Automatic stacking device for transformer iron cores
The dual-axis motor and cylinder drive system of the automated stacking device enables efficient and precise stacking of transformer cores, solving the problems of low efficiency and inaccurate positioning of manual stacking and improving the overall performance of the cores.
Patent Information
- Application Number
- CN202422635946.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Manually stacking transformer cores is inefficient and cannot meet the fast pace of modern large-scale production. It is also difficult to ensure the accuracy of the core position, resulting in magnetic circuit disorder and increased core loss.
An automated stacking device is used, with a dual-axis motor driving the main and slave cone wheels. The two-way lead screw and guide rod cooperate to achieve precise positioning and neat stacking of the iron cores by the clamping plate. The stacked iron cores are lifted by a low-profile cylinder to achieve automated transfer.
It improves the efficiency of core stacking, ensures position accuracy, reduces magnetic circuit disorder and core loss, and meets the needs of modern large-scale production.
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Figure CN223419528U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to transformer core field especially relates to a kind of automatic stacking device of transformer core. BACKGROUND
[0002] Transformer core is the main magnetic circuit part in transformer, usually by the high silicon content, surface is coated with insulating paint hot-rolled or cold-rolled silicon steel sheet stacking, core and coil wound on it constitute complete electromagnetic induction system, the size of power transformer transmission power depends on the material and cross-sectional area of core, after transformer core is made, stack together, for the core piece of making, stack, it is mostly completed by artificial.
[0003] And artificial stacking is not only inefficient, consume a lot of manpower and time, unable to meet the fast pace of modern mass production, secondly, artificial stacking is difficult to ensure the position accuracy of each core piece, prone to misregistration between core pieces, uneven gap and other problems, in turn affect the overall performance of transformer core, such as leading to magnetic circuit disorder, core loss increases, in order to solve the above problems, we propose a kind of automatic stacking device of transformer core. SUMMARY
[0004] The main purpose of the utility model is to provide a kind of automatic stacking device of transformer core, can effectively solve the problems in the background art.
[0005] To achieve the above object, the technical scheme adopted by the utility model is:
[0006] An automatic stacking device of transformer core, comprising a support table, the upper end of the support table is fixedly connected with a placing rack, a plurality of core bodies are stacked on the upper end of the placing rack, a clamping assembly is symmetrically arranged at the front and rear ends of the core body, and a symmetrically arranged mounting bracket is arranged on the side away from the two clamping assemblies, and the two mounting brackets are fixedly connected to the upper end of the support table.
[0007] Preferably, the clamping assembly comprises a first rotating rod and a second rotating rod, and the intersecting end of the first rotating rod and the second rotating rod is rotatably connected with a connecting block, the outer side of the connecting block is fixedly connected with a clamping plate, and the clamping plate is arranged on the outer side of the core body.
[0008] Preferably, the clamping assembly further comprises a bidirectional screw rod rotatably connected to the inner side of the mounting bracket, the lower end of the bidirectional screw rod is rotatably connected with the support table, the side of the first rotating rod and the second rotating rod is rotatably connected with a first threaded block and a second threaded block respectively, the first threaded block and the second threaded block are threadedly connected to the outer side of the bidirectional screw rod respectively, the inner side of the mounting bracket is fixedly connected with a guide rod, and the first threaded block and the second threaded block are slidably connected with the guide rod.
[0009] Preferably, the inner sides of the first threaded block and the second threaded block are respectively fixedly connected with rotating shafts, and the first rotating rod and the second rotating rod are respectively provided with circular holes matching the two rotating shafts, and the first rotating rod and the second rotating rod are respectively rotatably connected with the corresponding rotating shafts through the circular holes.
[0010] Preferably, the lower end of the bidirectional screw is fixedly connected to a slave cone wheel, and the slave cone wheel is arranged at the lower end of the support table. A dual-axis motor is fixedly installed at the lower end of the support table, and the front and rear output ends of the dual-axis motor are respectively fixedly connected to the main cone wheel, and the slave cone wheel is meshed with the main cone wheel.
[0011] Preferably, two limit plates are provided on the inner side of the core body, and both limit plates are fixedly mounted on the upper end of the mounting frame. The upper end of the mounting frame is fixedly connected to a vertical plate, and the vertical plate is provided on one side of the core body.
[0012] Preferably, a short cylinder is provided on the inner side of the mounting frame, the short cylinder is fixedly mounted on the upper end of the support table, the output end of the short cylinder is fixedly connected to a support plate, and the support plate is provided at the lower end of the core body.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the automatic stacking device of the transformer core drives the corresponding main cone wheel to rotate through the front and rear output ends of the dual-axis motor, and the rotation of the main cone wheel drives the slave cone wheel to rotate, and then the first threaded block and the second threaded block can be easily moved relative to each other through the cooperation of the two-way screw rod and the guide rod. At this time, the first rotating rod and the second rotating rod can be easily rotated on the outside of the first threaded block and the second threaded block respectively through the rotation cooperation of the rotating shaft and the circular hole, so that the two connecting blocks push the two clamping plates to clamp multiple core bodies at the same time, thereby conveniently making multiple core bodies stacked together neatly front and back, and by starting the short cylinder, the output end of the short cylinder will drive the support plate to move up, so that the support plate can drive multiple neatly stacked core bodies to move up, thereby facilitating the staff to transfer the neatly stacked core bodies, and the effect of use is better than the traditional method. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of an automatic stacking device for transformer cores according to the present invention;
[0015] Figure 2 This is a partial structural diagram of an automatic stacking device for transformer cores of the utility model. Figure 1 ;
[0016] Figure 3This is a partial structural diagram of an automatic stacking device for transformer cores of the utility model. Figure 2 ;
[0017] Figure 4 This is a schematic diagram of the structure of a clamping assembly of an automatic stacking device for transformer cores according to the present invention;
[0018] Figure 5 This is a schematic diagram of the exploded structure of a clamping assembly of an automatic stacking device for transformer cores according to the utility model;
[0019] Figure 6 This is an enlarged structural diagram of point A of an automatic stacking device for transformer cores of the present invention.
[0020] In the figure: 1. Support table; 2. Mounting frame; 4. Clamping assembly; 41. First rotating rod; 42. Second rotating rod; 43. Connecting block; 44. Clamping plate; 45. First threaded block; 46. Second threaded block; 47. Bidirectional screw; 48. Guide rod; 49. Slave bevel gear; 410. Main bevel gear; 411. Rotating shaft; 412. Round hole; 5. Placement frame; 6. Core body; 7. Vertical plate; 8. Limiting plate; 9. Short cylinder; 10. Support plate; 11. Dual-axis motor. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figure 1-6 As shown, an automatic stacking device for transformer cores includes a support table 1, the upper end of the support table 1 is fixedly connected to a placement rack 5, a plurality of core bodies 6 are stacked on the upper end of the placement rack 5, the front and rear ends of the core bodies 6 are symmetrically provided with clamping assemblies 4, and symmetrical mounting racks 2 are respectively provided on the side away from each other of the two clamping assemblies 4, and the two mounting racks 2 are fixedly connected to the upper end of the support table 1.
[0023] In this embodiment, the clamping assembly 4 includes a first rotating rod 41 and a second rotating rod 42, and the intersecting ends of the first rotating rod 41 and the second rotating rod 42 are rotatably connected to a connecting block 43, and the outer side of the connecting block 43 is fixedly connected to a clamping plate 44, and the clamping plate 44 is arranged on the outer side of the iron core body 6. The clamping assembly 4 also includes a bidirectional screw rod 47 rotatably connected to the inner side of the mounting frame 2, and the lower end of the bidirectional screw rod 47 is rotatably connected to the support table 1. One side of the first rotating rod 41 and the second rotating rod 42 is respectively rotatably connected to the first threaded block 45 and the second threaded block 46, and the first threaded block 45 and the second threaded block 46 are respectively threadedly connected to the outer side of the bidirectional screw rod 47, and the inner side of the mounting frame 2 is fixedly connected to a guide rod 48, and the first threaded block 45 and the second threaded block 46 are both slidably connected to the guide rod 48.
[0024] Specifically, by rotating the bidirectional screw rod 47 and then cooperating with the guide rod 48, the first threaded block 45 and the second threaded block 46 can be easily moved relative to each other. At this time, the first rotating rod 41 and the second rotating rod 42 are respectively rotated on the outside of the first threaded block 45 and the second threaded block 46, so that the two connecting blocks 43 can be easily pushed to push the corresponding two clamping plates 44 to clamp multiple core bodies 6 at the same time, thereby conveniently making the multiple stacked core bodies 6 neatly arranged front and back.
[0025] In this embodiment, the inner sides of the first threaded block 45 and the second threaded block 46 are respectively fixedly connected with a rotating shaft 411, and the first rotating rod 41 and the second rotating rod 42 are respectively provided with a circular hole 412 that matches the two rotating shafts 411. The first rotating rod 41 and the second rotating rod 42 are respectively rotatably connected to the corresponding rotating shaft 411 through the circular holes 412.
[0026] Specifically, through the rotational cooperation between the rotating shaft 411 and the circular hole 412 , the first rotating rod 41 and the second rotating rod 42 can be conveniently rotated on the outsides of the first threaded block 45 and the second threaded block 46 respectively.
[0027] In this embodiment, the lower end of the bidirectional screw rod 47 is fixedly connected to the slave cone wheel 49, which is arranged at the lower end of the support table 1. The lower end of the support table 1 is fixedly installed with a dual-axis motor 11. The front and rear output ends of the dual-axis motor 11 are respectively fixedly connected to the main cone wheel 410, and the slave cone wheel 49 is meshed with the main cone wheel 410.
[0028] Specifically, by starting the dual-axis motor 11, the front and rear output ends of the dual-axis motor 11 will drive the corresponding main bevel wheel 410 to rotate, the rotation of the main bevel wheel 410 will drive the secondary bevel wheel 49 to rotate, and the rotation of the secondary bevel wheel 49 will drive the bidirectional screw rod 47 to rotate.
[0029] In this embodiment, two limit plates 8 are provided on the inner side of the core body 6. Both limit plates 8 are fixedly mounted on the upper end of the mounting frame 2. The upper end of the mounting frame 2 is fixedly connected with a vertical plate 7, which is provided on one side of the core body 6.
[0030] Specifically, by placing the plurality of core bodies 6 in sequence outside the two limiting plates 8 , the two sides of the plurality of core bodies 6 can be easily aligned through the design of the two limiting plates 8 and the vertical plates 7 .
[0031] In this embodiment, a short cylinder 9 is provided on the inner side of the mounting frame 2, and the short cylinder 9 is fixedly mounted on the upper end of the support table 1. The output end of the short cylinder 9 is fixedly connected to a support plate 10, and the support plate 10 is provided at the lower end of the core body 6.
[0032] Specifically, by starting the short cylinder 9, the output end of the short cylinder 9 will drive the support plate 10 to move upward, so that the support plate 10 can drive multiple neatly stacked core bodies 6 to move upward, thereby facilitating the staff to transfer the neatly stacked core bodies 6.
[0033] It should be noted that the present invention is an automatic stacking device for transformer cores. The user places multiple core bodies 6 on the outside of the two limit plates 8 in turn. At this time, the design of the two limit plates 8 and the vertical plate 7 can easily make the two sides of the multiple core bodies 6 neat. However, the front and rear ends of the multiple core bodies 6 stacked together are uneven. Then, the dual-axis motor 11 is started, and the front and rear output ends of the dual-axis motor 11 will drive the corresponding main cone wheel 410 to rotate. The rotation of the main cone wheel 410 will drive the rotation of the slave cone wheel 49. The rotation of the slave cone wheel 49 will drive the bidirectional screw rod 47 to rotate. Then, through the cooperation of the guide rod 48, the relative movement of the first threaded block 45 and the second threaded block 46 can be easily achieved. At this time, through the rotation cooperation of the rotating shaft 411 and the round hole 412, It is convenient to realize the rotation of the first rotating rod 41 and the second rotating rod 42 on the outside of the first threaded block 45 and the second threaded block 46 respectively, and then the first rotating rod 41 and the second rotating rod 42 are rotatably connected to the connecting block 43, so that the two clamping plates 44 can be conveniently clamped on multiple iron core bodies 6 at the same time, and then the multiple stacked iron core bodies 6 can be conveniently made neatly arranged front and back. When the stacking is completed, the dual-axis motor 11 is started in reverse, so that the two clamping plates 44 can be moved away from the iron core body 6. At this time, the short cylinder 9 is started, and the output end of the short cylinder 9 will drive the support plate 10 to move upward, so that the support plate 10 can drive multiple neatly stacked iron core bodies 6 to move upward, thereby facilitating the staff to transfer the neatly stacked iron core bodies 6, which is more practical.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. An automated stacking device for transformer cores, comprising a support table (1), characterized in that: The upper end of the support table (1) is fixedly connected to a placement rack (5), and a plurality of iron core bodies (6) are stacked on the upper end of the placement rack (5). Clamping assemblies (4) are symmetrically provided at the front and rear ends of the iron core body (6), and symmetrical mounting racks (2) are respectively provided on the sides away from each other of the two clamping assemblies (4). The two mounting racks (2) are fixedly connected to the upper end of the support table (1), and two limiting plates (8) are provided on the inner side of the iron core body (6). The two limiting plates (8) are fixedly installed on the upper end of the mounting rack (2). The upper end of the mounting rack (2) is fixedly connected to a vertical plate (7), and the vertical plate (7) is provided on one side of the iron core body (6).
2. The automatic stacking device for transformer cores according to claim 1, characterized in that: The clamping assembly (4) comprises a first rotating rod (41) and a second rotating rod (42), wherein the intersecting ends of the first rotating rod (41) and the second rotating rod (42) are rotatably connected to a connecting block (43), and the outer side of the connecting block (43) is fixedly connected to a clamping plate (44), and the clamping plate (44) is arranged on the outer side of the core body (6).
3. The automatic stacking device for transformer cores according to claim 2, characterized in that: The clamping assembly (4) further includes a bidirectional screw rod (47) rotatably connected to the inner side of the mounting frame (2), the lower end of the bidirectional screw rod (47) is rotatably connected to the support table (1), one side of the first rotating rod (41) and the second rotating rod (42) are rotatably connected to a first threaded block (45) and a second threaded block (46), respectively, the first threaded block (45) and the second threaded block (46) are respectively threadedly connected to the outer side of the bidirectional screw rod (47), the inner side of the mounting frame (2) is fixedly connected to a guide rod (48), and the first threaded block (45) and the second threaded block (46) are both slidably connected to the guide rod (48).
4. The automatic stacking device for transformer cores according to claim 3, characterized in that: The inner sides of the first threaded block (45) and the second threaded block (46) are respectively fixedly connected with rotating shafts (411); the first rotating rod (41) and the second rotating rod (42) are respectively provided with circular holes (412) that match the two rotating shafts (411); the first rotating rod (41) and the second rotating rod (42) are respectively rotatably connected to the corresponding rotating shafts (411) through the circular holes (412).
5. The automatic stacking device for transformer cores according to claim 3, characterized in that: The lower end of the bidirectional screw rod (47) is fixedly connected to a secondary cone wheel (49), and the secondary cone wheel (49) is arranged at the lower end of the support table (1). A dual-axis motor (11) is fixedly installed at the lower end of the support table (1), and the front and rear output ends of the dual-axis motor (11) are respectively fixedly connected to the main cone wheel (410), and the secondary cone wheel (49) is meshed with the main cone wheel (410).
6. The automatic stacking device for transformer cores according to claim 1, characterized in that: A short cylinder (9) is provided on the inner side of the mounting frame (2), and the short cylinder (9) is fixedly mounted on the upper end of the support table (1). The output end of the short cylinder (9) is fixedly connected to a support plate (10), and the support plate (10) is provided at the lower end of the core body (6).