Hot mounting shaft assembly equipment of laminator core

By designing automated heat-mounting shaft assembly equipment and using motors and cylinder clamps to achieve automated assembly of heat-mounting shafts and accessories, the problems of low manual assembly efficiency and difficult quality control were solved, and an efficient assembly process was achieved.

CN223418835UActive Publication Date: 2025-10-10HUIZHOU YUANAO INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422758239.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-10
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

In the prior art, the end assembly of the heat-mounting shaft relies on manual operation, resulting in low assembly efficiency and difficulty in quality control.

Method used

A hot laminating shaft assembly equipment was designed, which included a main electrical control box, a conveying mechanism, a transfer assembly mechanism and a vibrating loading tray. The equipment used motor drive and cylinder clamps to realize the automatic assembly of hot laminating shafts and accessories, and the transmission system was used to achieve precise conveying and clamping of accessories.

Benefits of technology

The automatic assembly of the hot-mounting shaft is realized, which improves the assembly efficiency and ensures the assembly quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses hot mounting shaft assembly equipment for a laminator core, which comprises a main body electric control box, a conveying mechanism is mounted in the middle of the main body electric control box, transfer assembly mechanisms are mounted at two ends of the upper end face of the main body electric control box, and vibration feeding discs are mounted at two ends of the main body electric control box. The front end face of the transfer assembling mechanism is provided with two conveying trough plates, the two conveying trough plates are fixedly connected with the main body electric cabinet, one end of each conveying trough plate is fixedly provided with a conveying positioning seat, and the other end of each conveying trough plate is connected with a vibration feeding disc in a penetrating mode. The transferring and assembling mechanism comprises a horizontal mounting base, a first transmission motor is fixedly mounted at one end of the horizontal mounting base, and a vertical mounting base is slidably connected to the front end face of the horizontal mounting base. By automatically conveying and clamping the hot mounting shaft of the laminator core and accessories thereof, the assembly operation can be conveniently and quickly realized, the assembly quality is ensured, and the assembly efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot-mounting shaft assembly, in particular to hot-mounting shaft assembly equipment for a laminator core. Background Art

[0002] The laminator movement is the core component of the laminator, responsible for achieving the bonding of plastic film and objects and completing the laminating process. The movement usually includes an internal bracket, a hot laminating shaft, an extrusion roller group and a driving mechanism. The hot laminating shaft is located at the input end of the laminating and is used to heat the plastic film; the extrusion roller group is located at the output end to ensure that the film and the object are tightly bonded. The movement drives the hot laminating shaft and the extrusion roller group through the driving mechanism. The hot laminating shaft heats the plastic film to an appropriate temperature, and then the extrusion roller group presses the heated film and the object tightly together to complete the laminating. When producing the hot laminating shaft, both ends of the hot laminating shaft need to be assembled.

[0003] However, the existing method of assembling the end of the hot laminating shaft is usually manual assembly, which requires precise handling of the hot laminating shaft and accessories, resulting in low assembly efficiency and uncontrollable assembly quality. Therefore, this method does not meet existing needs. We have proposed a hot laminating shaft assembly device for a laminator core. Utility Model Content

[0004] The purpose of the utility model is to provide a hot-mounting shaft assembly device for a laminator core, so as to solve the problems raised in the above background technology that the end of the hot-mounting shaft is usually assembled manually, the hot-mounting shaft and accessories need to be accurately taken, the assembly efficiency is low, and the assembly quality cannot be controlled.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hot mounting shaft assembly device for a laminator core, comprising a main body electric control box, a conveying mechanism installed in the middle of the main body electric control box, transfer assembly mechanisms installed at both ends of the upper end surface of the main body electric control box, a vibrating loading tray installed at both ends of the main body electric control box, a conveying trough plate installed at the front end surface of the transfer assembly mechanism, two conveying trough plates are fixedly connected to the main body electric control box, a feeding positioning seat is fixedly installed at one end of the conveying trough plate, and the other end of the conveying trough plate is through-connected to the vibrating loading tray;

[0006] The transfer assembly mechanism includes a horizontal mounting seat, a first transmission motor is fixedly mounted on one end of the horizontal mounting seat, a front end surface of the horizontal mounting seat is slidably connected to a vertical mounting seat, a second transmission motor is fixedly mounted on the upper end of the vertical mounting seat, a front end surface of the vertical mounting seat is slidably connected to a transmission slide, a cylinder is fixedly mounted on one end of the transmission slide, and a clamp is slidably connected to the inner side of the other end of the transmission slide.

[0007] Preferably, the conveying mechanism includes a double-layer belt frame, two third transmission motors are fixedly installed on the inner side of one end of the double-layer belt frame, a transmission belt is movably installed above the third transmission motor, and transmission rollers are provided on the inner sides of both ends of the transmission belt, and the output end of the third transmission motor is connected to the transmission roller through a steel belt transmission.

[0008] Preferably, the upper end of the double-layer belt rack is slidably connected to two assembly jigs, and guide wheels are provided between the four end corners of the assembly jig and the double-layer belt rack, and the four end corners of the assembly jig are rollingly connected to the conveying mechanism through the guide wheels.

[0009] Preferably, the vibrating loading plate is fixedly connected to the conveying trough plate, the inner side of the conveying trough plate is provided with a conveying trough, and the upper end surface of the feeding positioning seat is provided with a positioning groove.

[0010] Preferably, a transmission screw is provided on the inner side of the horizontal mounting seat and the vertical mounting seat, the output end of the first transmission motor passes through the horizontal mounting seat and is connected to one of the transmission screws through a coupling, the output end of the second transmission motor passes through the vertical mounting seat and is connected to the other transmission screw through a coupling, and the transmission slide and the vertical mounting seat are both connected to the transmission screw through threads.

[0011] Preferably, the output end of the cylinder passes through the transmission slide and is fixedly connected to the clamping claw, and the clamping claw slides linearly back and forth along the axis of the cylinder.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model drives the assembly jig to move horizontally through the transmission belt by the third transmission motor. The assembly jig can maintain stable horizontal movement by rolling relative to the double-layer belt frame through the guide wheel under the driving action of the transmission belt. The conveying trough plate arranges and guides the accessories and conveys them to the feeding positioning seat. The first transmission motor drives the vertical mounting seat to move horizontally, and the second transmission motor drives the transmission slide to move vertically. Then, the vertical mounting seat and the transmission slide move in the XZ direction to realize the two-way adjustment of the cylinder, and the position adjustment of the cylinder and the clamping claw driven by the transmission slide is realized, which is convenient for clamping and transporting the accessories.

[0014] 2. The utility model drives the clamping claws to slide and clamp the accessories on the inner side of the feeding positioning seat through the cylinder, and then stops the transmission of the transmission belt and the assembly jig. By re-adjusting the transmission slide, the cylinder can drive the clamping claws to assemble the accessories to the two ends of the hot laminating shaft, realizing the automatic assembly and conveying operation of the hot laminating shaft. By automatically conveying and clamping the hot laminating shaft and its accessories of the laminator core, it can facilitate the rapid realization of assembly operation, ensure assembly quality, and improve assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a structural diagram of the transfer assembly mechanism of the utility model;

[0017] Figure 3 It is a structural diagram of the conveying mechanism of the utility model.

[0018] In the figure: 1. Main electrical control box; 2. Vibrating loading tray; 3. Transfer assembly mechanism; 4. Conveying mechanism; 5. Conveying trough plate; 6. Horizontal mounting seat; 7. Vertical mounting seat; 8. First transmission motor; 9. Second transmission motor; 10. Transmission slide; 11. Clamping jaw; 12. Cylinder; 13. Feeding positioning seat; 14. Double-layer belt rack; 15. Third transmission motor; 16. Transmission belt; 17. Assembly jig; 18. Guide wheel. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] The first transmission motor 8 (model GV50-3.7KW-60-S), the second transmission motor 9 (model KOM7080), the cylinder 12 (model CG3LN25-100) and the third transmission motor 15 (model GV50-3.7KW-60-S) mentioned in the present invention can all be purchased from the market or obtained through private customization.

[0021] See also Figure 1 and Figure 2 The utility model provides an embodiment of a hot mounting shaft assembly device for a laminator core, comprising a main body electric control box 1, a conveying mechanism 4 is installed in the middle of the main body electric control box 1, and transfer assembly mechanisms 3 are installed at both ends of the upper end surface of the main body electric control box 1, and a vibrating loading tray 2 is installed at both ends of the main body electric control box 1. A conveying trough plate 5 is installed on the front end surface of the transfer assembly mechanism 3, and the two conveying trough plates 5 are fixedly connected to the main body electric control box 1. One end of the conveying trough plate 5 is fixedly installed with a feeding positioning seat 13, and the vibrating loading tray 2 is fixedly connected to the conveying trough plate 5. A conveying trough is provided on the inner side of the conveying trough plate 5, and a positioning groove is provided on the upper end surface of the feeding positioning seat 13. The other end of the conveying trough plate 5 is connected through the vibrating loading tray 2, and the accessories are automatically conveyed and positioned through the feeding positioning seat 13 through the vibrating loading tray 2 and the conveying trough plate 5.

[0022] See also Figure 2The transferring and assembling mechanism 3 comprises a horizontal mounting base 6, one end of the horizontal mounting base 6 is fixedly provided with a first transmission motor 8, the front end surface of the horizontal mounting base 6 is slidably connected with a vertical mounting base 7, the upper end of the vertical mounting base 7 is fixedly provided with a second transmission motor 9, the front end surface of the vertical mounting base 7 is slidably connected with a transmission sliding base 10, the inner sides of the horizontal mounting base 6 and the vertical mounting base 7 are both provided with transmission screws, the output end of the first transmission motor 8 penetrates through the horizontal mounting base 6 and is connected with one of the transmission screws through a shaft coupling, the output end of the second transmission motor 9 penetrates through the vertical mounting base 7 and is connected with the other transmission screw through a shaft coupling, the transmission sliding base 10 and the vertical mounting base 7 are both connected with the transmission screws through threads, the transferring and assembling of the accessory can be realized by moving the vertical mounting base 7 and the transmission sliding base 10 in the XZ direction;

[0023] One end of the transmission sliding base 10 is fixedly provided with a pneumatic cylinder 12, the inner side of the other end of the transmission sliding base 10 is slidably connected with a clamping jaw 11, the output end of the pneumatic cylinder 12 penetrates through the transmission sliding base 10 and is fixedly connected with the clamping jaw 11, the clamping jaw 11 linearly reciprocates along the axis of the pneumatic cylinder 12, so that the pneumatic cylinder 12 can clamp and assemble the accessory through the clamping jaw 11 when the transmission sliding base 10 drives the pneumatic cylinder 12 to adjust the position.

[0024] Please refer to Figure 1 and Figure 3 The conveying mechanism 4 comprises a double-layer belt frame 14, the inner side of one end of the double-layer belt frame 14 is fixedly provided with two third transmission motors 15, the upper side of the third transmission motor 15 is movably provided with a transmission belt 16, the inner sides of the two ends of the transmission belt 16 are both provided with transmission rollers, the output end of the third transmission motor 15 is connected with the transmission rollers through a steel belt transmission, so that the third transmission motor 15 drives the assembling jig 17 to move horizontally through the transmission belt 16;

[0025] The upper end of the double-layer belt frame 14 is slidably connected with two assembling jigs 17, the four corner ends of the assembling jig 17 are both provided with guide wheels 18 between the double-layer belt frame 14, the four corner ends of the assembling jig 17 are all connected with the conveying mechanism 4 through the guide wheels 18, the guide wheels 18 can keep the horizontal movement stable relative to the double-layer belt frame 14.

[0026] In use, the accessory is placed on the inner side of the vibrating feeding disc 2, the power is turned on, the hot mounting shaft is clamped and placed on the upper end of the assembling jig 17 by the external mechanical hand, the upper part of the conveying mechanism 4 is provided with the transmission belt 16, the power is turned on, the third transmission motor 15 is started, so that the third transmission motor 15 drives the assembling jig 17 to move horizontally through the transmission belt 16 under the support of the conveying mechanism 4, the four corner ends of the assembling jig 17 are all rotatably connected with the guide wheels 18, so that the assembling jig 17 can keep the horizontal movement stable relative to the double-layer belt frame 14 through the guide wheels 18 under the driving action of the transmission belt 16;

[0027] The fittings are output to the inner side of the conveying groove plate 5 by the vibration feeding disc 2, and then the conveying groove plate 5 arranges and guides the fittings and conveys them to the material conveying positioning seat 13. The first transmission motor 8 and the second transmission motor 9 are started, so that the first transmission motor 8 drives the vertical mounting seat 7 to move horizontally under the support of the horizontal mounting seat 6, and the second transmission motor 9 drives the transmission sliding seat 10 to move vertically under the support of the vertical mounting seat 7. The two-way adjustment of the air cylinder 12 can be realized by moving the vertical mounting seat 7 and the transmission sliding seat 10 in the XZ direction, and then the transmission sliding seat 10 drives the air cylinder 12 and the clamping jaw 11 to move to one side of the material conveying positioning seat 13.

[0028] The air cylinder 12 is started, so that the air cylinder 12 drives the clamping jaw 11 to slide under the support of the transmission sliding seat 10 and clamps the fittings inside the material conveying positioning seat 13, and then the transmission belt 16 and the assembly jig 17 are stopped conveying. The fittings can be assembled to the two ends of the hot mounting shaft by the air cylinder 12 driving the clamping jaw 11 through the re-adjustment of the transmission sliding seat 10, so as to realize the automatic assembly and conveying operation of the hot mounting shaft.

[0029] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A device for assembling a hot-mounting shaft of a laminator core, comprising a main electrical control box (1), characterized in that: A conveying mechanism (4) is installed in the middle of the main electric control box (1), and transfer assembly mechanisms (3) are installed at both ends of the upper end surface of the main electric control box (1). A vibrating loading tray (2) is installed at both ends of the main electric control box (1), and a conveying trough plate (5) is installed on the front end surface of the transfer assembly mechanism (3). The two conveying trough plates (5) are fixedly connected to the main electric control box (1), and a feeding positioning seat (13) is fixedly installed at one end of the conveying trough plate (5), and the other end of the conveying trough plate (5) is connected to the vibrating loading tray (2). The transfer assembly mechanism (3) includes a horizontal mounting seat (6), one end of which is fixedly mounted with a first transmission motor (8), a front end surface of the horizontal mounting seat (6) is slidably connected to a vertical mounting seat (7), an upper end of the vertical mounting seat (7) is fixedly mounted with a second transmission motor (9), a front end surface of the vertical mounting seat (7) is slidably connected to a transmission slide (10), one end of the transmission slide (10) is fixedly mounted with a cylinder (12), and the inner side of the other end of the transmission slide (10) is slidably connected to a clamping claw (11).

2. The hot-mounting shaft assembly device for a laminator core according to claim 1, characterized in that: The conveying mechanism (4) includes a double-layer belt frame (14), two third transmission motors (15) are fixedly installed on the inner side of one end of the double-layer belt frame (14), a transmission belt (16) is movably installed above the third transmission motor (15), and transmission rollers are provided on the inner sides of both ends of the transmission belt (16), and the output end of the third transmission motor (15) is connected to the transmission roller through a steel belt transmission.

3. The hot-mounting shaft assembly device for a laminator core according to claim 2, characterized in that: The upper end of the double-layer belt rack (14) is slidably connected to two assembly jigs (17), and guide wheels (18) are provided between the four end corners of the assembly jig (17) and the double-layer belt rack (14). The four end corners of the assembly jig (17) are rollingly connected to the conveying mechanism (4) through the guide wheels (18).

4. The hot-mounting shaft assembly device for a laminator core according to claim 3, characterized in that: The vibrating loading tray (2) is fixedly connected to the conveying trough plate (5), the inner side of the conveying trough plate (5) is provided with a conveying trough, and the upper end surface of the feeding positioning seat (13) is provided with a positioning groove.

5. The hot-mounting shaft assembly device for a laminator core according to claim 4, characterized in that: The inner sides of the horizontal mounting seat (6) and the vertical mounting seat (7) are both provided with transmission screws, the output end of the first transmission motor (8) passes through the horizontal mounting seat (6) and is connected to one of the transmission screws through a coupling, the output end of the second transmission motor (9) passes through the vertical mounting seat (7) and is connected to the other transmission screw through a coupling, and the transmission slide (10) and the vertical mounting seat (7) are both connected to the transmission screws through threads.

6. The hot-mounting shaft assembly device for a laminator core according to claim 5, characterized in that: The output end of the cylinder (12) passes through the transmission slide (10) and is fixedly connected to the clamping claw (11), and the clamping claw (11) slides linearly back and forth along the axis of the cylinder (12).