Automatic assembling machine for ball valve handle

Abstract

The utility model relates to the technical field of ball valve handle assembling machines, and discloses an automatic ball valve handle assembling machine which comprises a machine table, a rotating motor is fixedly connected to the top end of the machine table, a rotating disc is fixedly connected to the driving end of the rotating motor, a plurality of placing tables are fixedly connected to the top end of the rotating disc, and a placing assembly is arranged on the left front side of the top end of the machine table. A pin detection mechanism is fixedly connected to the left side of the top end of the machine table, and a mounting assembly is arranged on the left rear side of the top end of the machine table and used for feeding and mounting handles. According to the utility model, the pin detection and installation of the ball valve, the feeding and installation of the handle, the feeding and installation of the screw and the feeding and installation of the handle cap are completed through various mechanisms, and the installation of the ball valve handle is completed without manual operation of a worker, so that the working efficiency is improved, the human resource cost is reduced, and meanwhile, the safety risk of manual assembly can be effectively avoided; and the safety is high.

Description

Technical Field

[0001] The utility model relates to the technical field of ball valve handle assembly machines, in particular to an automatic ball valve handle assembly machine. Background Art

[0002] Ball valves are widely used valves, mainly used to control the flow of fluids. They have the characteristics of quick opening and closing, good sealing performance, and easy use. Ball valves can be opened and closed quickly, and can be fully opened or closed by rotating 90 degrees. They are suitable for occasions that require frequent operation, such as industrial pipelines, water supply systems, etc.

[0003] In existing ball valve handle assembly machines, workers are required to perform manual assembly. The manual assembly speed is limited, and the workers' operating speed and continuous work ability directly affect productivity. The human resource cost is high. At the same time, manual assembly may also pose safety risks.

[0004] In this regard, in response to this technical problem, the present application proposes an automatic assembly machine for ball valve handles. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art, and the proposed ball valve handle automatic assembly machine completes the pin detection and installation of the ball valve, the loading and installation of the handle, the loading and installation of the screws and the loading and installation of the handle cap through multiple mechanisms, thereby completing the installation of the ball valve handle. It does not require workers to manually install it, thereby improving work efficiency and reducing human resource costs. At the same time, it can effectively avoid the safety risks of manual assembly and has high safety.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] The automatic assembly machine for ball valve handles includes a machine platform, wherein the top of the machine platform is fixedly connected to a rotating motor, the driving end of the rotating motor is fixedly connected to a turntable, the top of the turntable is fixedly connected to multiple placement tables, a placement component is provided on the left front side of the top of the machine platform for placing pins, a pin detection mechanism is fixedly connected to the left side of the top of the machine platform, an installation component is provided on the left rear side of the top of the machine platform for loading and installing the handle, a screw loading mechanism is fixedly connected to the rear side of the top of the machine platform, a detection component is provided on the right rear side of the top of the machine platform for detecting the air tightness of the ball valve, a handle cap installation mechanism is fixedly connected to the right side of the top of the machine platform, and a blanking component is provided on the right front side of the top of the machine platform for blanking the installed ball valve.

[0008] Furthermore, the placement component includes a pin vibration plate fixedly connected to the left side of the pin detection mechanism corresponding to the left side of the top of the machine, and the front and rear sides of the left end of the pin vibration plate are fixedly connected to connecting pipes.

[0009] Furthermore, the other end of the connecting pipe is fixedly connected to a pin station mechanism, and the bottom end of the pin station mechanism is fixedly connected to the left front side of the top of the machine.

[0010] Furthermore, the mounting assembly includes a handle loading mechanism fixedly connected to the left rear side of the top end of the machine platform, and the outer wall of the handle loading mechanism is connected to the handle vibration box through a guide rail.

[0011] Furthermore, a vibration motor is provided on the inner wall of the handle vibration box, and a discharge tray is fixedly connected to the top of the vibration motor.

[0012] Furthermore, the detection component includes a pressure-maintaining mechanism fixedly connected to the right rear side of the top of the machine, and a fixed disk is fixedly connected to the top of the rotating motor.

[0013] Furthermore, a plurality of sealing blocks are fixedly connected to the right rear side of the top end of the fixed disk, and the sealing blocks are all arranged on the left front side of the pressure maintaining mechanism.

[0014] Furthermore, the blanking assembly includes a blanking mechanism fixedly connected to the right front side of the top of the machine, and a blanking opening is fixedly provided on the right front side of the machine corresponding to the front side of the blanking mechanism.

[0015] Furthermore, the handle feeding mechanism, the screw feeding mechanism and the handle cap mounting mechanism are all provided with a clamping mechanism at one inward end, and the bottom ends of the clamping mechanisms are all fixedly connected to the top of the machine platform.

[0016] Furthermore, the lower sides of the inner walls of the pin detection mechanism and the pressure maintaining mechanism are fixedly connected with a lifting mechanism.

[0017] The utility model has the following beneficial effects:

[0018] 1. In the utility model, the pin detection and installation of the ball valve, the loading and installation of the handle, the loading and installation of the screw and the loading and installation of the handle cap are completed through multiple mechanisms, so the installation of the ball valve handle is completed. There is no need for workers to install it manually, which improves work efficiency and reduces human resource costs. At the same time, it can effectively avoid the safety risks of manual assembly and has high safety.

[0019] 2. In the present invention, the ball valve after processing can be clamped from the placement table and placed on the discharge port through the discharge mechanism and the discharge port to complete the discharge, thereby reducing human errors and improving product quality and consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional diagram of the ball valve handle automatic assembly machine proposed in the utility model;

[0021] Figure 2 This is the machine structure diagram of the ball valve handle automatic assembly machine proposed in this utility model;

[0022] Figure 3 The utility model discloses a fixed disc structure diagram of ball valve handle automatic assembly machine is provided for the utility model puts forward.

[0023] Figure 4 The utility model discloses a fixed disc structure diagram of ball valve handle automatic assembly machine is provided for the utility model puts forward.

[0024] Figure 5 The utility model discloses a fixed disc structure diagram of ball valve handle automatic assembly machine is provided for the utility model puts forward.

[0025] Figure 6 The utility model discloses a fixed disc structure diagram of ball valve handle automatic assembly machine is provided for the utility model puts forward.

[0026] Figure 7 The utility model discloses a fixed disc structure diagram of ball valve handle automatic assembly machine is provided for the utility model puts forward.

[0027] Figure 8 The utility model discloses a fixed disc structure diagram of ball valve handle automatic assembly machine is provided for the utility model puts forward.

[0028] Figure 9 The utility model discloses a fixed disc structure diagram of ball valve handle automatic assembly machine is provided for the utility model puts forward.

[0029] Figure 10 The utility model discloses a fixed disc structure diagram of ball valve handle automatic assembly machine is provided for the utility model puts forward.

[0030] Figure 11 The utility model discloses a fixed disc structure diagram of ball valve handle automatic assembly machine is provided for the utility model puts forward.

[0031] Legend:

[0032] 1, machine table, 2, rotary motor, 3, carousel, 4, placing table, 5, fixed disc, 6, pin position mechanism, 7, pin vibration disc, 8, connecting pipe, 9, pin detection mechanism, 10, handle vibration box, 11, handle feeding mechanism, 12, screw feeding mechanism, 13, pressure maintaining mechanism, 14, sealing block, 15, handle cap installation mechanism, 16, discharging mechanism, 17, discharging port, 18, clamping mechanism. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0034] Reference Figure 1-Figure 3 As shown, the utility model provides an embodiment: an automatic assembly machine for ball valve handles, including a machine 1, a rotating motor 2 is fixedly connected to the top of the machine 1, a turntable 3 is fixedly connected to the driving end of the rotating motor 2, a plurality of placement tables 4 are fixedly connected to the top of the turntable 3 for placing pins, and a pin detection mechanism 9 is fixedly connected to the left side of the top of the machine 1 for loading and installing the handle, reference Figure 7 , the rear side of the top of the machine 1 is fixedly connected with a screw feeding mechanism 12 for testing the air tightness of the ball valve, refer to Figure 9 , the top right side of the machine 1 is fixedly connected with a handle cap mounting mechanism 15, refer to Figure 4 The left side of the pin detection mechanism 9 corresponding to the top left of the fixed connection machine 1 is fixedly connected with a pin vibration plate 7, and the front and rear sides of the left end of the pin vibration plate 7 are fixedly connected with a connecting pipe 8. The other end of the connecting pipe 8 is fixedly connected to the pin station mechanism 6. The bottom end of the pin station mechanism 6 is fixedly connected to the left front side of the top of the machine 1. Figure 5 and Figure 6 , fixedly connected to the left rear side of the top of the machine 1 is a handle loading mechanism 11, the outer wall of the handle loading mechanism 11 is connected to the handle vibration box 10 through a guide rail, the inner wall of the handle vibration box 10 is provided with a vibration motor, and the top of the vibration motor is fixedly connected to the discharge tray, reference Figure 8 , a pressure-maintaining mechanism 13 is fixedly connected to the right rear side of the top of the machine 1, a fixed disk 5 is fixedly connected to the top of the rotating motor 2, and a plurality of sealing blocks 14 are fixedly connected to the right rear side of the top of the fixed disk 5. The sealing blocks 14 are all arranged on the left front side of the pressure-maintaining mechanism 13.

[0035] Specifically, vibration motors are installed in the pin vibration plate 7, the handle vibration box 10, the handle feeding mechanism 11 and the handle cap installation mechanism 15, so as to vibrate the material into the guide rail for feeding each time. The pin detection and installation of the ball valve, the feeding and installation of the handle, the screw feeding and installation and the handle cap feeding and installation are completed through a variety of mechanisms to complete the installation of the ball valve handle. There is no need for workers to install it manually, which improves work efficiency and reduces human resource costs. At the same time, it can effectively avoid the safety risks of manual assembly and has high safety.

[0036] refer to Figure 1 and Figure 10 As shown, it is used to unload the ball valve that has been installed. It is fixedly connected to the unloading mechanism 16 on the right front side of the top of the machine 1. The unloading port 17 is fixed to the front side of the unloading mechanism 16 on the right front side of the machine 1. Figure 10 and Figure 11As shown, the handle feeding mechanism 11, the screw feeding mechanism 12 and the handle cap mounting mechanism 15 are all provided with a clamping mechanism 18 at the inner end, and the bottom ends of the clamping mechanism 18 are fixedly connected to the top of the machine 1, and the pin detection mechanism 9 and the lower side of the inner wall of the pressure maintaining mechanism 13 are fixedly connected with a lifting mechanism.

[0037] Specifically, through the unloading mechanism 16 and the unloading port 17, the ball valve after processing can be clamped from the placement table 4 and placed on the unloading port 17 to complete the unloading, thereby reducing human errors and improving product quality and consistency.

[0038] Working principle: first, the workers manually installed ball valve placed on the placement table 4, while starting the rotating motor 2, rotating motor 2 drive turntable 3 clockwise rotation, rotating the ball valve placement table 4 first pin site mechanism 6, through the pin vibrating disc 7 in the extraction pump will be taken out of the disc pin, and through the connecting pipe 8 into the pin site mechanism 6, and fall into the guide block, and through the cylinder will guide block right side push, pin align ball valve needs to be installed in the part, and then pull the guide block to both sides, the pin dropped into the ball valve, installation is completed, again through the rotating motor 2 drive turntable 3 rotation, rotating the placement table 4 pin detection mechanism 9 under side, through the detector on the direction of the pin detection, when it needs to be rotated, motor drive connecting block and pin rotation, turn to the correct direction, and then start the upper side of the top mechanism, support the valve body under side, at the same time start the pin detection mechanism 9 in the hydraulic rod, the pin installed in the valve body, installation is completed, the top mechanism and hydraulic rod back to the original position, and through the turntable 3 rotation to handle feeding mechanism 11 under side, first through the handle vibrating box 10 in the vibration motor, the handle through the track to handle feeding mechanism 11 on the acquisition block, the handle card in the acquisition block, and through the motor drive acquisition block rotation, handle align valve body, and through the hydraulic rod handle align valve body on the installation position, at the same time in the handle feeding mechanism 11 front side clamping mechanism 18, through the air pump, the clamping block upward, and through the hydraulic rod clamping block to both sides move to the middle side, clamping and fixing one end of the valve body, and through the cylinder in the handle feeding mechanism 11 moves to the handle side, at the same time through the hydraulic rod downward, the handle installed in the valve body, installation is completed, the acquisition block, clamping block and pressing block back to the original position, and again through the turntable 3 valve body conveying to screw feeding mechanism 12 under side, first through the clamping mechanism 18 clamping and fixing the valve body, then through the vibration motor, the stored screw through the guide rail conveying to the temporary block, and through the vacuum suction device screw upward extraction, and through the cylinder, the screw align valve body, and through the hydraulic rod downward, the screw installed in the valve body, installation is completed, clamping block back to the original position, at the same time through the turntable 3 placement table 4 conveying to the pressure maintaining mechanism 13 under side, first through the upper top mechanism limit valve body, at the same time through the rear hydraulic rod the movable block to the left side activity, the valve body one end sealing, at the same time through the sealing block 14 the other end of the valve body sealing, at the same time through the cylinder driven switch block downward, and its card into the handle outer wall, and through the motor drive cylinder and switch block rotation, handle on the switch, at the same time, when the valve body open, add air to the inside, and close the valve, facilitate the workers to detect the air tightness of the valve body, complete operation, again through the turntable 3 rotation, drive placement table 4 rotation, rotating the placement table 4 to handle cap installation mechanism 15 under side, first, again through the clamping mechanism 18 clamping and fixing the valve body,At the same time, the vibration motor transports the handle cap via the track to the lower side of the vacuum absorber. The vacuum absorber absorbs the handle cap and aligns the handle cap with the valve body through the cylinder. The hydraulic rod presses down to complete the installation. At the same time, the turntable 3 transports the processed ball valve to the lower side of the discharge mechanism 16, and the cylinder transports the lower side of the grab hook to the upper side of the ball valve. The motor and hydraulic rod clamp and fix both sides of the valve body, and transport the ball valve to the discharge port 17. The grab hook is released and the valve body is discharged through the discharge port 17.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Ball valve handle automatic assembly machine, characterized by: The invention comprises a machine (1), wherein the top of the machine (1) is fixedly connected to a rotating motor (2), the driving end of the rotating motor (2) is fixedly connected to a turntable (3), the top of the turntable (3) is fixedly connected to a plurality of placement tables (4), the left front side of the top of the machine (1) is provided with a placement component for placing pins, the left side of the top of the machine (1) is fixedly connected to a pin detection mechanism (9), the left rear side of the top of the machine (1) is provided with a mounting component for loading and installing a handle, the rear side of the top of the machine (1) is fixedly connected to a screw loading mechanism (12), the right rear side of the top of the machine (1) is provided with a detection component for detecting the air tightness of a ball valve, the right side of the top of the machine (1) is fixedly connected to a handle cap mounting mechanism (15), and the right front side of the top of the machine (1) is provided with a blanking component for blanking the installed ball valve.

2. The ball valve handle automatic assembly machine according to claim 1, characterized in that: The placement component comprises a pin vibration plate (7) fixedly connected to the left side of the pin detection mechanism (9) corresponding to the left side of the top of the fixed connection machine (1), and a connecting pipe (8) fixedly connected to both the front and rear sides of the left end of the pin vibration plate (7).

3. The ball valve handle automatic assembly machine according to claim 2, characterized in that: The other end of the connecting pipe (8) is fixedly connected to a pin station mechanism (6), and the bottom end of the pin station mechanism (6) is fixedly connected to the left front side of the top end of the machine (1).

4. The ball valve handle automatic assembly machine according to claim 1, characterized in that: The mounting assembly comprises a handle loading mechanism (11) fixedly connected to the left rear side of the top end of the machine platform (1), and the outer wall of the handle loading mechanism (11) is connected to a handle vibration box (10) via a guide rail.

5. The ball valve handle automatic assembly machine according to claim 4, characterized in that: The inner wall of the handle vibration box (10) is provided with a vibration motor, and the top end of the vibration motor is fixedly connected to a discharge tray.

6. The ball valve handle automatic assembly machine according to claim 1, characterized in that: The detection component comprises a pressure-maintaining mechanism (13) fixedly connected to the right rear side of the top end of the machine (1), and a fixed disk (5) is fixedly connected to the top end of the rotary motor (2).

7. The ball valve handle automatic assembly machine according to claim 6, characterized in that: A plurality of sealing blocks (14) are fixedly connected to the right rear side of the top end of the fixed disk (5), and the sealing blocks (14) are all arranged on the left front side of the pressure maintaining mechanism (13).

8. The ball valve handle automatic assembly machine according to claim 1, characterized in that: The blanking assembly comprises a blanking mechanism (16) fixedly connected to the right front side of the top of the machine (1), and a blanking opening (17) is fixedly provided adjacent to the front side of the blanking mechanism (16) on the right front side of the machine (1).

9. The ball valve handle automatic assembly machine according to claim 4, characterized in that: The handle feeding mechanism (11), the screw feeding mechanism (12) and the handle cap mounting mechanism (15) are all provided with a clamping mechanism (18) at one end thereof, and the bottom ends of the clamping mechanisms (18) are all fixedly connected to the top end of the machine platform (1).

10. The ball valve handle automatic assembly machine according to claim 1, characterized in that: The lower sides of the inner walls of the pin detection mechanism (9) and the pressure maintaining mechanism (13) are both fixedly connected with a lifting mechanism.

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