Workpiece processing device

By designing a workpiece processing device and utilizing a positioning and turning mechanism and a processing mechanism to realize automatic turning and processing of the workpiece, the problems of high labor intensity and low efficiency in processing small parts are solved, and efficient and automated production is achieved.

CN223418905UActive Publication Date: 2025-10-10HEBI YUZHAN PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422949189.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-10
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Small parts processing such as welding, marking or scanning processes are labor-intensive and have low production efficiency. In particular, after the small parts of the bracket are bound to the shrapnel, manual scanning is required, which is time-consuming.

Method used

A workpiece processing device is designed, including a mounting frame, a positioning and flipping mechanism, and a processing mechanism. The workpiece is positioned by a positioning component, and the first and second drive components are used to flip and rotate the workpiece. Automated processing is achieved by cooperating with equipment such as a laser welding machine and a barcode scanner.

Benefits of technology

It reduces labor intensity, improves production efficiency, realizes automatic flipping and positioning of workpieces and efficient processing, and reduces manual scanning time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a workpiece machining device which comprises a mounting frame, a positioning turnover mechanism and a machining mechanism, the positioning turnover mechanism comprises a base, a turnover plate, a positioning assembly, a first driving assembly and a second driving assembly, the base is arranged on the mounting frame, the turnover plate is rotatably connected with the base, the first driving assembly is arranged on the mounting frame, and the second driving assembly is arranged on the mounting frame. The first driving assembly is arranged on the overturning plate, the first driving assembly is connected with the overturning plate and used for driving the overturning plate to conduct overturning motion, the positioning assembly is rotationally arranged on the overturning plate and used for positioning a workpiece to be machined, the second driving assembly is arranged on the overturning plate and connected with the positioning assembly and used for driving the positioning assembly to rotate, and the machining mechanism is arranged on the mounting frame and used for machining the workpiece to be machined. And the processing assembly is used for processing the to-be-processed workpiece positioned on the positioning assembly. The to-be-machined workpiece is positioned through the positioning turnover mechanism, then the to-be-machined workpiece is machined through the machining mechanism, the machining mode is simple and convenient, the labor intensity is low, and the production efficiency is high.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of small workpiece processing, and particularly relates to a workpiece processing device. BACKGROUND

[0002] At present, small workpiece processing, such as small workpiece welding, marking or code scanning, has a large labor intensity and low production efficiency. For example, in the related art, after a support small workpiece is welded with a shell fragment, the support small workpiece and the shell fragment need to be bound with two codes, and the code scanning is currently completed by manual operation. Specifically, an operator takes the material from a tray and places it under a code scanning gun to scan the code. The material needs to be positioned obliquely to scan two-dimensional codes, and after scanning a group of codes, the material is rotated by 90 degrees to scan the second group of codes, so that the code scanning time is long, the labor intensity is large, and the production efficiency is low. CONTENT OF THE UTILITY MODEL

[0003] In order to overcome the problems in the related art, the main purpose of the present application is to provide a workpiece processing device with low labor intensity and high production efficiency.

[0004] In order to achieve the above purpose, the following technical solutions are specifically adopted in the present application:

[0005] The present application provides a workpiece processing device, which comprises:

[0006] a mounting frame;

[0007] a positioning and overturning mechanism, the positioning and overturning mechanism comprising a base, an overturning plate, a positioning assembly, a first driving assembly and a second driving assembly, the base being arranged on the mounting frame, the overturning plate being rotatably connected with the base; the first driving assembly being arranged on the mounting frame and connected with the overturning plate, and being used for driving the overturning plate to perform overturning movement; the positioning assembly being rotatably arranged on the overturning plate and being used for positioning a workpiece to be processed; and the second driving assembly being arranged on the overturning plate and connected with the positioning assembly, and being used for driving the positioning assembly to rotate;

[0008] a processing mechanism arranged on the mounting frame and used for processing the workpiece to be processed positioned on the positioning assembly.

[0009] In some embodiments, the positioning assembly comprises a positioning member rotatably arranged on the overturning plate, the positioning member being provided with a positioning groove used for positioning the workpiece to be processed, and the second driving assembly is connected with the positioning member and used for driving the positioning member to rotate.

[0010] In some embodiments, the positioning member includes a positioning portion and a connecting boss, the positioning portion is provided on one side of the flip plate, and the positioning portion is provided with the positioning groove;

[0011] The connecting boss is connected to the positioning portion and is rotatably disposed through the flip plate. The second driving assembly is connected to the connecting boss.

[0012] In some embodiments, the positioning assembly further includes an adsorption plate and a vacuum suction cup, wherein the adsorption plate is disposed in the positioning groove, and the adsorption plate and the bottom wall of the positioning groove enclose a vacuum cavity, the adsorption plate is provided with an adsorption hole, and the vacuum suction cup is disposed on the adsorption plate and located at the adsorption hole, and the vacuum suction cup is used to adsorb and fix the workpiece to be processed;

[0013] The connecting boss is provided with an air flow channel, and the air flow channel is communicated with the vacuum chamber.

[0014] In some embodiments, the second driving assembly includes a driving cylinder and a sliding plate, the sliding plate is slidably disposed on the side of the flip plate facing away from the positioning portion, and the sliding plate is connected to the connecting boss, the driving cylinder is disposed on the flip plate, and the driving cylinder is connected to the sliding plate, for driving the sliding plate to move, thereby driving the positioning member to rotate.

[0015] In some embodiments, the second drive assembly further includes a steering fork and a connecting piece, the steering fork is sleeved on the connecting boss, the connecting piece is connected to the sliding plate, and the connecting piece can cooperate with the steering fork to limit position.

[0016] In some embodiments, the second driving assembly further includes a buffer, and the buffer and the sliding plate are both arranged on the same side of the flip plate, and the buffer is used to buffer the movement of the sliding plate.

[0017] In some embodiments, the positioning and flipping mechanism further includes a slide rail and a slider, the slide rail is arranged on the side of the flip plate facing away from the positioning portion, the slider is slidably connected to the slide rail, and the sliding plate is connected to the slider.

[0018] In some embodiments, the positioning assembly is provided in plurality, and the plurality of positioning assemblies are respectively distributed on the flip plate along the length direction of the flip plate;

[0019] The second driving assembly includes a driving cylinder and a sliding plate. The sliding plate is slidably arranged on the flip plate, and the sliding plate is respectively connected to each of the positioning assemblies. The driving cylinder is connected to the sliding plate and is used to drive the sliding plate to move, thereby driving each of the positioning assemblies to rotate synchronously.

[0020] In some embodiments, the processing mechanism includes a servo slide and a processing component, the servo slide is arranged on the mounting frame, and the processing component is slidably arranged on the servo slide, so that the processing component can move along the length direction of the flip plate.

[0021] The workpiece processing device of the present application includes a mounting frame, a positioning and flipping mechanism and a processing mechanism. The positioning and flipping mechanism includes a base, a flipping plate, a positioning assembly, a first drive assembly and a second drive assembly. The base is arranged on the mounting frame, and the flipping plate is rotatably connected to the base. The first drive assembly is arranged on the mounting frame, and the first drive assembly is connected to the flipping plate, for driving the flipping plate to perform a flipping motion. The positioning assembly is rotatably arranged on the flipping plate, for positioning the workpiece to be processed. The second drive assembly is arranged on the flipping plate, and the second drive assembly is connected to the positioning assembly, for driving the positioning assembly to rotate. The processing mechanism is arranged on the mounting frame, for processing the workpiece to be processed that is positioned on the positioning assembly. Compared with the related art, when processing the workpiece to be processed, the present application can position the workpiece to be processed through the positioning component, and then drive the flip plate to perform a flipping movement through the first drive component to drive the workpiece to be processed to flip to a suitable inclined position, and then process the workpiece to be processed through the processing mechanism, and then drive the positioning component to rotate through the second drive component to drive the workpiece to be processed to rotate a certain angle, and continue to process the workpiece to be processed through the processing mechanism, thereby completing the processing operation of the workpiece to be processed. The processing method is simple and convenient, takes less time, has low labor intensity, and has high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic structural diagram of a workpiece processing device provided in an embodiment of the present application.

[0023] Figure 2 for Figure 1 Schematic diagram of the structure of the positioning flip mechanism.

[0024] Figure 3 for Figure 1 Schematic diagram of the positioning flip mechanism from another perspective.

[0025] Figure 4 for Figure 2 Exploded perspective view of the positioning component.

[0026] Figure 5 for Figure 1 A three-dimensional exploded view of the positioning and flipping mechanism.

[0027] Figure ID:

[0028] 1. Mounting frame; 11. Bottom plate; 12. Support member; 2. Positioning and flipping mechanism; 21. Base; 22. Flipping plate; 23. Positioning assembly; 231. Positioning member; 231a. Positioning groove; 231b. Positioning portion; 231c. Connecting boss; 232. Adsorption plate; 232a. Adsorption hole; 233. Vacuum suction cup; 234. Ventilation pipe; 24. First drive assembly; 25. Second drive assembly; 251. Drive cylinder; 252. Sliding plate; 253. Steering fork; 254. Connecting member; 26. Slide rail; 27. Slider; 28. Connecting shaft; 3. Processing mechanism; 31. Servo slide; 32. Processing assembly; 100. Workpiece to be processed. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of this application more clearly understood, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0030] In the description of this application, unless otherwise expressly specified and limited, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance; unless otherwise specified or explained, the term "plurality" refers to two or more; the terms "connection" and "fixed" should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, an integral connection, or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. The movement of each moving part and the control of sensors, etc. in this application are realized by using a PLC controller (programmable logic controller). The specific implementation method is a conventional technical means in this field and will not be elaborated here.

[0031] In the description of this specification, it should be understood that the directional words such as "upper" and "lower" described in the embodiments of the present application are described from the perspectives shown in the accompanying drawings and should not be understood as limiting the embodiments of the present application. In addition, in the context, it should be understood that when it is mentioned that an element is connected to another element "on" or "under", it can not only be directly connected to the other element "on" or "under", but also indirectly connected to the other element "on" or "under" through an intermediate element.

[0032] Reference Figure 1As shown, the embodiments of the present application disclose a workpiece processing device which can be applied to small workpiece welding, marking, code scanning and other processes. The workpiece processing device comprises a mounting frame 1, a positioning and overturning mechanism 2 and a processing mechanism 3. The mounting frame 1 is in an L-shaped structure and comprises a bottom plate 11 and a support 12. The positioning and overturning mechanism 2 is installed on the bottom plate 11 and used for positioning a workpiece to be processed. The processing mechanism 3 is installed on the support 12 and located above the positioning and overturning mechanism 2 and used for processing the workpiece to be processed positioned on the positioning and overturning mechanism 2. The positioning and overturning mechanism 2 can be used to drive the workpiece to be processed to make overturning and rotating movements. The processing mechanism 3 can be a code scanning mechanism, a marking mechanism or a welding mechanism. Specifically, the code scanning mechanism can comprise a code scanning gun, the marking mechanism can comprise a laser marking machine, and the welding mechanism can comprise a laser welding machine.

[0033] Referring to Figure 2 and Figure 3 As shown, the positioning and overturning mechanism 2 comprises a base 21, an overturning plate 22, a connecting shaft 28, a positioning assembly 23, a first driving assembly 24 and a second driving assembly 25. The base 21 is installed on the bottom plate 11, and the overturning plate 22 is rotatably connected with the base 21 through the connecting shaft 28. The positioning assembly 23 is rotatably arranged on the overturning plate 22 and used for positioning the workpiece to be processed 100. The first driving assembly 24 is arranged on the bottom plate 11 and connected with the overturning plate 22, and used for driving the overturning plate 22 to overturn around the length direction of the overturning plate 22 to drive the positioning assembly 23 to make overturning movement. The second driving assembly 25 is arranged on the overturning plate 22 and connected with the positioning assembly 23, and used for driving the positioning assembly 23 to rotate around an axis perpendicular to the overturning plate 22. The first driving assembly 24 can comprise a servo motor which can drive the overturning plate 22 to rotate by any angle within 180°.

[0034] When processing the workpiece to be processed 100, the workpiece to be processed 100 can be positioned by the positioning assembly 23, then the overturning plate 22 is driven by the first driving assembly 24 to make overturning movement to drive the workpiece to be processed 100 to overturn to a suitable inclined position, then the workpiece to be processed 100 is processed by the processing mechanism 3, then the positioning assembly 23 is driven by the second driving assembly 25 to rotate to drive the workpiece to be processed 100 to rotate by a certain angle, and the workpiece to be processed 100 is continuously processed by the processing mechanism 3, so as to complete the processing operation of the workpiece to be processed 100. The present application can automatically overturn and position small workpieces such as shrapnel by the positioning and overturning mechanism 2, and can realize efficient automatic production by cooperating with devices such as laser welding machines and code scanning guns, reduce the labor intensity of workers and improve the production efficiency. Meanwhile, the positioning and overturning mechanism 2 is designed as a modular structure as a whole, and can form a system by cooperating with various automatic devices and assemblies.

[0035] Referring to Figure 4 As shown in the figure, the positioning assembly 23 comprises a positioning member 231, an adsorption plate 232, a plurality of vacuum suction cups 233 and a ventilation pipe 234. The positioning member 231 comprises a positioning portion 231b and a connecting convex column 231c. The positioning portion 231b is arranged on one side of the turnover plate 22, and the positioning portion 231b is provided with a positioning groove 231a. The adsorption plate 232 is provided with a plurality of adsorption holes 232a, and the adsorption plate 232 is arranged in the positioning groove 231a, so that the adsorption plate 232 and the bottom wall of the positioning groove 231a form a vacuum cavity. The plurality of vacuum suction cups 233 are arranged on the adsorption plate 232 and located at the adsorption holes 232a. The connecting convex column 231c is connected with the positioning portion 231b, and the connecting convex column 231c is rotatably arranged in the turnover plate 22. The connecting convex column 231c is provided with an airflow passage, and the airflow passage is communicated with the vacuum cavity. The ventilation pipe 234 is connected with the connecting convex column 231c, and the ventilation pipe 234 can be connected with an external vacuum equipment. When the workpiece 100 to be processed is placed in the positioning groove 231a, the external vacuum equipment can be used to suck air, so as to realize the adsorption and fixation of the workpiece 100 to be processed by the vacuum suction cups 233.

[0036] In this embodiment, the positioning member 231 is rotatably connected with the turnover plate 22, and a special positioning groove 231a is designed on the positioning member 231 according to the processing requirements of the product. The adsorption plate 232 is arranged in the positioning groove 231a, so that the positioning, rotation and vacuum adsorption are combined into one, the positioning effect is improved, and the product structure is simplified.

[0037] Referring to Figure 5 As shown in the figure, the second driving assembly 25 comprises a driving cylinder 251, a sliding plate 252, a steering yoke 253 and a connecting member 254. The steering yoke 253 is sleeved on the connecting convex column 231c. The sliding plate 252 is slidably arranged on the side of the turnover plate 22 away from the positioning portion 231b. One end of the connecting member 254 is connected with the sliding plate 252, and the other end of the connecting member 254 is limited with the steering yoke 253. The driving cylinder 251 is arranged on the turnover plate 22, and the driving cylinder 251 is connected with the sliding plate 252, for driving the sliding plate 252 to move linearly, so as to drive the positioning member 231 to rotate around the axis perpendicular to the turnover plate 22. The maximum rotation angle of the steering yoke 253 is 110°. When the positioning member 231 is driven to rotate, the rotation angle of the positioning member 231 can be adjusted by controlling the moving distance of the sliding plate 252.

[0038] In this embodiment, the sliding plate 252 is driven to move linearly by the driving cylinder 251, and then the sliding plate 252 drives the steering yoke 253 to rotate, so as to drive the positioning member 231 to rotate around the axis perpendicular to the turnover plate 22. The driving structure is simple and stable.

[0039] Continuing to refer to Figure 5As shown, the positioning and flipping mechanism 2 further includes a slide rail 26 and a plurality of sliders 27. The slide rail 26 is disposed on the side of the flip plate 22 facing away from the positioning portion 231b. The plurality of sliders 27 are slidably connected to the slide rail 26. The sliding plate 252 is connected to the plurality of sliders 27, thereby enabling the sliding plate 252 to move relative to the flip plate 22 along the length direction of the slide rail 26. In this embodiment, the provision of the slide rail 26 and the sliders 27 reduces friction during movement of the sliding plate 252, thereby making the movement of the sliding plate 252 smoother.

[0040] In some embodiments, the second drive assembly 25 may further include a buffer and a vacuum sensor. The buffer and the sliding plate 252 are both located on the same side of the flip plate 22. The buffer is used to cushion the movement of the sliding plate 252, thereby preventing the sliding plate 252 from being damaged due to excessive speed during movement. The vacuum sensor is located on the positioning member 231 and is used to confirm whether there is material in the positioning groove 231a.

[0041] Continue to refer to Figure 3 As mentioned above, there are multiple positioning assemblies 23. In this embodiment, there are five positioning assemblies 23. The multiple positioning assemblies 23 are spaced apart along the length of the flip plate 22, and the sliding plate 252 is connected to each positioning assembly 23. When the first drive assembly 24 drives the flip plate 22 to flip, it can drive each positioning assembly 23 to flip synchronously. When the drive cylinder 251 drives the sliding plate 252 to move linearly, it can drive each positioning assembly 23 to rotate synchronously.

[0042] Continue to refer to Figure 1 As shown, the processing mechanism 3 includes a servo slide 31 and a processing component 32. The servo slide 31 is arranged on the support 12, and the processing component 32 is arranged on the servo slide 31, so that the servo slide 31 can drive the processing component 32 to move along the length direction of the flip plate 22 to realize the processing of the workpiece 100 to be processed positioned by each positioning component 23 in sequence, such as scanning, welding, marking, etc.

[0043] The application takes the machining assembly 32 as an example to illustrate the code scanning process. When scanning the code, the mechanical hand can take out the plurality of materials (workpieces to be machined) welded from the tray and place them in the positioning groove 231a of each positioning assembly 23, and then start the device. The overturning plate 22 is driven to overturn to a preset inclined position by the servo motor, so that the side of each material is perpendicular to the code scanning lens. Then, the code scanning lens is driven to move along the arrangement direction of each positioning assembly 23 under the action of the servo sliding table 31, so that the code scanning lens scans each material in turn. After the first group of two-dimensional code scanning is completed, the driving cylinder 251 is extended, the sliding plate 252 is driven to move linearly, and the sliding plate 252 drives the steering yoke 253 to rotate in the movement process, so as to drive the positioning assembly 23 and the material to rotate 90°, so that the second group of two-dimensional code is perpendicular to the code scanning lens. Then, the code scanning lens scans each material in turn. After the second group of two-dimensional code scanning is completed, the servo motor returns to the original position, so that the material is placed horizontally. Then, the mechanical hand takes back the material and places the unscanned material again. The above process is repeated to complete the scanning of all materials. The application can position five materials at a time, which improves the production efficiency. Moreover, the automatic code scanning replaces manual code scanning, which further improves the production efficiency.

[0044] The above is only the preferred embodiment of the application, but the protection scope of the application is not limited to this. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the application, which should be covered in the protection scope of the application. Therefore, the protection scope of the application should be subject to the protection scope of the claims.

Claims

1. A workpiece processing device, characterized in that: include: Mounting rack; The positioning and flipping mechanism includes a base, a flip plate, a positioning assembly, a first drive assembly, and a second drive assembly. The base is provided on the mounting frame, and the flip plate is rotatably connected to the base; the first drive assembly is provided on the mounting frame and connected to the flip plate, and is used to drive the flip plate to flip; the positioning assembly is rotatably provided on the flip plate, and is used to position the workpiece to be processed; the second drive assembly is provided on the flip plate, and is connected to the positioning assembly, and is used to drive the positioning assembly to rotate; A processing mechanism is provided on the mounting frame and is used for processing the workpiece to be processed that is positioned on the positioning assembly.

2. The workpiece processing device according to claim 1, characterized in that: The positioning assembly includes a positioning member, which is rotatably arranged on the flip plate. The positioning member is provided with a positioning groove, which is used to position the workpiece to be processed. The second driving assembly is connected to the positioning member and is used to drive the positioning member to rotate.

3. The workpiece processing device according to claim 2, characterized in that: The positioning member includes a positioning portion and a connecting boss, the positioning portion is arranged on one side of the flip plate, and the positioning portion is provided with the positioning groove; The connecting boss is connected to the positioning portion and is rotatably disposed through the flip plate. The second driving assembly is connected to the connecting boss.

4. The workpiece processing device according to claim 3, characterized in that: The positioning assembly further includes an adsorption plate and a vacuum suction cup, wherein the adsorption plate is arranged in the positioning groove, and the adsorption plate and the bottom wall of the positioning groove enclose a vacuum cavity, the adsorption plate is provided with an adsorption hole, and the vacuum suction cup is arranged on the adsorption plate and located at the adsorption hole, and the vacuum suction cup is used to adsorb and fix the workpiece to be processed; The connecting boss is provided with an air flow channel, and the air flow channel is communicated with the vacuum chamber.

5. The workpiece processing device according to claim 3, characterized in that: The second driving assembly includes a driving cylinder and a sliding plate. The sliding plate is slidably arranged on the side of the flip plate facing away from the positioning portion, and the sliding plate is connected to the connecting boss. The driving cylinder is arranged on the flip plate and connected to the sliding plate. The driving cylinder is used to drive the sliding plate to move to drive the positioning member to rotate.

6. The workpiece processing device according to claim 5, characterized in that: The second drive assembly further includes a steering fork and a connecting piece. The steering fork is sleeved on the connecting boss. The connecting piece is connected to the sliding plate, and the connecting piece can cooperate with the steering fork to limit position.

7. The workpiece processing device according to claim 5, characterized in that: The second driving assembly further includes a buffer. The buffer and the sliding plate are both arranged on the same side of the flip plate. The buffer is used to buffer the movement of the sliding plate.

8. The workpiece processing device according to claim 5, characterized in that: The positioning and flipping mechanism further comprises a slide rail and a slider. The slide rail is arranged on a side of the flip plate facing away from the positioning portion. The slider is slidably connected to the slide rail, and the sliding plate is connected to the slider.

9. The workpiece processing device according to any one of claims 1 to 8, characterized in that: There are multiple positioning components, and the multiple positioning components are respectively distributed on the flip plate along the length direction of the flip plate; The second driving assembly includes a driving cylinder and a sliding plate. The sliding plate is slidably arranged on the flip plate, and the sliding plate is respectively connected to each of the positioning assemblies. The driving cylinder is connected to the sliding plate and is used to drive the sliding plate to move, thereby driving each of the positioning assemblies to rotate synchronously.

10. The workpiece processing device according to claim 9, characterized in that: The processing mechanism includes a servo slide and a processing component. The servo slide is arranged on the mounting frame, and the processing component is slidably arranged on the servo slide, so that the processing component can move along the length direction of the flip plate.