Aluminum alloy frame deburring device convenient to observe
By introducing a pressing component and an observation window into the aluminum alloy frame polishing device, the problem of failure of the restraint belt under high load or strong vibration is solved, higher processing accuracy and ease of operation are achieved, and the polishing effect of the aluminum alloy frame is improved.
Patent Information
- Application Number
- CN202422718548.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-08
AI Technical Summary
During the existing aluminum alloy frame polishing process, the binding belt easily loses its fixing effect under high load or strong vibration, resulting in reduced processing accuracy and effect, and reduced elasticity and strength after long-term use.
The aluminum alloy frame is automatically fixed by a pressing component through a motor-driven lead screw and threaded rod system, and polished with a cylinder-driven polishing roller to ensure that the aluminum alloy frame is stable and does not move during the polishing process. The processing status can be monitored in real time through an observation window.
It improves grinding accuracy and surface flatness, reduces movement caused by vibration, improves processing results, and improves operating ease and production transparency through automation.
Smart Images

Figure CN223419127U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy frame production, in particular to an aluminum alloy frame deburring device which is easy to observe. Background Art
[0002] Solar energy is a new energy source that is environmentally friendly, energy-efficient, inexhaustible, and unrestricted by time and space. In today's global resource-scarce environment, solar energy's inherent characteristics have won the favor of most users, leading to the emergence of solar photovoltaic modules, whose function is to convert solar energy into electricity. As a key component of solar photovoltaic modules, the solar panel frame seals the solar cell glass, ensures the module has good mechanical properties, and facilitates quick installation in various environments.
[0003] The patent document with application number CN212762615U discloses a deburring device for the production of aluminum alloy frames, including a box body, a cylinder and a grinding roller frame. A conveyor is provided in the box body, and a plurality of tightening belts are provided on the conveyor. The cylinder is arranged on the box body, and the piston rod in the cylinder extends into the box body. The end of the piston rod in the cylinder is fixedly connected to the fixed plate. The grinding roller frame is located below the fixed plate, and the grinding roller is rotatably connected to the grinding roller frame through a rotating shaft. A plurality of telescopic rods are connected between the grinding roller frame and the fixed plate. A spring is provided on the telescopic rod, and the two ends of the spring are respectively connected to the fixed plate and the grinding roller frame. Openings are provided on both sides of the box body, and a motor is provided on one side of the grinding roller frame, and the output shaft of the motor is connected to the rotating shaft on the grinding roller through a coupling.
[0004] The device uses a restraint belt to fix the aluminum alloy frame, and then uses a grinding roller to grind the aluminum alloy frame to remove burrs. However, strong vibrations will be generated during the grinding process of the aluminum alloy frame. The restraint belt may lose its fixing effect under high load or strong vibration, causing the aluminum alloy frame to move during the grinding process, affecting the processing accuracy and effect. At the same time, under high load or strong vibration, the restraint belt is likely to lose its elasticity and strength due to wear, aging or fatigue after a long time, reducing its fixing effect. To address the above problems, we have launched an aluminum alloy frame deburring device that is easy to observe. Utility Model Content
[0005] The utility model discloses an aluminum alloy frame deburring device that is easy to observe, and improves the existing structure and defects to provide an aluminum alloy frame deburring device that is easy to observe, so as to achieve the purpose of better practical value.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A deburring device for an aluminum alloy frame that is easy to observe, comprising a deburring box, the bottom of the deburring box is equidistantly fixedly connected to a base, a conveyor is arranged inside the deburring box, through slots are provided on both sides of the deburring box, the other side of the deburring box is equidistantly rotatably connected to a box door, one side of the box door is fixedly connected to a handle, two cylinders are fixedly connected to the top of the inner wall of the deburring box, the bottoms of the two cylinders are fixedly connected to a mounting frame, a grinding roller is rotatably connected to the inside of the mounting frame, a first motor is provided on one side of the mounting frame, one end of the output shaft of the first motor is fixedly connected to one side of the grinding roller, and two groups of pressing components are arranged inside the deburring box.
[0008] In a preferred embodiment, the pressing assembly includes a mounting block, which is fixedly connected to one side of the inner wall of the de-thorn box, and a screw rod is rotatably connected between one side of the mounting block and one side of the inner wall of the de-thorn box, and a placement plate is fixedly connected to one side of the de-thorn box, and a second motor is provided on the top of the placement plate, and one end of the output shaft of the second motor is fixedly connected to one end of the screw rod.
[0009] In a preferred solution, the outer side of the screw rod is threadedly connected to a mounting plate, one side of the mounting plate is fixedly connected to a connecting plate, a groove is provided at the bottom of the connecting plate, the interior of the groove is slidably connected to a limiting block, the bottom of the limiting block is fixedly connected to a movable plate, the movable plate extends to the bottom of the connecting plate and is fixedly connected to a pressing plate.
[0010] In a preferred solution, the top of the inner wall of the containing groove is rotatably connected to a threaded rod, the bottom of the connecting plate is provided with a third motor, and the bottom of the output shaft of the third motor is fixedly connected to the top of the threaded rod.
[0011] In a preferred embodiment, a slide bar is provided inside the thorn removal box, a hanging plate is fixedly connected to the top of the mounting plate, and the outer side of the slide bar is slidably connected to the inner side of the hanging plate.
[0012] In a preferred solution, the bottom plate of the pressing plate is fixedly connected with an anti-slip pad.
[0013] In a preferred solution, an observation window is provided inside the door.
[0014] In a preferred solution, the first motor, the second motor and the third motor are all electrically connected to an external controller.
[0015] The utility model provides an aluminum alloy frame deburring device that is easy to observe and has the following advantages:
[0016] First, the pressing component can stabilize the workpiece by applying pressure, reducing movement during the processing, thereby improving processing accuracy.
[0017] Secondly, the pressing assembly is usually designed to be automated or semi-automated, which is easy to operate and allows users to quickly fix and release the workpiece. However, the tying of the restraint belt requires relatively more manual operations and is less efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a three-dimensional schematic diagram of an aluminum alloy frame deburring device that is easy to observe proposed by the utility model.
[0019] Figure 2 This is a schematic diagram of a main cross-sectional view of an aluminum alloy frame deburring device that is easy to observe, proposed by the utility model.
[0020] Figure 3 This is a first exploded schematic diagram of an aluminum alloy frame deburring device that is easy to observe proposed by the utility model.
[0021] Figure 4 This is a second exploded schematic diagram of an aluminum alloy frame deburring device that is easy to observe proposed by the present invention.
[0022] Figure 5 This utility model proposes an aluminum alloy frame deburring device that is easy to observe Figure 2 Enlarged schematic diagram of point A in the middle.
[0023] In the attached figure: 1. Deburring box; 2. Base; 3. Conveyor; 4. Through slot; 5. Box door; 6. Handle; 7. Observation window; 8. Cylinder; 9. Mounting frame; 10. Grinding roller; 11. First motor; 12. Mounting block; 13. Screw; 14. Placement plate; 15. Second motor; 16. Mounting plate; 17. Connecting plate; 18. Receiving slot; 19. Limit block; 20. Movable plate; 21. Threaded rod; 22. Third motor; 23. Pressing plate; 24. Sliding rod; 25. Hanging plate. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work fall within the scope of protection of the present application.
[0025] The utility model discloses an aluminum alloy frame deburring device that is easy to observe and is mainly used in the production of aluminum alloy frames.
[0026] Reference Figures 1 to 5 , a deburring device for an aluminum alloy frame that is easy to observe, comprising: a deburring box 1, the bottom of the deburring box 1 is equidistantly fixedly connected to a base 2, a conveyor 3 is arranged inside the deburring box 1, through slots 4 are opened on both sides of the deburring box 1, and a box door 5 is equidistantly connected to the other side of the deburring box 1 for rotation, and a handle 6 is fixedly connected to one side of the box door 5, and two cylinders 8 are fixedly connected to the top of the inner wall of the deburring box 1, and a mounting frame 9 is fixedly connected to the bottom of the two cylinders 8, and a grinding roller 10 is rotatably connected to the inside of the mounting frame 9, and a first motor 11 is provided on one side of the mounting frame 9, and one end of the output shaft of the first motor 11 is fixedly connected to one side of the grinding roller 10, and two groups of pressing components are arranged inside the deburring box 1;
[0027] The pressing assembly includes a mounting block 12, which is fixedly connected to one side of the inner wall of the de-thorning box 1. A screw rod 13 is rotatably connected between one side of the mounting block 12 and one side of the inner wall of the de-thorning box 1. A placement plate 14 is fixedly connected to one side of the de-thorning box 1. A second motor 15 is provided on the top of the placement plate 14. One end of the output shaft of the second motor 15 is fixedly connected to one end of the screw rod 13.
[0028] The outer side of the screw rod 13 is threadedly connected to a mounting plate 16, and a connecting plate 17 is fixedly connected to one side of the mounting plate 16. A groove 18 is formed at the bottom of the connecting plate 17, and a limit block 19 is slidably connected to the inside of the groove 18. A movable plate 20 is fixedly connected to the bottom of the limit block 19. The movable plate 20 extends to the bottom of the connecting plate 17 and is fixedly connected to a pressing plate 23.
[0029] The top of the inner wall of the container 18 is rotatably connected to a threaded rod 21, and the bottom of the connecting plate 17 is provided with a third motor 22. The bottom of the output shaft of the third motor 22 is fixedly connected to the top of the threaded rod 21;
[0030] A slide bar 24 is provided inside the thorn removal box 1 , a hanging plate 25 is fixedly connected to the top of the mounting plate 16 , and the outer side of the slide bar 24 is slidably connected to the inner side of the hanging plate 25 .
[0031] In the above technical solution, considering that there is a strong vibration during the grinding process of the aluminum alloy frame, the restraining belt may lose its fixing effect under high load or strong vibration, causing the aluminum alloy frame to move during the grinding process, affecting the processing accuracy and effect. In order to solve such problems, the specific operations are as follows: by setting a pressing component, the aluminum alloy frame is placed on the conveyor 3 from the right through slot 4. When the conveyor 3 is transported, the third motor 22 on the right is started to drive the threaded rod 21 to rotate, thereby driving the right movable plate 20 to extend downward from the receiving slot 18, and driving the pressing plate 23 to press from the right half of the top of the aluminum alloy frame to fix the aluminum alloy frame. At the same time, the second motor 15 rotates, driving the right screw rod 13 to rotate, so that the mounting plate 16 and the connecting plate 17 are aligned with the conveyor 3. Move synchronously to move the aluminum alloy frame to the bottom of the grinding roller 10, start the cylinder 8 and the first motor 11, and the cylinder 8 drives the grinding roller 10 to move downward to grind and remove burrs on the surface of the aluminum alloy frame. When the aluminum alloy frame is halfway ground, start the third motor 22 on the left to drive the threaded rod 21 to rotate, thereby driving the left movable plate 20 to extend downward from the receiving groove 18, and drive the pressing plate 23 to press from the left half of the top of the aluminum alloy frame, and the right pressing plate 23 is lifted and reset. According to the progress of the aluminum alloy frame grinding, the pressing state of the two sets of pressing plates 23 is automatically adjusted to ensure that the aluminum alloy frame is stable and does not move during the grinding process, avoid the problem of failure of the restraint belt due to vibration, improve the grinding accuracy and surface flatness, and make the final processing effect more ideal.
[0032] Reference Figures 1 to 5 In a preferred embodiment, the bottom plate of the pressing plate 23 is fixedly connected with an anti-slip pad; an observation window 7 is provided inside the box door 5; the provision of the anti-slip pad can increase the friction with the contact surface of the aluminum alloy frame, thereby improving the fixing force of the pressing plate 23 and preventing sliding or displacement caused by vibration during the grinding process. The anti-slip pad is usually made of flexible material, which can effectively protect the surface of the aluminum alloy frame and avoid scratches or damage caused by direct contact with the pressing plate 23. The observation window 7 allows the operator to view the internal working status and processing process in real time, discover potential problems in time, and improve the transparency of the production process.
[0033] Reference Figures 1 to 5 , in a preferred embodiment, the first motor 11, the second motor 15 and the third motor 22 are all electrically connected to an external controller;
[0034] Working principle: When in use, put the aluminum alloy frame into the conveyor 3 from the right through slot 4. When the conveyor 3 is transporting, start the third motor 22 on the right to drive the threaded rod 21 to rotate, thereby driving the right movable plate 20 to extend downward from the receiving slot 18, and drive the pressing plate 23 to press from the right half of the top of the aluminum alloy frame to fix the aluminum alloy frame. At the same time, the second motor 15 rotates, driving the right screw rod 13 to rotate, allowing the mounting plate 16 and the connecting plate 17 to move synchronously with the conveyor 3, and move the aluminum alloy frame to the bottom of the grinding roller 10. Start the cylinder 8 and the first motor 1 1. The cylinder 8 drives the grinding roller 10 to move downward to grind and remove burrs on the surface of the aluminum alloy frame. When the aluminum alloy frame is halfway ground, the third motor 22 on the left is started to drive the threaded rod 21 to rotate, thereby driving the left movable plate 20 to extend downward from the receiving groove 18, and driving the pressing plate 23 to press from the left half of the top of the aluminum alloy frame, and the right pressing plate 23 is lifted and reset, and finally the polished aluminum alloy frame is transported out from the left through groove 4. The contents not described in detail in this specification belong to the existing technology well known to professional and technical personnel in this field.
[0035] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. A deburring device for an aluminum alloy frame that is easy to observe, comprising a deburring box (1), characterized in that: The bottom of the de-thorning box (1) is equidistantly fixedly connected to a base (2), a conveyor (3) is provided inside the de-thorning box (1), through slots (4) are provided on both sides of the de-thorning box (1), a box door (5) is equidistantly rotatably connected to the other side of the de-thorning box (1), a handle (6) is fixedly connected to one side of the box door (5), two cylinders (8) are fixedly connected to the top of the inner wall of the de-thorning box (1), a mounting frame (9) is fixedly connected to the bottom of the two cylinders (8), a grinding roller (10) is rotatably connected to the inside of the mounting frame (9), a first motor (11) is provided on one side of the mounting frame (9), one end of the output shaft of the first motor (11) is fixedly connected to one side of the grinding roller (10), and two groups of pressing components are provided inside the de-thorning box (1).
2. The aluminum alloy frame deburring device that is easy to observe according to claim 1 is characterized in that: The pressing assembly includes a mounting block (12), the mounting block (12) is fixedly connected to one side of the inner wall of the de-thorning box (1), a screw rod (13) is rotatably connected between one side of the mounting block (12) and one side of the inner wall of the de-thorning box (1), a placement plate (14) is fixedly connected to one side of the de-thorning box (1), a second motor (15) is provided on the top of the placement plate (14), and one end of the output shaft of the second motor (15) is fixedly connected to one end of the screw rod (13).
3. The aluminum alloy frame deburring device that is easy to observe according to claim 2 is characterized in that: The outer side of the screw rod (13) is threadedly connected to a mounting plate (16), one side of the mounting plate (16) is fixedly connected to a connecting plate (17), a bottom of the connecting plate (17) is provided with a receiving groove (18), the interior of the receiving groove (18) is slidably connected to a limiting block (19), the bottom of the limiting block (19) is fixedly connected to a movable plate (20), and the movable plate (20) extends to the bottom of the connecting plate (17) and is fixedly connected to a pressing plate (23).
4. The aluminum alloy frame deburring device that is easy to observe according to claim 3 is characterized in that: The top of the inner wall of the containing groove (18) is rotatably connected to a threaded rod (21), the bottom of the connecting plate (17) is provided with a third motor (22), and the bottom of the output shaft of the third motor (22) is fixedly connected to the top of the threaded rod (21).
5. The aluminum alloy frame deburring device that is easy to observe according to claim 4 is characterized in that: A slide rod (24) is provided inside the thorn removal box (1), a hanging plate (25) is fixedly connected to the top of the mounting plate (16), and the outer side of the slide rod (24) is slidably connected to the inner side of the hanging plate (25).
6. The aluminum alloy frame deburring device that is easy to observe according to claim 5, characterized in that: The bottom plate of the pressing plate (23) is fixedly connected with an anti-slip pad.
7. The aluminum alloy frame deburring device that is easy to observe according to claim 1 is characterized in that: An observation window (7) is provided inside the box door (5).
8. The aluminum alloy frame deburring device that is easy to observe according to claim 1, characterized in that: The first motor (11), the second motor (15) and the third motor (22) are all electrically connected to an external controller.
Citation Information
Patent Citations
Deburring device for aluminum alloy frame production
CN212762615U