Surface deburring device for metal casting machining
By setting a grinding mechanism and a reciprocating mechanism in the metal casting processing device, effective burr removal of pipes with different diameters is achieved, solving the problems of poor adaptability and grinding effect of existing devices, and improving burr removal efficiency and safety.
Patent Information
- Application Number
- CN202422912302.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-28
AI Technical Summary
When removing burrs from the outside of metal casting pipes, existing devices are difficult to adapt to pipes of different diameters, and the one-way grinding effect is poor, resulting in incomplete removal of some burrs.
A surface deburring device for metal casting processing is designed. A grinding mechanism is set to make the grinding disc fit the outer surface of the pipe fitting, and a reciprocating mechanism is combined to achieve horizontal reciprocating motion, ensuring that burrs can be effectively ground in both directions.
The grinding effect of the burrs on the outside of the pipe is improved, the temperature rise of the pipe caused by excessive friction is avoided, and the adaptability and grinding efficiency of the device are enhanced.
Smart Images

Figure CN223419136U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of burr removal, in particular to a surface deburring device for metal casting processing. Background Art
[0002] In the production process of metal castings, surface burrs are a common problem. These burrs are caused by uneven material shrinkage when the casting cools and solidifies in the mold. The presence of burrs not only affects the appearance quality of the casting, but may also have an adverse effect on the assembly accuracy and performance of the casting. Therefore, after the casting is completed, the casting usually needs to be surface treated to remove these burrs.
[0003] However, for example, when grinding burrs on the outside of pipe fittings, some devices have poor adaptability to the size of the castings and find it difficult to process pipe fittings of different diameters. In addition, conventional grinding devices only have the function of grinding in a single direction, such as rotary grinding around the outer side of the pipe fitting, and no horizontal grinding. Therefore, unidirectional grinding may effectively grind the burrs in that direction, but the effect of removing burrs in other directions is poor. Therefore, a surface deburring device for metal casting processing is needed to solve the existing deficiencies. Utility Model Content
[0004] The purpose of the utility model is to provide a surface deburring device for metal casting processing. By means of a grinding mechanism, a grinding sheet is always in contact with the outer surface of a pipe fitting, so that the friction between the outer side of the pipe fitting and the grinding sheet is maintained at an appropriate level, which is conducive to burr grinding but avoids excessive friction causing the temperature of the pipe fitting to rise. By means of a reciprocating mechanism, a horizontal reciprocating motion can be given to the reciprocating mechanism, so that burrs on the pipe fitting can be ground in a second direction, thereby improving the grinding effect of burrs on the outer side of the pipe fitting.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a surface deburring device for metal casting processing, comprising a base and a pipe fitting, the top end of the base is movably connected to a bottom plate, and the top end of the bottom plate is fixedly connected to a group of symmetrical support plates, the opposite sides of the support plates are movably connected to support tubes, the pipe fitting passes through the support tube, both ends of the support tube are provided with grinding mechanisms, the top end of the bottom plate is provided with a driving mechanism, and the driving mechanism is fixedly connected to the middle part of the support tube, a reciprocating mechanism is provided inside the base, and the reciprocating mechanism is connected to the bottom end of the bottom plate.
[0007] The utility model is further configured as follows: the grinding mechanism includes a grinding plate, a connecting rod, a return spring and a push rod; the grinding plate, the connecting rod, the return spring and the push rod are all distributed in a circular array; one end of the connecting rod is fixedly connected to the back side of the grinding plate; the push rod is fixedly connected to the other end of the connecting rod; the return spring is sleeved on the outside of the connecting rod; the grinding plates are all located on the outside of the pipe fitting, and the inner side of the grinding plate is in contact with the outer side of the pipe fitting.
[0008] The utility model is further configured such that the connecting rod passes through the wall of the support tube, and the connecting rod is movably connected to the wall of the tube, one end of the reset spring is fixedly connected to the back side of the grinding sheet, and the other end of the reset spring is fixedly connected to the inner side of the support tube.
[0009] The utility model is further configured such that the grinding mechanism also includes an adjusting ring and a push ring, the push ring is sleeved on the outside of the support tube, and the push ring is movably connected to the support tube, the push ring is constructed with a beveled surface at one end close to the push rod, and the end of the push rod is fitted with the beveled surface of the push ring, the adjusting ring is sleeved on the outside of the support tube, a group of symmetrical threads are opened on the outside of the support tube, and the adjusting ring is threadedly connected to the support tube, and the opposite sides of the adjusting ring and the push ring are fitted with each other.
[0010] The utility model is further configured as follows: the driving mechanism includes a gear ring, a gear and a servo motor; the gear ring is sleeved on the middle part of the support tube and is fixedly connected to the support tube; the gear is movably connected to the top of the base plate through a rotating shaft, and the gear ring is meshed with the gear; the servo motor is fixedly connected to the top of the base plate, and the output end of the servo motor is fixedly connected to the rotating shaft of the gear.
[0011] The utility model is further configured as follows: the reciprocating mechanism includes a connecting plate, cam 1, cam 2, rotary rod 1 and rotary rod 2, the connecting plate is fixedly connected to the bottom end of the base plate, the connecting plate is located on opposite sides of cam 1 and cam 2, and both sides of the connecting plate are in contact with the outer side of cam 1 and the outer side of cam 2, the rotary rod 1 passes through the axis of cam 1, and the rotary rod 1 is fixedly connected to the cam 1, the rotary rod 2 passes through the axis of cam 2, and the rotary rod 2 is fixedly connected to the cam 2.
[0012] The utility model is further configured such that cam 1 is movably connected to the inside of the base through rotary rod 1, and cam 2 is movably connected to the inside of the base 2 through rotary rod 2, and when the distal end of cam 1 is in contact with the side of the connecting plate, the proximal end of cam 2 is in contact with the other side of the connecting plate.
[0013] The utility model further sets up, the outside of rotary lever one and rotary lever two all is fixedly connected with synchronous wheel, and the outside of synchronous wheel is equipped with synchronous belt, synchronous wheel and synchronous belt constitute the belt drive structure, the inside fixed connection of base has servo motor no.
[0014] The utility model has the advantages of:
[0015] One, the utility model discloses a grinding mechanism is set up, under the action of reset spring, the inside of polishing piece and the outside of pipe fitting are pasted together, thereby the installation of pipe fitting is convenient, and according to the diameter of pipe fitting, under the action of reset spring, always make the outer surface of polishing piece and pipe fitting pasting together, make the friction between the outside of pipe fitting and polishing piece keep at the proper degree, be favorable to burr grinding, but avoid the temperature rise of pipe fitting due to the too high friction.
[0016] Two, the utility model discloses a reciprocating mechanism is set up, and the connecting plate moves to and fro in the inside of base, and the top end of base is moved to and fro to the bottom plate driven by this, thereby make the supporting cylinder rotate and move to and fro simultaneously, the reciprocating motion of horizontal direction can be given to polishing piece when polishing around the axis of pipe fitting, thereby grinding the burr on pipe fitting in the second direction, improve the burr grinding effect of pipe fitting outside.
[0017] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0019] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0020] Figure 2 It is the inverted structure schematic diagram of the utility model;
[0021] Figure 3 It is the grinding mechanism and the connecting piece structure schematic diagram of the utility model;
[0022] Figure 4 It is the reciprocating mechanism structure schematic diagram of the utility model;
[0023] Figure 5 It is the utility model Figure 3 The enlarged structure schematic diagram of place A in the utility model.
[0024] Figure: 1, base; 2, pipe; 3, bottom plate; 4, support plate; 5, support cylinder; 6, polishing mechanism; 601, polishing piece; 602, connecting rod; 603, return spring; 604, push rod; 605, adjusting ring; 606, push ring; 7, driving mechanism; 701, gear ring; 702, gear; 703, servo motor one; 8, reciprocating mechanism; 801, connecting plate; 802, cam one; 803, cam two; 804, rotating rod one; 805, rotating rod two; 9, synchronous wheel; 10, synchronous belt; 11, servo motor two. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0026] As Figure 1-5 shown, the utility model provides a kind of technical scheme: a kind of surface deburring device for metal casting processing, including base 1 and pipe 2, the top end of base 1 is movably connected with bottom plate 3, and the top end of bottom plate 3 is fixedly connected with a group of symmetrical support plate 4, the opposite side of support plate 4 is movably connected with support cylinder 5, pipe 2 penetrates support cylinder 5, and the both ends of support cylinder 5 are provided with polishing mechanism 6, the top end of bottom plate 3 is provided with driving mechanism 7, and driving mechanism 7 is fixedly connected with the middle part of support cylinder 5, the inside of base 1 is provided with reciprocating mechanism 8, and reciprocating mechanism 8 is connected with the bottom end of bottom plate 3.
[0027] As Figure 1 , Figure 2 , Figure 3 and Figure 5As shown, the grinding mechanism 6 includes a grinding sheet 601, a connecting rod 602, a return spring 603 and a push rod 604. The grinding sheet 601, the connecting rod 602, the return spring 603 and the push rod 604 are all distributed in a circular array. One end of the connecting rod 602 is fixedly connected to the back side of the grinding sheet 601, and the push rod 604 is fixedly connected to the other end of the connecting rod 602. The return spring 603 is sleeved on the outside of the connecting rod 602. The grinding sheets 601 are all located on the outside of the pipe 2, and the inner side of the grinding sheet 601 is in contact with the outside of the pipe 2. The connecting rod 602 passes through the wall of the support tube 5 and is movably connected to the wall of the pipe. The return spring 603 is sleeved on the outside of the connecting rod 602. One end is fixedly connected to the back side of the grinding disc 601, and the other end of the return spring 603 is fixedly connected to the inner side of the support tube 5. The grinding mechanism 6 also includes an adjusting ring 605 and a push ring 606. The push ring 606 is sleeved on the outside of the support tube 5, and the push ring 606 is movably connected to the support tube 5. The end of the push ring 606 close to the push rod 604 is constructed with a beveled surface, and the end of the push rod 604 is fitted with the beveled surface of the push ring 606. The adjusting ring 605 is sleeved on the outside of the support tube 5. A group of symmetrical threads are opened on the outside of the support tube 5, and the adjusting ring 605 is threadedly connected to the support tube 5. The opposite sides of the adjusting ring 605 and the push ring 606 are fitted with each other.
[0028] The adjusting ring 605 is rotated to move the adjusting ring 605 toward the pushing ring 606. The beveled surface of the pushing ring 606 fits with the end of the pushing rod 604, thereby making the pushing rod 604 move outward. Therefore, under the action of the connecting rod 602, the grinding plates 601 move away from each other, the return spring 603 is compressed and shortened, and then the pipe 2 is passed through the supporting tube 5 and the grinding plate 601. Then the adjusting ring 605 is rotated. Under the action of the return spring 603, the inner side of the grinding plate 601 fits with the outer side of the pipe 2, thereby facilitating the installation of the pipe 2. At the same time, according to the diameter of the pipe 2, under the action of the return spring 603, the grinding plate 601 is always fit with the outer surface of the pipe 2, so that the friction between the outer side of the pipe 2 and the grinding plate 601 is maintained at an appropriate level, which is conducive to burr grinding, but avoids excessive friction that causes the temperature of the pipe 2 to rise.
[0029] like Figure 1 and Figure 2 As shown, the driving mechanism 7 includes a gear ring 701, a gear 702 and a servo motor 703. The gear ring 701 is sleeved on the middle part of the support tube 5 and is fixedly connected to the support tube 5. The gear 702 is movably connected to the top of the base plate 3 through a rotating shaft, and the gear ring 701 is meshed with the gear 702. The servo motor 703 is fixedly connected to the top of the base plate 3, and the output end of the servo motor 703 is fixedly connected to the rotating shaft of the gear 702.
[0030] Start the servo motor 703 to drive the gear 702 to rotate. Since the gear 702 is engaged with the gear ring 701, the gear ring 701 and the support tube 5 are controlled to rotate synchronously. The pipe 2 moves horizontally through other traction movements. At this time, the grinding sheet 601 rotates around the axis of the pipe 2, so that the inner side of the grinding sheet 601 is used to effectively grind the burrs on the outer side of the moving pipe 2.
[0031] like Figure 1 and Figure 4 As shown, the reciprocating mechanism 8 includes a connecting plate 801, a cam 1 802, a cam 2 803, a rotary rod 1 804 and a rotary rod 2 805. The connecting plate 801 is fixedly connected to the bottom end of the base plate 3. The connecting plate 801 is located on the opposite sides of the cam 1 802 and the cam 2 803, and both sides of the connecting plate 801 are in contact with the outer sides of the cam 1 802 and the outer sides of the cam 2 803. The rotary rod 1 804 passes through the axis of the cam 1 802 and is fixedly connected to the cam 1 802. The rotary rod 2 805 passes through the axis of the cam 2 803 and is fixedly connected to the cam 2 803. The cam 1 802 passes through the axis of the cam 1 The rotary rod 1 804 is movably connected to the inside of the base 1, and the cam 2 803 is movably connected to the inside of the base 1 through the rotary rod 2 805. When the distal end of the cam 1 802 is in contact with the side of the connecting plate 801, the proximal end of the cam 2 803 is in contact with the other side of the connecting plate 801. The outer sides of the rotary rod 1 804 and the rotary rod 2 805 are fixedly connected with a synchronous wheel 9, and the outer side of the synchronous wheel 9 is provided with a synchronous belt 10. The synchronous wheel 9 and the synchronous belt 10 constitute a belt transmission structure. The interior of the base 1 is fixedly connected with a servo motor 2 11, and the output end of the servo motor 2 11 is fixedly connected to the bottom end of the rotary rod 1 804.
[0032] Start the servo motor 2 11, drive the rotary rod 1 804 to rotate inside the base 1, so that the cam 1 802 rotates around the rotary rod 1 804, and under the action of the synchronous wheel 9 and the synchronous belt 10, drive the cam 2 803 to rotate around the rotary rod 2 805. Since the connecting plate 801 is on the opposite side of the cam 1 802 and the cam 2 803, when the cam 1 802 and the cam 2 803 rotate in the same direction, the cam 1 802 rotates from the proximal end to the distal end. The cam 2 803 rotates from the distal end to the proximal end, thereby making the connecting plate 801 fit together with the connecting plate 801, and in turn making the connecting plate 801 move back and forth inside the base 1, thereby driving the bottom plate 3 to move back and forth on the top of the base 1, so that the support tube 5 rotates and moves back and forth at the same time, making it convenient for the grinding sheet 601 to give it a horizontal reciprocating motion while grinding around the axis of the pipe 2, thereby grinding the burrs on the pipe 2 in the second direction, and improving the grinding effect of the burrs on the outside of the pipe 2.
[0033] Working principle: in use, first, rotate the adjusting ring 605, so that the adjusting ring 605 moves towards the push ring 606, the inclined surface of the push ring 606 is in contact with the end of the push rod 604, so that the push rod 604 moves outward, so that the polishing pieces 601 move away from each other under the action of the connecting rod 602, and the reset spring 603 is compressed and shortened, then the pipe 2 penetrates the support cylinder 5 and the polishing piece 601, then rotate the adjusting ring 605, the inner side of the polishing piece 601 is in contact with the outer side of the pipe 2 under the action of the reset spring 603; then, start the servo motor one 703, drive the gear 702 to rotate, since the gear 702 is in mesh with the gear ring 701, so as to control the synchronous rotation of the gear ring 701 and the support cylinder 5, the pipe 2 moves horizontally through other traction movement, at this time the polishing piece 601 rotates around the axis of the pipe 2, so as to effectively polish the burrs on the outer side of the moving pipe 2 by the inner side of the polishing piece 601; in addition, start the servo motor two 11, drive the rotating rod one 804 to rotate in the inside of the base 1, so that the cam one 802 rotates around the rotating rod one 804, and drive the cam two 803 to rotate around the rotating rod two 805 under the action of the synchronous wheel 9 and the synchronous belt 10, since the connecting plate 801 is on the opposite side of the cam one 802 and the cam two 803, when the cam one 802 and the cam two 803 rotate in the same direction, the cam one 802 rotates from the near center end in contact with the connecting plate 801 to the far center end in contact with the connecting plate 801, and the cam two 803 rotates from the far center end in contact with the connecting plate 801 to the near center end in contact with the connecting plate 801, in turn, the connecting plate 801 moves back and forth in the inside of the base 1, so as to drive the bottom plate 3 to move back and forth on the top end of the base 1, so that the support cylinder 5 rotates and moves back and forth at the same time.
[0034] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all the details, nor limit the application to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited by the claims and their entire scope and equivalents.
Claims
1. A surface deburring device for metal casting processing, comprising a base (1) and a pipe (2), characterized in that: The top of the base (1) is movably connected to a bottom plate (3), and the top of the bottom plate (3) is fixedly connected to a group of symmetrical support plates (4), the opposite side of the support plate (4) is movably connected to a support tube (5), the pipe (2) passes through the support tube (5), and grinding mechanisms (6) are provided at both ends of the support tube (5). A driving mechanism (7) is provided at the top of the bottom plate (3), and the driving mechanism (7) is fixedly connected to the middle of the support tube (5). A reciprocating mechanism (8) is provided inside the base (1), and the reciprocating mechanism (8) is connected to the bottom end of the bottom plate (3).
2. A surface deburring device for metal casting processing according to claim 1, characterized in that: The grinding mechanism (6) comprises a grinding plate (601), a connecting rod (602), a return spring (603) and a push rod (604); the grinding plate (601), the connecting rod (602), the return spring (603) and the push rod (604) are all distributed in a circular array; one end of the connecting rod (602) is fixedly connected to the back side of the grinding plate (601); the push rod (604) is fixedly connected to the other end of the connecting rod (602); the return spring (603) is sleeved on the outside of the connecting rod (602); the grinding plates (601) are all located on the outside of the pipe (2), and the inner side of the grinding plate (601) is in contact with the outer side of the pipe (2).
3. A surface deburring device for metal casting processing according to claim 2, characterized in that: The connecting rod (602) passes through the wall of the support tube (5), and the connecting rod (602) is movably connected to the wall of the support tube. One end of the return spring (603) is fixedly connected to the back side of the grinding plate (601), and the other end of the return spring (603) is fixedly connected to the inner side of the support tube (5).
4. The surface deburring device for metal casting processing according to claim 3, characterized in that: The grinding mechanism (6) further comprises an adjusting ring (605) and a pushing ring (606), wherein the pushing ring (606) is sleeved on the outer side of the supporting tube (5), and the pushing ring (606) is movably connected to the supporting tube (5), and an end of the pushing ring (606) close to the pushing rod (604) is constructed with an oblique surface, and the end of the pushing rod (604) is fitted with the oblique surface of the pushing ring (606), and the adjusting ring (605) is sleeved on the outer side of the supporting tube (5), and a group of symmetrical threads are opened on the outer side of the supporting tube (5), and the adjusting ring (605) is threadedly connected to the supporting tube (5), and the opposite sides of the adjusting ring (605) and the pushing ring (606) are fitted with each other.
5. The surface deburring device for metal casting processing according to claim 1, characterized in that: The driving mechanism (7) comprises a gear ring (701), a gear (702) and a servo motor (703). The gear ring (701) is sleeved on the middle part of the support tube (5), and the gear ring (701) is fixedly connected to the support tube (5). The gear (702) is movably connected to the top end of the base plate (3) via a rotating shaft, and the gear ring (701) and the gear (702) are meshed. The servo motor (703) is fixedly connected to the top end of the base plate (3), and the output end of the servo motor (703) is fixedly connected to the rotating shaft of the gear (702).
6. The surface deburring device for metal casting processing according to claim 1, characterized in that: The reciprocating mechanism (8) comprises a connecting plate (801), a cam 1 (802), a cam 2 (803), a rotary rod 1 (804) and a rotary rod 2 (805), wherein the connecting plate (801) is fixedly connected to the bottom end of the base plate (3), the connecting plate (801) is located on opposite sides of the cam 1 (802) and the cam 2 (803), and both sides of the connecting plate (801) are in contact with the outer sides of the cam 1 (802) and the outer sides of the cam 2 (803), the rotary rod 1 (804) passes through the axis of the cam 1 (802), and the rotary rod 1 (804) is fixedly connected to the cam 1 (802), and the rotary rod 2 (805) passes through the axis of the cam 2 (803), and the rotary rod 2 (805) is fixedly connected to the cam 2 (803).
7. A surface deburring device for metal casting processing according to claim 6, characterized in that: The cam 1 (802) is movably connected to the inside of the base (1) through the rotary rod 1 (804), and the cam 2 (803) is movably connected to the inside of the base (1) through the rotary rod 2 (805). When the distal end of the cam 1 (802) is in contact with the side of the connecting plate (801), the proximal end of the cam 2 (803) is in contact with the other side of the connecting plate (801).
8. The surface deburring device for metal casting processing according to claim 7, characterized in that: The outer sides of the rotating rod 1 (804) and the rotating rod 2 (805) are fixedly connected to a synchronous wheel (9), and the outer sides of the synchronous wheel (9) are sleeved with a synchronous belt (10). The synchronous wheel (9) and the synchronous belt (10) constitute a belt transmission structure. The interior of the base (1) is fixedly connected to a servo motor 2 (11), and the output end of the servo motor 2 (11) is fixedly connected to the bottom end of the rotating rod 1 (804).