Hand-held ultrasonic water gap vibration falling machine
By designing a portable ultrasonic sprue vibrating machine, the problems of inconvenience in movement and high cost caused by large size are solved, miniaturization, portability and safety are improved, and the discharge efficiency of injection molded parts is improved.
Patent Information
- Application Number
- CN202422658526.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The existing ultrasonic nozzle vibration machine is large in size, inconvenient to move and transport, increases production costs, and has low practicality.
A portable ultrasonic sprue shaker is designed, including a shaker body, a base, a shell, an ultrasonic transducer, a protective mechanism, etc. A handle and a folding frame are provided to reduce the volume and increase portability. The smooth discharge of the injection molded parts is achieved through the limit rod and the guide plate.
The miniaturization of the ultrasonic nozzle vibration machine is achieved, the production cost is reduced, the convenience of movement and transportation is improved, and the protection of the ultrasonic transducer and the discharge efficiency of the injection molded parts are enhanced.
Smart Images

Figure CN223419995U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic nozzle vibrating machines, in particular to a portable ultrasonic nozzle vibrating machine. Background Art
[0002] The ultrasonic sprue vibrator is mainly used to remove sprues and burrs on injection molded parts, thereby improving the production efficiency and product quality of injection molded parts. The ultrasonic sprue vibrator uses the principle of ultrasonic vibration to make the welding head die-cast plastic parts through high-frequency vibration, thereby vibrating off the sprue and burrs on the injection molded parts, thereby replacing traditional manual shearing or mechanical cutting methods. It is suitable for a variety of plastic materials including PC, ABS, nylon, PP, acrylic, etc. It does not produce harmful substances, has no pollution to the environment, and meets the requirements of green production.
[0003] However, the ultrasonic nozzle vibrating machine in the prior art is relatively large in size, which makes it inconvenient to move and transport the ultrasonic nozzle vibrating machine. Moreover, the large size will increase the production cost of the ultrasonic nozzle vibrating machine, and its practicality is low.
[0004] To this end, the utility model provides a portable ultrasonic nozzle vibrating machine. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a portable ultrasonic sprue vibrating machine to solve the problems raised in the above-mentioned background technology. The utility model has a small size, low production cost, and is convenient to move and transport by a handle, and is highly practical.
[0006] In order to achieve the above purpose, the present invention is implemented through the following technical solutions:
[0007] A portable ultrasonic water nozzle vibrator includes a vibrator body, which includes a base and a shell. The shell is fixed to the top of the base by screws, and the top of the base corresponds to the inner side of the shell and is fixed with an ultrasonic transducer through a mounting plate and a flange. The base and the front end of the shell are provided with a protective mechanism, and the protective mechanism includes a fixed plate. A folding frame is movably provided at one end of the fixed plate through a rotating shaft. The folding frame is in an "L" shape. The folding frame is provided on the outside of the ultrasonic transducer, and a second material guide plate is provided on the side wall of one end of the folding frame. A limiting plate is fixedly provided at one end of the folding frame.
[0008] Furthermore, two side plates are symmetrically fixedly provided on both sides of one end of the base, the mounting plate is fixedly provided on the same side of the two side plates, and the flange is fixedly provided on one side of the mounting plate.
[0009] Furthermore, the flange is fixedly mounted on the outside of one end of the ultrasonic transducer, and the ultrasonic transducer is mounted inside the mounting plate.
[0010] Furthermore, a cooling fan is fixedly provided on the top of the other end of the base, and the shell is fixedly provided on the outside of the mounting plate, the side plate and the cooling fan.
[0011] Furthermore, heat dissipation holes are symmetrically provided on the front and rear sides of the shell, foot pads are fixedly provided at the four corners of the bottom of the base, and a handle is fixedly provided on the top of the shell.
[0012] Furthermore, a limiting rod is provided on one inner side of the top end of the shell, the limiting rod is in a "T" shape, and a disc is fixedly provided on the bottom end of the limiting rod.
[0013] Furthermore, a spring is provided on the outside of the limiting rod between the top of the disc and the shell, and a through hole is provided inside one end of the folding frame at the position corresponding to the limiting rod, and one end of the limiting rod is inserted into the through hole.
[0014] Furthermore, a slide groove is provided on the top of the fixed plate, a slider is provided for sliding inside the slide groove, a first material guide plate is fixedly provided on the top of the slider, magnets are provided on one end of the slider and the inside of the side wall of the slide groove, and the first material guide plate and the second material guide plate are both triangular prism-shaped.
[0015] The beneficial effects of the present invention are as follows: the portable ultrasonic sprue vibrator of the present invention is relatively small in size, which can reduce the production cost of the ultrasonic sprue vibrator, and is provided with a handle, which is convenient for moving and transporting the ultrasonic sprue vibrator by the handle, and is highly practical; through the provision of protective mechanisms such as the fixed plate and the folding frame, the protection of the ultrasonic transducer can be increased, and the safety of the ultrasonic transducer can be improved; and through the rotation of the folding frame, the vibrated injection molded parts can be conveniently discharged to both sides through the first material guide plate and the second material guide plate, thereby avoiding the accumulation of injection molded parts affecting subsequent sprue vibration. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Fig. 1 This is the overall structure diagram of the portable ultrasonic nozzle vibrating machine of the utility model;
[0017] Fig. 2 This is the main structure diagram of the portable ultrasonic nozzle vibrating machine of the utility model;
[0018] Fig. 3 This is a structural diagram of part of the structure of the portable ultrasonic nozzle vibration machine of the utility model;
[0019] Fig. 4This is a structural diagram of the protective cover of the portable ultrasonic nozzle vibrating machine of the utility model;
[0020] In the figure: 1. Vibrator body; 2. Ultrasonic transducer; 3. Flange; 4. Mounting plate; 5. Handle; 6. Limit rod; 7. Heat dissipation hole; 8. Fixing plate; 9. Folding frame; 10. Limit plate; 11. Base; 12. Side panel; 13. Cooling fan; 14. Foot pad; 15. Slide; 16. First guide plate; 17. Second guide plate. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] See also Figs. 1 to 4 The utility model provides a technical solution: a portable ultrasonic water nozzle vibrator, including a vibrator body 1, the vibrator body 1 includes a base 11 and a shell, the shell is fixedly mounted on the top of the base 11 by screws, the top of the base 11 corresponds to the inner side of the shell and is fixedly mounted with an ultrasonic transducer 2 through a mounting plate 4 and a flange 3, the base 11 and the front end of the shell are provided with a protective mechanism, the protective mechanism includes a fixed plate 8, one end of the fixed plate 8 is movably provided with a folding frame 9 through a rotating shaft, the folding frame 9 is in an "L" shape, the folding frame 9 is arranged on the outside of the ultrasonic transducer 2, a second material guide plate 17 is provided on the side wall of one end of the folding frame 9, and a limiting plate 10 is fixedly provided at one end of the folding frame 9, and the protection of the ultrasonic transducer 2 can be increased by providing the fixed plate 8 and the folding frame 9, so as to prevent the ultrasonic transducer 2 from being damaged by impact, thereby improving the safety of the ultrasonic water nozzle vibrator.
[0023] In this embodiment, two side panels 12 are symmetrically fixed on both sides of one end of the base 11, the mounting plate 4 is fixed on the same side of the two side panels 12, the flange 3 is fixed on one side of the mounting plate 4, the flange 3 is fixed on the outside of one end of the ultrasonic transducer 2, the ultrasonic transducer 2 is installed inside the mounting plate 4, a cooling fan 13 is fixed on the top of the other end of the base 11, the shell is fixed on the outside of the mounting plate 4, the side panel 12 and the cooling fan 13, cooling holes 7 are symmetrically opened on the front and back sides of the shell, foot pads 14 are fixed at the four corners of the bottom of the base 11, and a handle 5 is fixed on the top of the shell. The handle 5 is convenient for moving and transporting the ultrasonic nozzle vibration machine, and it is easy to use. The cooling fan 13 and the cooling holes 7 are convenient for dissipating heat to the ultrasonic nozzle vibration machine.
[0024] In this embodiment, a limiting rod 6 is provided on the inner side of the top of the shell, and the shape of the limiting rod 6 is "T"-shaped. A disc is fixedly provided at the bottom end of the limiting rod 6, and a spring is provided on the outer side of the limiting rod 6 corresponding to the top of the disc and the shell. A through hole is provided at the position of the limiting rod 6 inside one end of the folding frame 9, and one end of the limiting rod 6 is inserted into the inside of the through hole. By inserting the bottom end of the limiting rod 6 into the inside of the through hole, it is convenient to limit the folding frame 9, so that the folding frame 9 is blocked on the outside of the ultrasonic transducer 2, which is convenient for increasing the protection of the ultrasonic transducer 2. By pulling and adjusting the limiting rod 6, the folding frame 9 is convenient to fold, which is convenient for the subsequent use of the ultrasonic water nozzle vibration machine.
[0025] In this embodiment, a slide groove 15 is provided on the top of the fixed plate 8, and a slider is provided for sliding limit inside the slide groove 15. A first guide plate 16 is fixedly provided on the top of the slider. Magnets are provided on one end of the slider and the inside of the side wall of the slide groove 15. The first guide plate 16 and the second guide plate 17 are both triangular prism-shaped. The first guide plate 16 and the second guide plate 17 can be provided to discharge the injection molded parts that have been shaken off to prevent the injection molded parts from accumulating, and the first guide plate 16 can be moved through the slider and the slide groove 15 to avoid affecting the folding of the folding frame 9.
[0026] When the portable ultrasonic water nozzle vibrator is used, the portable handle 5 is used to facilitate the movement and transportation of the ultrasonic water nozzle vibrator, and the ultrasonic water nozzle vibrator is small in size, which can reduce the production cost of the ultrasonic water nozzle vibrator and has high practicality. The ultrasonic water nozzle vibrator is placed on a workbench, and the ultrasonic water nozzle vibrator is powered on, and the limit rod 6 is pulled upward, and the limit rod 6 drives the disc to squeeze the spring, and its bottom end moves out from the inside of the through hole, and the folding frame 9 is rotated outward, and the folding frame 9 drives the limit plate 10 to rotate at one end of the fixed plate 8, and the folding frame 9 is opened. When one end of the folding frame 9 is rotated to be in the same horizontal plane as the fixed plate 8, the limit plate 10 contacts the bottom of the fixed plate 8 and limits the folding frame 9. Under the mutual repulsion of the magnets, the slider drives the first guide plate 16 to approach the second guide plate 17 and fit into contact with it. The water-injected parts that fall will fall on both sides of the top of the first guide plate 16 and the second guide plate 17, and then slide down, avoiding the accumulation of injection molded parts affecting the subsequent water outlet vibration. By setting protective mechanisms such as the fixed plate 8 and the folding frame 9, the protection of the ultrasonic transducer 2 can be increased, and the safety of the ultrasonic transducer 2 can be improved.
[0027] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A portable ultrasonic nozzle vibrating machine, comprising a vibrating machine body (1), characterized in that: The vibration machine body (1) includes a base (11) and a shell, the shell is fixedly mounted on the top of the base (11) by screws, the top of the base (11) corresponds to the inner side of the shell and is fixedly mounted with an ultrasonic transducer (2) through a mounting plate (4) and a flange (3), the front end of the base (11) and the shell is provided with a protective mechanism, the protective mechanism includes a fixed plate (8), one end of the fixed plate (8) is provided with a folding frame (9) movably provided through a rotating shaft, the shape of the folding frame (9) is "L", the folding frame (9) is provided on the outside of the ultrasonic transducer (2), a second material guide plate (17) is provided on the side wall of one end of the folding frame (9), and a limit plate (10) is fixedly provided at one end of the folding frame (9).
2. The portable ultrasonic nozzle vibrating machine according to claim 1, characterized in that: Two side plates (12) are symmetrically fixedly provided on both sides of one end of the base (11), the mounting plate (4) is fixedly provided on the same side of the two side plates (12), and the flange (3) is fixedly provided on one side of the mounting plate (4).
3. The portable ultrasonic nozzle vibrating machine according to claim 2, characterized in that: The flange (3) is fixedly mounted on the outside of one end of the ultrasonic transducer (2), and the ultrasonic transducer (2) is mounted inside the mounting plate (4).
4. The portable ultrasonic nozzle vibrating machine according to claim 3, characterized in that: A heat dissipation fan (13) is fixedly provided on the top of the other end of the base (11), and the housing is fixedly provided on the outside of the mounting plate (4), the side plate (12) and the heat dissipation fan (13).
5. The portable ultrasonic nozzle vibrating machine according to claim 4, characterized in that: The front and rear sides of the shell are symmetrically provided with heat dissipation holes (7), the four corners of the bottom of the base (11) are fixedly provided with foot pads (14), and the top of the shell is fixedly provided with a handle (5).
6. The portable ultrasonic nozzle vibrating machine according to claim 1, characterized in that: A limiting rod (6) is provided on one inner side of the top end of the shell, the limiting rod (6) is in a "T" shape, and a disc is fixedly provided on the bottom end of the limiting rod (6).
7. The portable ultrasonic nozzle vibrating machine according to claim 6, characterized in that: A spring is provided on the outside of the limiting rod (6) between the top of the disc and the shell, and a through hole is provided inside one end of the folding frame (9) at the position corresponding to the limiting rod (6), and one end of the limiting rod (6) is inserted into the inside of the through hole.
8. The portable ultrasonic nozzle vibrating machine according to claim 1, characterized in that: A slide groove (15) is provided on the top of the fixed plate (8), a slider is provided inside the slide groove (15) for limiting sliding, a first material guide plate (16) is fixedly provided on the top of the slider, magnets are provided on one end of the slider and inside the side wall of the slide groove (15), and the first material guide plate (16) and the second material guide plate (17) are both triangular prism-shaped.