Steel wire straightener for steel wire rope production and processing

Abstract

The utility model provides a steel wire straightener for steel wire rope production and processing, which belongs to the technical field of steel wire rope straightening and comprises a workbench and a straightening and cleaning component arranged on the outer wall of the workbench, and the straightening and cleaning component comprises a straightening frame, a first guide wheel, an adjusting bolt, a moving table, a second guide wheel, a guide block, a rotating frame, a polishing rod and a driving component. The straightening frame is slidably embedded in the outer wall of the workbench, the first guide wheel is rotatably embedded in the inner wall of the straightening frame through a rotating shaft, the adjusting bolt is in threaded connection with the protruding end of the rotating shaft of the first guide wheel, and the moving table is embedded in the outer wall of the workbench. By means of the straightening and cleaning assembly, stable dead-corner-free cleaning and straightening of the steel wire rope can be achieved, the phenomena that impurities and rust adhere to the steel wire rope, due to straightening, part of the steel wire rope falls off, the straightening part is finally blocked with the impurities, follow-up straightening is affected, part of the rust and the impurities do not fall off, and follow-up procedures are affected are avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel wire rope straightening, and in particular relates to a steel wire straightener for producing and processing steel wire ropes. Background Art

[0002] Wire rope straightening is a multi-step and multi-technique process designed to eliminate bends and twists in the wire rope and restore it to a straight state. The following is a detailed analysis of the wire rope straightening process: The basic principle of wire rope straightening is to use mechanical or physical methods to induce a reverse bend in the wire rope, allowing the spring action to offset the residual curvature, thereby achieving straightening. This process requires the use of equipment such as straightening rollers and traction devices to roll and stretch the wire rope. Mechanical Straightening: Straightening with a Straightening Machine: For smaller diameter cold-drawn low-carbon steel wire, a straightening machine can be used. The straightening machine consists of a machine base, a straightening device, a traction device, and a cutting device. The straightening drum and traction rollers are driven by an electric motor, straightening the wire through rotation and stretching. This method is suitable for large-scale production and can simultaneously complete multiple processes such as rust removal, straightening, and cutting. Special straightening device: For straightening the steel wire after the wire rope is split, there are special devices such as ball screw drive, stepper motor driven straightening wheel, etc. These devices can achieve all-round straightening of the steel wire with little surface damage and will not damage the performance of the steel wire.

[0003] During the wire straightening process, the generation of wire rope debris is a significant concern, potentially leading to several drawbacks. The following is a detailed description of these drawbacks: Debris contamination: During the wire straightening process, mechanical forces or the inherent properties of the wire rope may generate metal debris. If not promptly removed, these debris can contaminate the work environment, increasing the difficulty and cost of cleaning. Safety hazards: Metal debris can land on the floor, equipment, or personnel in the work area, increasing the risk of accidental injuries such as scratches and puncture wounds. Debris can be particularly difficult to remove in humid or oily environments, posing a greater safety hazard. Reduced equipment life and increased wear: Metal debris accumulates within equipment, causing friction with components and increasing wear. This can severely impact the performance and lifespan of precision transmission components and sliding surfaces. Increased failure rate: Metal debris can also clog equipment oil and gas lines or cause electrical shorts, leading to equipment downtime and repairs, increasing production costs and delaying production schedules. Utility Model Content

[0004] The purpose of the utility model is to provide a steel wire straightener for producing and processing steel wire ropes, aiming to solve the problems raised by the background technology.

[0005] A steel wire straightener for producing and processing steel wire ropes, comprising:

[0006] Workbench;

[0007] The straightening and cleaning assembly is arranged on the outer wall of the workbench, wherein: the straightening and cleaning assembly includes a straightening frame, a first guide wheel, an adjusting bolt, a movable platform, a second guide wheel, a guide block, a rotating frame, a grinding rod and a driving assembly; the straightening frame is slidably embedded in the outer wall of the workbench, the first guide wheel is rotatably embedded in the inner wall of the straightening frame through a rotating shaft, the adjusting bolt is threadedly connected to the protruding end of the rotating shaft of the first guide wheel, the movable platform is embedded in the outer wall of the workbench, the second guide wheel is rotatably inserted at both sides of the top of the outer wall of the movable platform, the guide block is fixedly arranged at the top of the outer wall of the workbench, the rotating frame is rotatably embedded in the outer wall of the guide block, the grinding rod is embedded in the slot on the inner wall of the rotating frame, and the driving assembly is arranged on one side of the outer wall of the rotating frame.

[0008] Furthermore, the driving assembly includes a driven gear, a driving gear and a driving motor.

[0009] Furthermore, the driven gear is fixedly arranged on an outer wall of one end of the rotating frame, and the driving gear is fixedly arranged on an output end of the driving motor.

[0010] Furthermore, negative pressure shells are slidingly provided on both sides of the outer wall of the workbench.

[0011] Furthermore, the drive motor is fixedly arranged on the inner wall of the negative pressure shell.

[0012] Furthermore, the driven gear is meshed and transmission-connected with the outer wall of the driving gear.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The straightening and cleaning assembly can achieve stable cleaning and straightening of the wire rope without dead angles, avoiding impurities and rust attached to the wire rope, which may fall off partially due to straightening, and eventually cause the straightening parts to be stuck with debris, affecting subsequent straightening. In addition, some rust and debris do not fall off, which will affect subsequent processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 This is a three-dimensional diagram of the rotating frame of the utility model;

[0018] Figure 3It is a three-dimensional diagram of the second guide wheel of the utility model.

[0019] In the figure: 1. workbench; 2. negative pressure shell; 3. straightening frame; 4. first guide wheel; 5. adjusting bolt; 6. moving table; 7. second guide wheel; 8. guide block; 9. rotating frame; 10. grinding rod; 11. driven gear; 12. driving gear; 13. driving motor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0023] See also Figure 1-3 , the technical solutions provided in this embodiment are as follows:

[0024] A steel wire straightener for producing and processing steel wire ropes, comprising:

[0025] Workbench 1;

[0026] The straightening and cleaning assembly is arranged on the outer wall of the workbench 1, wherein: the straightening and cleaning assembly includes a straightening frame 3, a first guide wheel 4, an adjusting bolt 5, a movable platform 6, a second guide wheel 7, a guide block 8, a rotating frame 9, a polishing rod 10 and a driving assembly. The straightening frame 3 is slidably embedded in the outer wall of the workbench 1, the first guide wheel 4 is rotatably embedded in the inner wall of the straightening frame 3 through a rotating shaft, the adjusting bolt 5 is threadedly connected to the protruding end of the rotating shaft of the first guide wheel 4, the movable platform 6 is embedded in the outer wall of the workbench 1, the second guide wheel 7 is rotatably inserted at both sides of the outer wall top of the movable platform 6, the guide block 8 is fixedly arranged at the top of the outer wall of the workbench 1, the rotating frame 9 is rotatably embedded in the outer wall of the guide block 8, the polishing rod 10 is embedded in the inner wall slot of the rotating frame 9, and the driving assembly is arranged on one side of the outer wall of the rotating frame 9.

[0027] In the specific embodiment of the present invention, the straightening and cleaning component can achieve stable wire rope cleaning and straightening without dead angles, avoiding impurities and rust attached to the wire rope, which will cause part of it to fall off due to straightening, and eventually cause the straightening parts to be stuck with debris, affecting subsequent straightening, and some rust and debris will not fall off, which will affect subsequent processes. First, the wire rope releasing device is used to continuously supply the wire rope so that the wire rope is wound around the inner wall of the first guide wheel 4 and the second guide wheel 7, and the spacing between the first guide wheel 4 and the second guide wheel 7 is adjusted to ensure that it can cope with wire ropes of different sizes. The drive motor 13 is started to drive the active gear 12 to rotate, and then the driven gear 11 drives the rotating frame 9 to rotate at high speed. The polishing rod 10 performs high-speed friction cleaning on the outer wall of the wire rope, and then the debris falls into the interior of the negative pressure shell 2. The external negative pressure device and the pipeline are used to collect the internal debris of the negative pressure shell 2, and the debris is centrally processed after the debris collection is completed.

[0028] Specifically, the driving assembly includes a driven gear 11 , a driving gear 12 and a driving motor 13 .

[0029] In a specific embodiment of the present invention, stable power transmission can be ensured through the driving assembly.

[0030] Specifically, the driven gear 11 is fixedly disposed on an outer wall of one end of the rotating frame 9 , and the driving gear 12 is fixedly disposed on an output end of the driving motor 13 .

[0031] In a specific embodiment of the present invention, the driving gear 12 is fixedly arranged at the output end of the driving motor 13 to ensure stable power transmission.

[0032] Specifically, negative pressure shells 2 are slidingly sleeved on both sides of the outer wall of the workbench 1 .

[0033] In a specific embodiment of the present invention, the negative pressure shell 2 can form a sealed space.

[0034] Specifically, the driving motor 13 is fixedly arranged on the inner wall of the negative pressure shell 2 .

[0035] In a specific embodiment of the present invention, the drive motor 13 is fixedly arranged on the inner wall of the negative pressure shell 2, which can be easily installed and maintained.

[0036] Specifically, the driven gear 11 is meshed and transmission-connected with the outer wall of the driving gear 12 .

[0037] In a specific embodiment of the present invention, the driven gear 11 and the outer wall of the driving gear 12 are meshed and connected to each other, thereby ensuring high-precision transmission.

[0038] Working principle:

[0039] By using the straightening and cleaning component, stable wire rope cleaning and straightening without dead angles can be achieved, and impurities and rust attached to the wire rope can be avoided. Due to straightening, some of the impurities fall off, and eventually the straightening parts are stuck with debris, affecting subsequent straightening. Some rust and debris are not dropped, which will affect subsequent processes. First, the wire rope release device is used to continuously supply the wire rope so that the wire rope is wound around the inner wall of the first guide wheel 4 and the second guide wheel 7. The spacing between the first guide wheel 4 and the second guide wheel 7 is adjusted to ensure that wire ropes of different sizes can be handled. The drive motor 13 is started to drive the active gear 12 to rotate, and then the driven gear 11 drives the rotating frame 9 to rotate at high speed. The grinding rod 10 performs high-speed friction cleaning on the outer wall of the wire rope, and then the debris falls into the interior of the negative pressure shell 2. The internal debris of the negative pressure shell 2 is collected by the external negative pressure device and the pipeline, and the debris is collected and processed centrally after completion.

[0040] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A wire straightener for producing and processing wire ropes, characterized in that: include, Workbench (1); A straightening and cleaning assembly is provided on the outer wall of a workbench (1), wherein: the straightening and cleaning assembly comprises a straightening frame (3), a first guide wheel (4), an adjusting bolt (5), a moving platform (6), a second guide wheel (7), a guide block (8), a rotating frame (9), a grinding rod (10) and a driving assembly; the straightening frame (3) is slidably embedded in the outer wall of the workbench (1); the first guide wheel (4) is rotatably embedded in the inner wall of the straightening frame (3) through a rotating shaft; the adjusting bolt (5) is threadedly connected to the straightening frame (3); The movable platform (6) is connected to the protruding end of the rotating shaft of the first guide wheel (4), and is embedded in the outer wall of the workbench (1). The second guide wheel (7) is rotatably inserted at both sides of the top of the outer wall of the movable platform (6). The guide block (8) is fixedly arranged at the top of the outer wall of the workbench (1). The rotating frame (9) is rotatably embedded in the outer wall of the guide block (8). The polishing rod (10) is embedded in the slot of the inner wall of the rotating frame (9). The driving assembly is arranged on one side of the outer wall of the rotating frame (9).

2. A wire straightener for producing and processing wire ropes according to claim 1, characterized in that: The driving assembly comprises a driven gear (11), a driving gear (12) and a driving motor (13).

3. A wire straightener for producing and processing wire ropes according to claim 2, characterized in that: The driven gear (11) is fixedly arranged at an outer wall of one end of the rotating frame (9), and the driving gear (12) is fixedly arranged at an output end of the driving motor (13).

4. A wire straightener for producing and processing wire ropes according to claim 3, characterized in that: Negative pressure shells (2) are slidingly sleeved on both sides of the outer wall of the workbench (1).

5. A wire straightener for producing and processing wire ropes according to claim 4, characterized in that: The driving motor (13) is fixedly arranged on the inner wall of the negative pressure shell (2).

6. A wire straightener for producing and processing wire ropes according to claim 5, characterized in that: The driven gear (11) is meshed and transmission-connected with the outer wall of the driving gear (12).

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