Full-automatic laminating coating equipment
The vertical drive component and heating component of the fully automatic bonding equipment work together to solve the problem of the coating effect being affected by thermal expansion and contraction of the coating material, and achieve efficient bonding between the workpiece and the coating material.
Patent Information
- Application Number
- CN202422820352.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-19
AI Technical Summary
When existing coating equipment performs heating and coating simultaneously, the coating material expands and contracts due to heat and cold, which affects the final coating effect.
A fully automatic laminating coating equipment is designed, which uses a vertical drive component to drive the heating component and the laminating component to work together, heating first and then laminating to avoid the influence of thermal expansion and contraction.
It achieves efficient bonding between the workpiece and the coating material, avoiding poor coating effect caused by thermal expansion and contraction.
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Figure CN223420114U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating, in particular to a fully automatic laminating coating device. Background Art
[0002] The coating technology sector holds broad prospects. In the new energy sector, with growing demand for electric vehicles and energy storage systems, the market for negative electrode coating materials continues to expand, and technological innovation is driving industry progress.
[0003] Chinese patent CN219727242U discloses a device for wrapping a car steering wheel cover with a decorative ring. This device belongs to the field of automotive parts manufacturing technology and includes a slide rail set on the table of a frame; a profiling bottom mold is provided on the slide rail and is slidably connected to the slide rail; a ring cutting station, a hot pressing station, and a cold pressing station are sequentially arranged along the side of the slide rail; the ring cutting station is equipped with a robot and a ring cutting tool; the hot pressing station is equipped with a hot pressing mold; and the cold pressing station is equipped with a cold pressing mold. However, this patent still has the following problems:
[0004] The equipment realizes heating and coating simultaneously through heating and pressing the mold. After heating, the coating material becomes ductile due to thermal expansion and contraction. Heating and coating are carried out simultaneously, and the final coating effect may be affected by thermal expansion and contraction.
[0005] Based on this, the present invention designs a fully automatic laminating coating device to solve the above problems. Utility Model Content
[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides a fully automatic laminating and covering device.
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A fully automatic laminating wrapping device, comprising a box body,
[0009] The bottom of the box body is provided with a second bonding mechanism and a third bonding mechanism for clamping and fixing the workpiece and the covering material. The second bonding mechanism is symmetrically arranged at the bottom of the box body, and the first bonding mechanism is arranged on the upper side of the second bonding mechanism.
[0010] The first bonding mechanism includes a vertical driving component, a first bonding component and a heating component. The vertical driving component for driving the first bonding component and the heating component to move up and down is installed on the inner side of the box; the lower side of the vertical driving component is provided with a first bonding component for cooperating with the second bonding mechanism and the third bonding mechanism to clamp and fix the workpiece; the lower side of the vertical driving component is provided with a heating component for heating the workpiece and the coating material.
[0011] Further, the vertical driving assembly comprises a motor, a T-shaped speed reducer, a rotating shaft, a mounting frame, a gear, a rack, a positioning cylinder, a ratchet rack and guide rails, the left and right side walls of the inner wall of the box body are fixedly connected with the guide rails; the side wall of the mounting frame is fixedly connected with the sliding blocks of the guide rails; the motor is fixedly connected to the upper end of the mounting frame; the output end of the motor is fixedly connected with the input end of the T-shaped speed reducer; the side walls of the T-shaped speed reducer are symmetrically provided with the rotating shaft, one end of the rotating shaft is fixedly connected with the output end of the T-shaped speed reducer, and the other end of the rotating shaft is fixedly connected with the gear; the left and right side walls of the inner side of the box body are fixedly connected with the rack and the ratchet rack, and the gear is meshed with the rack; the upper end of the mounting frame is fixedly connected with the positioning cylinders which are symmetrically arranged on the left and right sides, and the output end of each positioning cylinder is fixedly connected with a tooth block which is meshed with the ratchet rack.
[0012] Further, the first laminating assembly comprises a connecting plate, fixing rods and an upper mold laminating block, the connecting plate is fixedly connected to the lower end of the mounting frame through a bolt; the lower end of the connecting plate is fixedly connected with four fixing rods; and the lower end of each fixing rod is fixedly connected with the upper mold laminating block which is used for laminating and coating the upper end of the workpiece.
[0013] Further, the heating assembly comprises an oven top plate, oven side plates, a cylinder one, a mounting block, cylinder twos and an oven bottom plate, the output end of the cylinder one is fixedly connected with the lower end of the connecting plate; the cylinder one is fixedly connected with the mounting block; the mounting block is fixedly connected with the oven top plate; the four oven side plates are fixedly connected to the lower end of the oven top plate; the side walls of the oven side plates on the left and right sides are fixedly connected with two cylinder twos; the oven bottom plate is symmetrically arranged at the lower end of the oven side plate; the output end of each cylinder two is fixedly connected with the oven bottom plate; the lower end of the oven side plate is in sliding fit with the upper end of the oven bottom plate; and the side walls of the oven side plate and the oven bottom plate are fixedly connected with heating devices which are used for heating the workpiece and the coating material.
[0014] Further, the oven top plate, the oven side plates and the oven bottom plate cooperatively form a closed heating chamber.
[0015] Further, the heating device adopts an electric heating air heater.
[0016] Further, the second laminating mechanism comprises a cylinder three, a connecting block, sliding rails, lower mold laminating blocks and L-shaped blocks, the cylinder three is fixedly connected to the inner bottom of the box body in a front-rear symmetry mode; the output end of the cylinder three is fixedly connected with the connecting block; the sliding rails are fixedly connected to the inner bottom of the box body in a left-right symmetry mode; the upper end of the sliding block of each sliding rail is fixedly connected with an L-shaped block; the L-shaped block is fixedly connected with the connecting block; the connecting block is in sliding fit with the inner bottom of the box body at the lower end; and the side wall of the connecting block is fixedly connected with three lower mold laminating blocks which are used for laminating and coating the side walls of the workpiece.
[0017] Furthermore, the third bonding mechanism includes cylinder four, lower die bonding block two, mounting bracket, cylinder five and lower die bonding block three, the two cylinders four are fixedly connected to the left side of the bottom inner part of the box body; the output end of cylinder four is fixedly connected to the lower die bonding block two for bonding and wrapping the bottom of the workpiece; multiple mounting brackets are fixedly connected to the right side of the bottom inner part of the box body, and cylinder five is fixedly connected to the mounting bracket; the output end of cylinder five is fixedly connected to the lower die bonding block three for curling the wrapping material on the lower side of the workpiece.
[0018] Compared with the existing technology, the beneficial effects of the present invention are as follows: the vertical drive component drives the first bonding component and the heating component to move downward, the heating component heats the workpiece and the coating material on the outside of the workpiece, and after the heating is completed, the vertical drive component drives the first bonding component to move downward to cooperate with the second bonding mechanism and the third bonding mechanism to realize fully automatic bonding and coating of the workpiece, thereby avoiding the coating effect being affected by thermal expansion and contraction of the coating material. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.
[0020] Figure 1 This is a three-dimensional fully automatic laminating coating device of the utility model Figure 1 ;
[0021] Figure 2 This is a front view of a fully automatic laminating and covering device of the present invention;
[0022] Figure 3 This is a three-dimensional fully automatic laminating coating device of the utility model Figure 2 ;
[0023] Figure 4 for Figure 3 Enlarged view of point A in the middle;
[0024] Figure 5 This is a three-dimensional fully automatic laminating coating device of the utility model Figure 3 ;
[0025] Figure 6 This is a three-dimensional fully automatic laminating coating device of the utility model Figure 4 ;
[0026] Figure 7 This is a three-dimensional fully automatic laminating coating device of the utility model Figure 5 ;
[0027] Figure 8 This is a three-dimensional fully automatic laminating coating device of the utility model Figure 6 .
[0028] The numbers in the figure represent:
[0029] 10. Box; 2. First laminating mechanism; 21. Vertical drive assembly; 211. Motor; 212. T-type reducer; 213. Rotating shaft; 214. Mounting frame; 215. Gear; 216. Rack; 217. Positioning cylinder; 218. Ratchet; 219. Guide rail; 22. First laminating assembly; 221. Connecting plate; 222. Fixing rod; 223. Upper die laminating block; 23. Heating assembly; 231. Oven top plate; 232. Oven side panel; 233. Cylinder one; 234. Mounting block; 235. Cylinder two; 236. Oven bottom plate; 237. Heating device; 3. Second laminating mechanism; 31. Cylinder three; 32. Connecting block; 33. Slide rail; 34. Lower die laminating block one; 35. L-shaped block; 4. Third laminating mechanism; 41. Cylinder four; 42. Lower die laminating block two; 43. Mounting bracket; 44. Cylinder five; 45. Lower die laminating block three. DETAILED DESCRIPTION
[0030] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0031] The terms “left,” “right,” “front,” “back,” “up,” and “down” mentioned in the following description are oriented in the viewing direction of the front view.
[0032] Example 1: In some embodiments, please refer to the accompanying drawings of the specification. Figures 1-8 , a fully automatic laminating coating device, comprising a box body 10,
[0033] The bottom of the box body 10 is provided with a second bonding mechanism 3 and a third bonding mechanism 4 for clamping and fixing the workpiece and the coating material. The second bonding mechanism 3 is symmetrically arranged at the bottom of the box body 10. The first bonding mechanism 2 is arranged on the upper side of the second bonding mechanism 3.
[0034] The first bonding mechanism 2 includes a vertical driving component 21, a first bonding component 22 and a heating component 23. The vertical driving component 21 for driving the first bonding component 22 and the heating component 23 to move up and down is installed on the inner side of the box body 10; the lower side of the vertical driving component 21 is provided with a first bonding component 22 for cooperating with the second bonding mechanism 3 and the third bonding mechanism 4 to clamp and fix the workpiece; the lower side of the vertical driving component 21 is provided with a heating component 23 for heating the workpiece and the coating material.
[0035] In the present invention, the vertical drive component 21 drives the first bonding component 22 and the heating component 23 to move downward, and the heating component 23 heats the workpiece and the coating material on the outside of the workpiece. After the heating is completed, the vertical drive component 21 drives the first bonding component 22 to move downward to cooperate with the second bonding mechanism 3 and the third bonding mechanism 4 to realize fully automatic bonding and coating of the workpiece, thereby avoiding the coating effect affected by thermal expansion and contraction of the coating material.
[0036] The vertical drive assembly 21 includes a motor 211, a T-type reducer 212, a rotating shaft 213, a mounting bracket 214, a gear 215, a rack 216, a positioning cylinder 217, a ratchet bar 218 and a guide rail 219. The left and right side walls of the inner wall of the box 10 are fixedly connected to the guide rail 219; the side walls of the mounting bracket 214 are fixedly connected to the slider of the guide rail 219; the motor 211 is fixedly connected to the upper end of the mounting bracket 214; the output end of the motor 211 is fixedly connected to the input end of the T-type reducer 212; the T-type reducer 212 is fixedly connected to the output end of the motor 211. A rotating shaft 213 is symmetrically provided on the side wall of the reducer 212, one end of the rotating shaft 213 is fixedly connected to the output end of the T-type reducer 212, and the other end of the rotating shaft 213 is fixedly connected to the gear 215; the left and right side walls on the inner side of the box body 10 are fixedly connected to the rack 216 and the ratchet bar 218, and the gear 215 is meshed with the rack 216; the upper end of the mounting frame 214 is symmetrically fixedly connected to the positioning cylinder 217, and the output end of the positioning cylinder 217 is fixedly connected to a gear block meshing with the ratchet bar 218.
[0037] The first laminating assembly 22 includes a connecting plate 221, a fixing rod 222, and an upper die laminating block 223. The connecting plate 221 is fixedly connected to the lower end of the mounting frame 214 by a latch; four fixing rods 222 are fixedly connected to the lower end of the connecting plate 221; and the upper die laminating block 223 for laminating and covering the upper end of the workpiece is fixedly connected to the lower end of the fixing rod 222.
[0038] The heating assembly 23 includes an oven top plate 231, an oven side plate 232, a cylinder 1 233, a mounting block 234, a cylinder 2 235 and an oven bottom plate 236. The output end of the cylinder 1 233 is fixedly connected to the lower end of the connecting plate 221; the cylinder 1 233 is fixedly connected to the mounting block 234; the mounting block 234 is fixedly connected to the oven top plate 231; the four oven side plates 232 are fixedly connected to the lower end of the oven top plate 231; the side walls of the oven side plates 232 on the left and right sides are fixedly connected to two cylinders 23 5. The oven bottom plate 236 is symmetrically arranged at the front and back of the lower end of the oven side plate 232. The output end of the cylinder 235 is fixedly connected to the oven bottom plate 236. The lower end of the oven side plate 232 slides in contact with the upper end of the oven bottom plate 236. The oven top plate 231 and the oven side plate 232 cooperate with the oven bottom plate 236 to form a closed heating chamber. The side walls of the oven side plate 232 and the oven bottom plate 236 are fixedly connected with a heating device 237 for heating the workpiece and the coating material. The heating device 237 can be an electric hot air heater.
[0039] In the present invention, when the heating device 237 heats the workpiece and the coating material inside the heating chamber composed of the oven top plate 231, the oven side plate 232 and the oven bottom plate 236, the cylinder 235 drives the oven bottom plate 236 to move forward and backward, and the cylinder 1 233 drives the mounting block 234 to drive the oven top plate 231 to move upward; the oven top plate 231 drives the cylinder 235 and the oven bottom plate 236 to move upward through the oven side plate 232, at this time, the motor 211 drives the rotating shaft 213 to drive the gear 215 to rotate through the T-type reducer 212; the gear 215 moves downward under the limiting action of the rack 216, and the gear 215 drives the rotating shaft 213 to drive the gear 215 to rotate. The T-type reducer 212 moves downward, and the T-type reducer 212 drives the mounting frame 214 to move downward under the limiting action of the guide rail 219 through the motor 211. At the same time, the mounting frame 214 drives the connecting plate 221 to drive the upper mold bonding block 223 to move downward through the fixing rod 222. When the upper mold bonding block 223 is bonded to the upper end of the workpiece, the output end of the positioning cylinder 217 drives the tooth block to move toward the ratchet bar 218, and the ratchet bar 218 engages with the tooth block to realize the vertical positioning of the mounting frame 214, thereby ensuring the vertical positioning of the upper mold bonding block 223. At this time, the upper mold bonding block 223 cooperates with the second bonding mechanism 3 and the third bonding mechanism 4 to realize the bonding and covering of the workpiece.
[0040] In the present invention, the workpiece and the coating material inside the heating chamber are heated by the heating device 237. Heating in the heating chamber ensures that the internal air does not circulate with the outside, and the heating efficiency is higher; the motor 211 drives the rotating shaft 213 through the T-type reducer 212 to drive the gear 215 to rotate, thereby driving the upper mold bonding block 223 to move up and down in the vertical direction. The upper mold bonding block 223 cooperates with the second bonding mechanism 3 and the third bonding mechanism 4 to achieve bonding and coating of the workpiece.
[0041] The second laminating mechanism 3 includes a cylinder 31, a connecting block 32, a slide rail 33, a lower die laminating block 1 34 and an L-shaped block 35. The cylinder 31 is fixedly connected to the bottom of the box 10 symmetrically in front and back; the output end of the cylinder 31 is fixedly connected to the connecting block 32; the slide rail 33 is fixedly connected to the bottom of the box 10 symmetrically; the upper end of the slider of the slide rail 33 is fixedly connected to the L-shaped block 35; the L-shaped block 35 is fixedly connected to the connecting block 32; the lower end of the connecting block 32 is in contact with and slides on the bottom of the box 10; the side wall of the connecting block 32 is fixedly connected to three lower die laminating blocks 1 34 for laminating and covering the side walls of the workpiece;
[0042] The third bonding mechanism 4 includes a cylinder four 41, a lower mold bonding block two 42, a mounting bracket 43, a cylinder five 44 and a lower mold bonding block three 45. The two cylinder fours 41 are fixedly connected to the left side of the bottom of the box body 10; the output end of the cylinder four 41 is fixedly connected to the lower mold bonding block two 42 for bonding and wrapping the bottom of the workpiece; multiple mounting brackets 43 are fixedly connected to the right side of the bottom of the box body 10, and the cylinder five 44 is fixedly connected to the mounting bracket 43; the output end of the cylinder five 44 is fixedly connected to the lower mold bonding block three 45 for curling the wrapping material on the lower side of the workpiece.
[0043] In the present utility model, when the heating device 237 completes heating the workpiece, the cylinder three 31 drives the connecting block 32 to drive the lower mold bonding block 1 34 to move, and the connecting block 32 drives the L-shaped block 35 to move along the slide rail 33 toward the workpiece; the cylinder four 41 drives the lower mold bonding block 2 42 to move upward; the upper mold bonding block 223 and the lower mold bonding block 1 34 cooperate with the lower mold bonding block 2 42 to realize the bonding and coating of the workpiece and the coating material; the cylinder five 44 drives the lower mold bonding block 3 45 to drive the coating material to move outward to realize the curling of the coating material.
[0044] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A fully automatic laminating coating device, comprising a box (10), characterized in that: The bottom of the box (10) is provided with a second bonding mechanism (3) and a third bonding mechanism (4) for clamping and fixing the workpiece and the coating material. The second bonding mechanism (3) is symmetrically arranged at the bottom of the box (10). The first bonding mechanism (2) is arranged on the upper side of the second bonding mechanism (3). The first laminating mechanism (2) comprises a vertical driving component (21), a first laminating component (22) and a heating component (23), wherein the vertical driving component (21) for driving the first laminating component (22) and the heating component (23) to move up and down is installed on the inner side of the box body (10); the first laminating component (22) for cooperating with the second laminating mechanism (3) and the third laminating mechanism (4) to clamp and fix the workpiece is provided on the lower side of the vertical driving component (21); and the heating component (23) for heating the workpiece and the coating material is installed on the lower side of the vertical driving component (21).
2. The fully automatic laminating coating equipment according to claim 1, characterized in that: The vertical drive assembly (21) comprises a motor (211), a T-type speed reducer (212), a rotating shaft (213), a mounting frame (214), a gear (215), a rack (216), a positioning cylinder (217), a ratchet (218) and a guide rail (219). The left and right side walls of the inner wall of the box (10) are fixedly connected to the guide rail (219); the side walls of the mounting frame (214) are fixedly connected to the slider of the guide rail (219); the motor (211) is fixedly connected to the upper end of the mounting frame (214); the output end of the motor (211) is fixedly connected to the input end of the T-type speed reducer (212). The T-type reducer (212) is symmetrically provided with a rotating shaft (213) on the side wall, one end of the rotating shaft (213) is fixedly connected to the output end of the T-type reducer (212), and the other end of the rotating shaft (213) is fixedly connected to a gear (215); the left and right side walls on the inner side of the box body (10) are fixedly connected to a rack (216) and a ratchet bar (218), and the gear (215) is meshed with the rack (216); the upper end of the mounting frame (214) is symmetrically fixedly connected to a positioning cylinder (217), and the output end of the positioning cylinder (217) is fixedly connected to a gear block meshed with the ratchet bar (218).
3. The fully automatic laminating coating equipment according to claim 2, characterized in that: The first laminating assembly (22) comprises a connecting plate (221), a fixing rod (222) and an upper die laminating block (223); the connecting plate (221) is fixedly connected to the lower end of the mounting frame (214) via a latch; the lower end of the connecting plate (221) is fixedly connected to four fixing rods (222); the lower end of the fixing rods (222) is fixedly connected to the upper die laminating block (223) for laminating and covering the upper end of the workpiece.
4. The fully automatic laminating coating equipment according to claim 3, characterized in that: The heating assembly (23) includes an oven top plate (231), an oven side plate (232), a cylinder 1 (233), a mounting block (234), a cylinder 2 (235) and an oven bottom plate (236). The output end of the cylinder 1 (233) is fixedly connected to the lower end of the connecting plate (221); the cylinder 1 (233) is fixedly connected to the mounting block (234); the mounting block (234) is fixedly connected to the oven top plate (231); the four oven side plates (232) are fixedly connected to the bottom of the oven top plate (231). end; the side walls of the oven side panels (232) on the left and right sides are fixedly connected with two cylinder 2 (235); the lower end of the oven side panel (232) is symmetrically provided with an oven bottom panel (236), the output end of the cylinder 2 (235) is fixedly connected to the oven bottom panel (236), and the lower end of the oven side panel (232) and the upper end of the oven bottom panel (236) are fitted and slid; the side walls of the oven side panel (232) and the oven bottom panel (236) are fixedly connected with a heating device (237) for heating the workpiece and the coating material.
5. The fully automatic laminating coating equipment according to claim 4, characterized in that: The oven top plate (231), the oven side plate (232) and the oven bottom plate (236) form a sealed heating chamber.
6. The fully automatic laminating coating equipment according to claim 5, characterized in that: The heating device (237) adopts an electric hot air heater.
7. The fully automatic laminating coating equipment according to claim 6, characterized in that: The second laminating mechanism (3) comprises a cylinder three (31), a connecting block (32), a slide rail (33), a lower die laminating block one (34) and an L-shaped block (35), wherein the cylinder three (31) is fixedly connected to the bottom of the box body (10) in a front-to-back symmetrical manner; the output end of the cylinder three (31) is fixedly connected to the connecting block (32); the slide rail (33) is fixedly connected to the bottom of the box body (10) in a left-right symmetrical manner; the upper end of the slider of the slide rail (33) is fixedly connected to the L-shaped block (35); the L-shaped block (35) is fixedly connected to the connecting block (32); the lower end of the connecting block (32) is in contact with and slides on the bottom of the box body (10); and the side wall of the connecting block (32) is fixedly connected to three lower die laminating blocks one (34) for laminating and covering the side wall of the workpiece.
8. The fully automatic laminating coating equipment according to claim 7, characterized in that: The third laminating mechanism (4) comprises a cylinder four (41), a lower die laminating block two (42), a mounting bracket (43), a cylinder five (44) and a lower die laminating block three (45), wherein the two cylinder fours (41) are fixedly connected to the left side of the bottom of the box body (10); the output end of the cylinder four (41) is fixedly connected to the lower die laminating block two (42) for laminating and coating the bottom of the workpiece; a plurality of mounting brackets (43) are fixedly connected to the right side of the bottom of the box body (10), and the cylinder five (44) is fixedly connected to the mounting bracket (43); the output end of the cylinder five (44) is fixedly connected to the lower die laminating block three (45) for curling the coating material on the lower side of the workpiece.
Citation Information
Patent Citations
Equipment for covering automobile steering wheel cover cap with decorative ring with skin
CN219727242U