Automatic cleaning assembly for zinc ingot

Abstract

The utility model discloses an automatic zinc ingot cleaning assembly which comprises a zinc ingot initial area, a water spraying device, a first photographing recognition device, a zinc ingot grabbing mechanical arm, a zinc ingot placing area and a first air blasting device, and the zinc ingot initial area is used for placing uncleaned zinc ingots; the water spraying equipment is used for spraying water to the uncleaned zinc ingot; the first photographing identification equipment is used for photographing the zinc ingot which is not cleaned, and the position of the zinc ingot is calculated by the analysis equipment; the zinc ingot grabbing mechanical arm is used for grabbing the zinc ingots which are not cleaned and regularly placing the zinc ingots to specific positions and postures; the zinc ingot placing area is used for placing the grabbed zinc ingots; and the first air blowing equipment is used for blowing air to the placed zinc ingots and blowing away dust and water stains until the zinc ingots are dried. The zinc ingot cleaning device has the advantages that the integrated and automatic process is achieved, manual operation is omitted, the labor cost is reduced, and the zinc ingot cleaning efficiency and the overall operation efficiency of a production line are remarkably improved.

Description

Technical Field

[0001] The utility model relates to the field of zinc ingots, in particular to an automatic cleaning assembly of zinc ingots. Background Art

[0002] In the field of zinc ingot processing, zinc ingots, as an important industrial raw material, are widely used in various industries such as galvanizing, alloy manufacturing, and battery production. However, during the production, transportation, and storage of zinc ingots, their surfaces are easily contaminated by oil and other impurities. These impurities not only affect the quality of subsequent processing of the zinc ingots, but may also damage production equipment, reducing production efficiency and product quality stability.

[0003] Currently, the industry generally uses manual cleaning to treat the surface of zinc ingots, followed by manual drying. This traditional method has significant drawbacks: manual cleaning is labor-intensive and difficult to ensure consistent and thorough cleaning, resulting in low cleaning efficiency and high costs.

[0004] Therefore, developing an efficient, automated, and cost-effective zinc ingot surface cleaning and drying technology is crucial for enhancing the competitiveness of the zinc ingot processing industry, reducing production costs, and improving production efficiency. This invention addresses these challenges by providing an innovative zinc ingot surface cleaning and rapid drying device and method, aiming to achieve automated and intelligent pre-processing for zinc ingots, bringing technological innovation to the zinc ingot processing industry. Utility Model Content

[0005] The technical problem to be solved by the present invention is to provide an automatic cleaning assembly for zinc ingots.

[0006] The technical solution adopted by the present invention to solve the above technical problems is: an automatic cleaning assembly for zinc ingots, characterized by comprising: a zinc ingot initial area, a water spraying device, a first photo-taking and recognition device, a zinc ingot grabbing robot arm, a zinc ingot placing area, a zinc ingot placing area and a first air blast device, wherein the zinc ingot initial area is used for placing unwashed zinc ingots; the water spraying device is used for spraying water on the unwashed zinc ingots; the first photo-taking and recognition device is used for taking photos of the unwashed zinc ingots, and the position of the zinc ingots is calculated by the analysis device; the zinc ingot grabbing robot arm is used for grabbing the unwashed zinc ingots and placing the zinc ingots in a regular manner to a specific position and posture; the zinc ingot placing area is used for placing the grabbed zinc ingots; the first air blast device is used for blowing air to the zinc ingots after placement to blow away dust and water stains until they are dry; the unwashed zinc ingots are first placed in the zinc ingot initial area, and then the position is determined by the first photo-taking and recognition device and the zinc ingot grabbing robot arm is grabbed to the zinc ingot placing position, and after the zinc ingots are regularly placed, they are cleaned and dried by the first air blast device.

[0007] A further pre-selected solution of the present utility model is: the zinc ingot grabbing robot arm is provided with a second air blowing device and a second photo-taking and identification device; the second air blowing device is used for the zinc ingot grabbing robot arm to preliminarily blow away dust and water stains on the surface of the zinc ingot during the grabbing process; the second photo-taking and identification device is used for the zinc ingot grabbing robot arm to take a photo of the surface of the zinc ingot during the grabbing process, and analyze and calculate the quality of the zinc ingot.

[0008] A further pre-selected solution of the present invention is: the zinc ingot placement area includes a qualified zinc ingot placement area and an unqualified zinc ingot placement area; the qualified zinc ingot placement area is used to place the ingots after they pass the quality inspection by the second photo identification device; the unqualified zinc ingot placement area is used to place the ingots after they fail the quality inspection by the second photo identification device.

[0009] A further preselected solution of the present invention is: it also includes a supporting frame, and the water spraying equipment and the first photo-taking and identification equipment are both arranged on the supporting frame.

[0010] A further preselected solution of the present invention is: three trays are provided in the zinc ingot placement area, and the three trays are arranged in sequence, the middle tray is the placement area for unqualified zinc ingots, and the trays on both sides are the placement areas for qualified zinc ingots.

[0011] Compared with the existing technology, the ingenuity of the design of the utility model lies in its integrated and automated process, which eliminates manual operation, reduces labor costs, and significantly improves the cleaning efficiency of zinc ingots and the overall operating efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the utility model;

[0013] Figure 2 It is a three-dimensional diagram of the adsorption device in the present utility model. DETAILED DESCRIPTION

[0014] The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.

[0015] like Figure 1As shown, an automatic cleaning assembly for zinc ingots comprises a zinc ingot initial area 1, a water spraying device 2, a first photo-taking and recognition device 3, a zinc ingot grabbing robot arm 4, a zinc ingot placement area 5, and a first air blast device 6. The zinc ingot initial area 1 is used to place unwashed zinc ingots; the water spraying device 2 is used to spray water on the unwashed zinc ingots, and can spray water evenly and forcefully on the unwashed zinc ingots, effectively removing surface dirt and initial moistening, in preparation for subsequent cleaning. The first photo-taking and recognition device 3 is used to take a photo of the unwashed zinc ingot, and the position and posture of the zinc ingot are calculated by an analysis device. The accuracy of this step is directly related to the operating efficiency and success rate of the subsequent grabbing robot arm, and is a key link in the automated cleaning process. The zinc ingot grabbing robot arm 4 is used to grab the unwashed zinc ingots and place them neatly in a specific position. In this process, the flexibility and stability of the robot arm are fully demonstrated, ensuring the accuracy and efficiency of the grabbing action. The zinc ingot placement area 5 is used to place the zinc ingots after they have been grabbed; the first air blast device 6 is used to blow air into the zinc ingots after they have been placed, blowing away dust and water stains until they are dry; the unwashed zinc ingots are first placed in the zinc ingot initial area 1, and then the position is determined by the first photo recognition device 3 and the zinc ingot grabbing robot arm 4 is grabbed to the zinc ingot placement position. The existing technology can easily identify the position and posture through photos, and then the robot arm determines the grabbing method based on the position and posture to avoid failure to grab. After the zinc ingots are neatly placed, they are cleaned and dried by the first air blast device 6. This automatic cleaning assembly of zinc ingots achieves efficient cleaning and accurate classification of zinc ingots through integrated and automated design ideas, bringing significant economic and social benefits to the zinc ingot processing industry.

[0016] The zinc ingot grabbing robot arm 4 is equipped with a second air blast device and a second camera recognition device. The second air blast device is used to initially blow away dust and water stains from the surface of the zinc ingot during the grabbing process. The second camera recognition device is used to take photos of the surface of the zinc ingot during the grabbing process and analyze and calculate the quality of the zinc ingot. The zinc ingot placement area 5 includes a qualified zinc ingot placement area 5 and a failed zinc ingot placement area 5. The qualified zinc ingot placement area 5 is where ingots are placed after passing the quality inspection of the second camera recognition device; the failed zinc ingot placement area 5 is where ingots are placed after failing the quality inspection of the second camera recognition device. The zinc ingots are screened for quality during the cleaning process, increasing the functionality of the device and eliminating the subsequent step of screening the ingots. The robot also includes a support frame 9, on which the water spray device 2 and the first camera recognition device 3 are mounted. The zinc ingot placement area 5 is equipped with three trays, arranged in a sequence: the center tray serves as the failed zinc ingot placement area 11, and the side trays serve as the qualified zinc ingot placement area 12.

[0017] like Figure 2As shown, the zinc ingot grabbing robot arm 4 includes a robot arm body 13 and an adsorption device 14. The adsorption device 14 is arranged at the end of the robot arm body. The adsorption device 14 includes a vacuum generator 15, an adsorption sponge 16 and a support frame 17. The adsorption sponge 16 is arranged below the vacuum generator 15. The vacuum generator 15 is fixed on the support frame 17 to achieve the grabbing of the zinc ingot 20.

[0018] The above describes in detail the automatic cleaning assembly for zinc ingots provided by the present invention. Specific examples are used herein to illustrate the principles and implementation methods of the present invention. The description of the above examples is intended only to facilitate understanding of the present invention and its core concept. It should be noted that those skilled in the art may, without departing from the principles of the present invention, make various improvements and modifications to the present invention, and such improvements and modifications fall within the scope of protection of the claims of the present invention.

Claims

1. An automatic cleaning assembly for zinc ingots, characterized in that include: The zinc ingot initial area, water spray equipment, the first photo identification equipment, the zinc ingot grabbing robot arm, the zinc ingot placement area and the first blast equipment, The initial zinc ingot area is used to place unwashed zinc ingots; Water spraying equipment, used to spray water on unwashed zinc ingots; A first photographing and identifying device is used to take a photograph of the unwashed zinc ingot, and the position of the zinc ingot is calculated by the analyzing device; The zinc ingot grabbing robot arm is used to grab the unwashed zinc ingots and place them neatly in a specific position and posture; The zinc ingot placement area is used to place the zinc ingots after grabbing; The first air blowing device is used to blow air to the zinc ingots after they are placed to remove dust and water stains until they are dry; The unwashed zinc ingots are first placed in the initial zinc ingot area, and then the position is determined by the first photo recognition device and the zinc ingot grabbing robot arm grabs the zinc ingot to the zinc ingot placement position. After the zinc ingots are neatly placed, they are cleaned and dried by the first blowing device.

2. The automatic cleaning assembly for zinc ingots according to claim 1, characterized in that The zinc ingot grabbing robotic arm is provided with a second air blowing device and a second photo-taking and identification device; the second air blowing device is used for the zinc ingot grabbing robotic arm to preliminarily blow away dust and water stains on the surface of the zinc ingot during the grabbing process; the second photo-taking and identification device is used for the zinc ingot grabbing robotic arm to take photos of the surface of the zinc ingot during the grabbing process, and to analyze and calculate the quality of the zinc ingot.

3. The automatic cleaning assembly for zinc ingots according to claim 2, characterized in that The zinc ingot placement area includes a qualified zinc ingot placement area and an unqualified zinc ingot placement area; the qualified zinc ingot placement area is used to place the ingots after they have passed the quality inspection by the second photo recognition device; The unqualified zinc ingot placement area is used to place the ingots that fail the quality inspection by the second photo identification device.

4. The automatic cleaning assembly for zinc ingots according to claim 3, characterized in that It also includes a supporting frame, and the water spraying equipment and the first photo-taking and recognition equipment are both arranged on the supporting frame.

5. The automatic cleaning assembly for zinc ingots according to claim 3 is characterized in that The zinc ingot placement area is provided with three trays, which are arranged in sequence. The middle tray is a placement area for unqualified zinc ingots, and the trays on both sides are placement areas for qualified zinc ingots.

6. The automatic cleaning assembly for zinc ingots according to claim 1, characterized in that The zinc ingot grabbing robot arm includes a robot arm body and an adsorption device. The adsorption device is arranged at the end of the robot arm body. The adsorption device includes a vacuum generator, an adsorption sponge and a support frame. The adsorption sponge is arranged under the vacuum generator, and the vacuum generator is fixed on the support frame.

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