At this time, the conveyor belt 102 is in a stopped state, and the inspection camera 103 takes pictures of the graphite ring directly below, and the pictures are uploaded to the inspection system. The system determines whether the finished graphite ring is qualified. If the system determines that it is unqualified, the user starts the corresponding multi-section electric telescopic rod 3. One end of the multi-section electric telescopic rod 3 passes through the hole 4 opened at the support frame 101. When it is in a stretched state, it drives the push plate 5 to move forward, and the roller 7 moves on the surface of the conveyor belt 102, so that the movement process of the push plate 5 is smoother, and the wear-resistant layer 6 on the front side of the push plate 5 contacts After the qualified graphite ring is found, the graphite ring is pushed forward until it falls into the frame 801 of the collection box 8. When there are many unqualified graphite rings in the frame 801, the frame 801 needs to be cleaned and the trash can is placed under the rotating plate 802. The user holds the rotating plate 802 and rotates it to the lower right. During the rotation, the distance between the magnetic block 804 of the rotating plate 802 and the magnetic block 804 of the frame 801 gradually increases and gradually loses the magnetic attraction. After the rotating plate 802 is fully opened, the bottom plate of the frame 801 is tilted, and the graphite ring inside can slide down from the right side until it falls into the trash can, which is convenient for cleaning the collection box 8. The user rotates the bolt 10 in the loosening direction until it is taken out. At this time, the entire collection box 8 can be removed for easy cleaning and maintenance. The automatic forward pushing structure and the collection box 8 set on the device main body 1 are convenient for timely collection of unqualified graphite rings, and the rotating plate 802 set on the collection box 8 are convenient for unified disposal of the graphite rings in the frame 801.

[0025] Any matters not described in detail in this specification are prior art known to those skilled in the art. Standard parts used in this utility model are commercially available, and special-shaped parts can be customized according to the description in the specification and the accompanying drawings. The specific connection methods of each part are all conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment are all conventional models in the prior art, and the circuit connections use conventional connection methods in the prior art, which will not be described in detail here.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A finished product inspection device for graphite rings, comprising a device body (1) for inspecting graphite rings, characterized in that: The device body (1) comprises a support frame (101), a conveyor belt (102) and a detection camera (103); a conveyor belt (102) having a support column at the bottom is provided on the front side of the support frame (101); a plurality of detection cameras (103) for photographing the appearance of graphite rings are provided directly above the conveyor belt (102); a support member (2) consisting of an oblique support and a support plate is fixedly connected to the rear side of the support frame (101); a multi-section electric telescopic rod (3) is tightly fitted on the top of the support member (2); a push plate (5) is fixedly connected to one end of the multi-section electric telescopic rod (3); a plurality of holes (4) are provided in the lower half of the support member (2); the multi-section electric telescopic rod (3) passes through the holes (4) provided in the support member (2); a collection box (8) is provided on the front side of the conveyor belt (102); the collection box (8) comprises a frame (801), a rotating plate (802), a rotating block (803), a magnetic block (804) and a fixing bar (805).

2. A finished product detection device for graphite rings according to claim 1, characterized in that: A wear-resistant layer (6) is fixedly connected to the front side of the push plate (5), and the push plate (5) is arranged below the detection camera (103).

3. A finished product detection device for graphite rings according to claim 1, characterized in that: The bottom of the push plate (5) is provided with two recesses, and rollers (7) are provided at the recesses of the push plate (5), and the rollers (7) are fitted to the conveyor belt (102).

4. A finished product detection device for graphite rings according to claim 1, characterized in that: The front side of the conveyor belt (102) frame is adhered to a frame body (801) with an inclined bottom plate, the right side of the frame body (801) is fixedly connected to a rotating block (803), the rear side of the rotating block (803) is rotatably connected to a rotating plate (802), and magnetic blocks (804) for fixing are embedded in the rotating plate (802) and the frame body (801), and the rear side of the rotating plate (802) is adhered to a fixing strip (805), and the fixing strip (805) is tightly adhered to the front side of the conveyor belt (102) frame.

5. The finished product detection device for graphite rings according to claim 1, characterized in that: The right side of the fixing bar (805) and the left side of the frame (801) are fixedly connected with a fixing block (9), a bolt (10) passes through the fixing block (9), and the rear side of the fixing bar (805) and the frame (801) are fixedly connected with a positioning column (11).