Corn cutting treatment device

By designing an automated corn cutting device and utilizing a combination of a feeding drum, a cutting drum, and a vibrator, the corn cobs can be cut quickly and evenly, solving the problems of low efficiency and high labor intensity of traditional manual cutting and improving production efficiency.

CN223419622UActive Publication Date: 2025-10-10GANSU LONG HI TECH DEV CO LTD
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Patent Information

Application Number
CN202422661148.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-10-10
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

Traditional corn cob cutting relies on manual operation, which is inefficient, labor-intensive and uneven, making it difficult to meet the needs of large-scale production.

Method used

An automated corn cutting device is designed, which includes a feeding drum, a cutting drum, a cutter and a vibrator. The driver drives the cutting knife to perform reciprocating motion, and the vibrator is used to prevent corn cobs from piling up, thereby achieving fast and uniform cutting.

Benefits of technology

The efficiency and uniformity of corn cob cutting are improved, the labor intensity of operators is reduced, and the needs of large-scale production are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of corn cob treatment, in particular to a corn cutting treatment device. When the corn cob cutting device is applied, corn cobs fall into the feeding cylinder and are conveyed to the cutting cylinder, the driver drives the supporting plate to do reciprocating motion, the reciprocating motion of the supporting plate is perpendicular to the length direction of the cutting cylinder, and therefore the cutting knives are controlled to cut into the cutting cylinder from the side portion, and the multiple parallel cutting knives cut into the cutting cylinder to cut the corn cobs into multiple sections. And rapid and uniform cutting can be realized, the labor intensity of operators is obviously reduced, and the production efficiency is improved. The vibrator can drive the feeding barrel to vibrate, so that the situation that the corn cobs are stacked in the feeding barrel and cannot pass through is avoided.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of corn cob processing, in particular to a corn cutting processing device. BACKGROUND

[0002] Corn is an important food crop with a very wide sowing area in China. It is rich in nutrients, including protein, fat, carbohydrates, various vitamins, and trace elements. During the processing of corn, cutting corn cobs into multiple segments is a common processing method. This not only facilitates further processing and cooking of corn, such as boiling, but also improves the convenience of corn consumption.

[0003] However, traditional corn cob cutting methods mainly rely on manual operation, and the operator needs to cut the harvested corn cobs into several segments with a knife. This method has significant disadvantages: first, manual cutting is inefficient and cannot meet the needs of large-scale production; second, long-term repetitive labor significantly increases the labor intensity of the operator; and finally, manual cutting cannot guarantee uniformity and consistency, affecting the quality of the final product. Therefore, how to manufacture an automatic corn cob cutting device is a technical problem that needs to be solved in the field. SUMMARY

[0004] Therefore, the present application provides a corn cutting processing device that can quickly and uniformly cut corn cobs, reduce the labor intensity of the operator, and improve production efficiency.

[0005] In a first aspect, the present application provides a corn cutting processing device, comprising: a feeding cylinder for conveying corn cobs; a cutting cylinder that is connected to the feeding cylinder to receive corn cobs conveyed by the feeding cylinder; a cutter comprising a support plate, the support plate having a plurality of cutting knives arranged in parallel, the cutting knives partially extending into the cutting cylinder; a driver connected to the support plate, the driver being configured to drive the support plate to reciprocate to drive the cutting knives to cut into the cutting cylinder, the reciprocating direction of the support plate being perpendicular to the length direction of the cutting cylinder; and a vibrator connected to the feeding cylinder, the vibrator being configured to drive the feeding cylinder to vibrate.

[0006] In combination with the first aspect, in a possible implementation, the feeding cylinder comprises an inlet and an outlet, the size of the inlet is larger than the size of the outlet, and the outlet is connected to the cutting cylinder.

[0007] In combination with the first aspect, in a possible implementation, the width d of the cutting cylinder is less than 10 cm.

[0008] In combination with the first aspect, in a possible implementation, the feeding cylinder is inclined, and the inlet is higher than the outlet.

[0009] In combination with the first aspect, in a possible implementation, a horizontal dimension of the feed port is greater than a horizontal dimension of the discharge port.

[0010] In combination with the first aspect, in a possible implementation, the vibrator includes a vibration motor and a vibration plate, the output end of the vibration motor is connected to the vibration plate, and the vibration plate is linked to the feeding barrel.

[0011] In combination with the first aspect, in a possible implementation, the present invention further includes: a linkage rod, both ends of which are respectively connected to the vibration plate and the feeding cylinder.

[0012] In combination with the first aspect, in a possible implementation, there are multiple linkage rods, the linkage rods are vertically arranged, and the connection position between the linkage rods and the feeding cylinder is located on the side of the feeding cylinder.

[0013] In combination with the first aspect, in a possible implementation, the cutting blades are arranged at equal intervals.

[0014] In combination with the first aspect, in a possible implementation, a blade surface of the cutting blade is perpendicular to a length direction of the cutting cylinder.

[0015] In use, corn cobs drop into a feed drum and are transported to a cutting drum. A driver drives a support plate to reciprocate perpendicular to the length of the cutting drum, thereby controlling the cutting blades to penetrate the cutting drum from the side. Multiple parallel cutting blades penetrate the cutting drum, cutting the corn cobs into multiple segments. This enables fast and uniform cutting, significantly reducing operator labor and improving production efficiency. A vibrator vibrates the feed drum to prevent corn cobs from accumulating inside the drum and being unable to pass through. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 FIG2 is a schematic diagram of a top view of a corn cutting and processing device provided in one embodiment of the present application;

[0017] Figure 2 Shown Figure 1 side view. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] The following description is provided to enable those skilled in the art to implement and use the present invention and incorporate it into specific application contexts. Various modifications and uses in different applications will be readily apparent to those skilled in the art, and the general principles defined herein are applicable to a wide range of embodiments. Thus, the present invention is not limited to the embodiments provided herein, but should be accorded the broadest scope consistent with the principles and novel features disclosed herein.

[0020] In the following detailed description, many specific details are set forth to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the practice of the present invention need not be limited to these specific details. In other words, well-known structures and devices are shown in block diagram form without detailed display to avoid obscuring the present invention.

[0021] The reader's attention is drawn to all documents and materials filed concurrently with this specification and open to public inspection, and the contents of all such documents and materials are incorporated herein by reference. Unless otherwise expressly stated, all features disclosed in this specification (including any accompanying claims, abstracts, and drawings) may be replaced by alternative features serving the same, equivalent, or similar purpose. Therefore, unless expressly stated otherwise, each feature disclosed is merely an example of a group of equivalent or similar features.

[0022] Note that where used, the terms left, right, front, back, top, bottom, forward, reverse, clockwise, and counterclockwise are used for convenience only and do not imply any specific fixed direction. Instead, they are used to reflect the relative position and / or orientation of various parts of an object. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0024] Note that, where used, "further," "preferably," "further," and "more preferably" are simply prefaces for describing another embodiment based on the preceding embodiment. The contents of the "further," "preferably," "further," or "more preferably" combined with the preceding embodiment constitute a complete configuration of another embodiment. Multiple "further," "preferably," "more preferably," or "more preferably" clauses appended to the same embodiment can be arbitrarily combined to form yet another embodiment.

[0025] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Note that the various aspects described below with reference to the accompanying drawings and specific embodiments are merely exemplary and should not be construed as limiting the scope of protection of the present invention.

[0026] Corn cob drying is an important agricultural post-processing process that can significantly improve the storage conditions and market value of corn cobs. Drying can significantly reduce the moisture content of corn cobs, thereby reducing the mold and spoilage caused by excessive moisture. By reducing the moisture content, the shelf life of corn cobs is extended, facilitating long-term storage and transportation. At the same time, the dried corn cobs are easier to store and process. Currently, natural sun drying is often used to reduce the moisture content of corn cobs. This drying method is time-consuming and has only moderate drying effects. How to improve the drying efficiency of corn cobs is a technical problem that needs to be solved in this field.

[0027] In view of this, the present application provides a corn cutting and processing device that can automatically dry corn cobs with excellent drying efficiency.

[0028] An exemplary corn cutting processing apparatus is as follows:

[0029] Figure 1 Shown is a schematic top view of the structure of a corn cutting and processing device provided in one embodiment of the present application. Figure 2 Shown Figure 1 The present application provides a corn cutting and processing device. In one embodiment, as shown in FIG. Figure 1 and Figure 2As shown, a corn cutting and processing device includes: a feed drum 1, a cutting drum 2, a cutter 3, a driver 4, and a vibrator 5. The feed drum 1 is used to convey corn cobs, and the cutting drum 2 docks with the feed drum 1 to receive the corn cobs conveyed by the feed drum 1. The cutter 3 includes a support plate 301, which is provided with a plurality of cutting blades 302 arranged in parallel with each other. The cutting blades 302 partially extend into the cutting drum 2. The cutting drum 2 is provided with blade grooves matching the cutting blades 302, and the cutting blades 302 cut into the cutting drum 2 along the blade grooves. The driver 4 is connected to the support plate 301 and is configured to drive the support plate 301 to reciprocate, thereby driving the cutting blades 302 to cut into the cutting drum 2 from the side. The reciprocating direction of the support plate 301 is perpendicular to the length of the cutting drum 2. The vibrator 5 is connected to the feed drum 1 and is configured to vibrate the feed drum 1.

[0030] During use of this embodiment, corn cobs fall into the feed drum 1 and are transported to the cutting drum 2. Driver 4 drives the support plate 301 to reciprocate. The support plate 301 is positioned to the side of the cutting drum 2, and its reciprocating motion is perpendicular to the length of the cutting drum 2. This controls the cutting blades 302 to penetrate the cutting drum 2 from the side. Multiple, parallel cutting blades 302 penetrate the cutting drum 2, cutting the corn cobs into multiple segments. This enables fast and uniform cutting, significantly reducing operator labor and improving production efficiency. A vibrator 5 can vibrate the feed drum 1 to prevent corn cobs from accumulating inside the feed drum 1 and being unable to pass through.

[0031] Specifically, the driver 4 adopts a reciprocating motor, and the output end of the reciprocating motor reciprocates, and the reciprocating direction of the output end is perpendicular to the length direction of the cutting cylinder 2, thereby driving the support plate 301 to approach or move away from the cutting cylinder 2, thereby driving the cutting knife 302 to cut into the cutting cylinder 2 or be pulled out of the cutting cylinder 2.

[0032] In one embodiment, if Figure 2 As shown, the feeding barrel 1 includes a feed port 101 and a discharge port 102 . The size of the feed port 101 is larger than that of the discharge port 102 , so as to facilitate the input of corn cobs into the feeding barrel 1 . The discharge port 102 is docked with the cutting barrel 2 .

[0033] In one embodiment, the inner width d of the cutting cylinder 2 is less than 10 cm, so that the corn cob can only extend into the cutting cylinder 2 in the length direction, so that the cutting knives 302 arranged in parallel cut the corn cob into multiple sections along the length direction of the corn cob.

[0034] In one embodiment, if Figure 2 As shown, the feeding cylinder 1 is tilted, and the feed port 101 is higher than the discharge port 102 , so that the corn cobs fall downward from the feed port 101 and are discharged from the discharge port 102 .

[0035] In one embodiment, the horizontal dimension of the feed port 101 is greater than the horizontal dimension of the discharge port 102 , so that the corn cobs can enter the feeding barrel 1 from the feed port 101 .

[0036] In one embodiment, if Figure 2 As shown, the vibrator 5 includes a vibration motor 501 and a vibration plate 502 . The output end of the vibration motor 501 is connected to the vibration plate 502 , and the vibration plate 502 is linked to the feeding barrel 1 .

[0037] Specifically, such as Figure 2 As shown, the corn cutting and processing device further includes a linkage rod 6 , both ends of which are connected to the vibration plate 502 and the feeding barrel 1 respectively.

[0038] In one embodiment, there are multiple linkage rods 6 , and the linkage rods 6 are vertically arranged. The connection position between the linkage rods 6 and the feeding cylinder 1 is located on the side of the feeding cylinder 1 .

[0039] Specifically, the cutting knives 302 are arranged at equal intervals, and can evenly cut the corn cob into segments.

[0040] Specifically, the blade surface of the cutting knife 302 is perpendicular to the length direction of the cutting cylinder 2, so that the cut surface of the corn cob is perpendicular to the length direction of the corn cob.

[0041] The basic principles of the present application have been described above in conjunction with specific embodiments. However, it should be noted that the advantages, strengths, and effects mentioned in this application are merely illustrative and not restrictive, and it should not be assumed that these advantages, strengths, and effects are required of each embodiment of this application. In addition, the specific details disclosed above are merely illustrative and facilitating understanding, and are not restrictive. The above details do not limit this application to necessarily being implemented using the above specific details.

[0042] The block diagrams of the devices, devices, equipment, and systems involved in this application are merely illustrative examples and are not intended to require or imply that they must be connected, arranged, or configured in the manner shown in the block diagrams. As will be appreciated by those skilled in the art, these devices, devices, equipment, and systems can be connected, arranged, or configured in any manner. Words such as "include," "comprise," "have," and the like are open-ended words, meaning "including but not limited to," and can be used interchangeably therewith. The words "or" and "and" used herein refer to the words "and / or" and can be used interchangeably therewith, unless the context clearly indicates otherwise. The word "such as" used herein refers to the phrase "such as but not limited to," and can be used interchangeably therewith.

[0043] It should also be noted that in the apparatus, device, and method of the present application, each component or each step can be decomposed and / or recombined, and such decomposition and / or recombination should be regarded as equivalent solutions of the present application.

[0044] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the present application. Therefore, the present application is not intended to be limited to the aspects shown herein, but rather to be applied in the widest sense consistent with the principles and novel features of this utility model.

[0045] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A corn cutting and processing device, characterized in that: include: A feeding cylinder (1) for conveying corn cobs; A cutting cylinder (2) docked with the feeding cylinder (1) to receive the corn cobs conveyed by the feeding cylinder (1); A cutter (3) comprising a support plate (301), wherein the support plate (301) is provided with a plurality of cutting knives (302) arranged in parallel with each other, and the cutting knives (302) partially extend into the cutting cylinder (2); a driver (4) connected to the support plate (301), the driver (4) being configured to drive the support plate (301) to reciprocate so as to drive the cutting blade (302) to cut into the cutting cylinder (2), the reciprocating direction of the support plate (301) being perpendicular to the length direction of the cutting cylinder (2); and A vibrator (5) is connected to the feeding barrel (1), and the vibrator (5) is configured to drive the feeding barrel (1) to vibrate.

2. The corn cutting processing device according to claim 1, characterized in that: The feeding cylinder (1) comprises a feeding port (101) and a discharging port (102); the size of the feeding port (101) is larger than the size of the discharging port (102); and the discharging port (102) is connected to the cutting cylinder (2).

3. The corn cutting processing device according to claim 2, characterized in that: The inner width d of the cutting cylinder (2) is less than 10 cm.

4. The corn cutting processing device according to claim 2, characterized in that: The feeding cylinder (1) is arranged tilted, and the feeding port (101) is higher than the discharging port (102).

5. The corn cutting processing device according to claim 4, characterized in that: The horizontal dimension of the feed port (101) is greater than the horizontal dimension of the discharge port (102).

6. The corn cutting processing device according to claim 1, characterized in that: The vibrator (5) comprises a vibration motor (501) and a vibration plate (502), the output end of the vibration motor (501) is connected to the vibration plate (502), and the vibration plate (502) is linked to the feeding barrel (1).

7. The corn cutting processing device according to claim 6, characterized in that: Also includes: The linkage rod (6) has two ends connected to the vibration plate (502) and the feeding cylinder (1) respectively.

8. The corn cutting processing device according to claim 7, characterized in that: There are multiple linkage rods (6), and the linkage rods (6) are vertically arranged. The connection position between the linkage rods (6) and the feeding cylinder (1) is located on the side of the feeding cylinder (1).

9. The corn cutting processing device according to claim 1, characterized in that: The cutting knives (302) are arranged at equal intervals.

10. The corn cutting processing device according to claim 1, characterized in that: The blade surface of the cutting knife (302) is perpendicular to the length direction of the cutting cylinder (2).