Bottle preform elevator

By using a detachably connected multi-flat conveyor belt and spoon-shaped baffles in the preform elevator, the problems of preform slippage and blockage are solved, the conveying stability and transportation efficiency are improved, and maintenance costs are reduced.

CN223421551UActive Publication Date: 2025-10-10GUANGDONG JAYOU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422983454.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-10
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing preform elevators are prone to causing preforms to slip and become blocked during transport, and damaged conveyor belts require complete replacement, impacting production efficiency and costs.

Method used

It adopts a detachable multi-flat conveyor belt with spoon-shaped baffles at intervals on the conveyor belt, combined with a tensioning device and chain rails to ensure transmission stability and flexibility and reduce maintenance costs.

Benefits of technology

It improves transmission stability and transportation efficiency, reduces maintenance costs, can flexibly cope with the transmission of preforms with different outer diameters, and reduces preform blockage caused by conveyor belt damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bottle preform elevator which comprises a bottom frame, a lifting motor, a vertical lifting device and a hopper, a flat plate conveying belt composed of a plurality of flat plates which are detachably connected is arranged in the vertical lifting device, spoon-shaped baffles are arranged on the flat plate conveying belt at intervals, and the flat plate conveying belt penetrates through the hopper. In the conveying process, the baffles can effectively prevent articles placed on the conveying flat plate from sliding off from the side edge, it is guaranteed that the articles can be stably conveyed, the flat plate conveying belt adopts the detachably-connected flat plates, on one hand, the baffles can be reasonably arranged for spacing, and on the other hand, the conveying efficiency is improved; on the one hand, articles can be kept in a certain arrangement and sequence on the conveying belt, so that the conveying efficiency is improved, bottle blanks with different outer diameters can be flexibly conveyed, the universality is improved, on the other hand, when a certain flat plate or spoon-shaped baffle is damaged, the flat plate or spoon-shaped baffle can be conveniently replaced, the whole conveying belt does not need to be replaced, and the operation cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of elevators, in particular to a preform elevator. Background Art

[0002] During the transport of preforms, they are typically lifted by an elevator and then aligned by a conveyor mechanism, allowing them to move along guide rails. Existing preform elevators typically utilize a full conveyor belt. During transport, preforms are prone to slipping off the belt, and if the belt becomes damaged, the entire belt must be replaced. This simple structure also results in the elevator lifting varying amounts of preforms, often leading to blockage within the conveyor mechanism and impacting production efficiency. Utility Model Content

[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a bottle preform elevator with a conveyor belt composed of multiple detachable flat plates, and spoon-shaped baffles are provided at intervals on the flat plate conveyor belt to improve conveying stability and efficiency and reduce maintenance costs.

[0004] The purpose of this utility model is achieved through the following technical solutions:

[0005] A preform elevator, comprising:

[0006] chassis;

[0007] Lifting motor;

[0008] The vertical lifting device is provided with a semi-enclosed shell outside the vertical lifting device, the semi-enclosed shell includes left and right side plates and a protective cover installed on the base frame, the left and right side plates are assembled to form an inner cavity, the inner cavity includes first and second horizontal sections, first and second redirecting sections and a vertical section, the protective cover is connected to the left and right side plates of the vertical section at the rear side of the inner cavity, a conveyor belt is provided in the inner cavity, the conveyor belt is detachably connected with multiple flat plates, spoon-shaped baffles perpendicular to the flat plate surface are provided at intervals on the conveyor belt, a tensioning device is provided at the bottom of the conveyor belt near the connection between the first horizontal section and the first redirecting section, and a first redirecting wheel is provided near the connection between the first horizontal section and the vertical section, a second redirecting wheel is provided at the top of the conveyor belt near the connection between the second horizontal section and the vertical section, and a third redirecting wheel and a lifting motor are provided near the connection between the second horizontal section and the second redirecting section; the conveyor belt is electrically connected to the lifting motor;

[0009] A hopper is fixed on the left and right side plates close to the first redirecting section and the conveyor belt passes through the hopper feed port.

[0010] Further, the left and right side plates are each divided into corresponding lower plates, middle plates and upper plates, the lower plate and the middle plate are connected through a first connecting plate, and the middle plate and the upper plate are connected through a second connecting plate.

[0011] Preferably, the flat plate surface is a mesh structure.

[0012] Further, every two flat plates are provided with a spoon-shaped baffle in the middle of the third flat plate.

[0013] Further, the spoon-shaped baffle is integrally formed with the flat plate.

[0014] Further, each flat plate has a length of 800 mm and a width of 302 mm, the vertical distance between the outer side of the spoon-shaped end of the spoon-shaped baffle and the flat plate is 76 mm, and the distance between the left and right sides of the spoon-shaped baffle and the edge of the flat plate is 25-30 mm.

[0015] Further, the two sides of the flat plate are provided with connecting structures, and the connecting structures of the two flat plates are connected to form a back surface with protrusions, which are engaged with the transmission teeth of the first, second and third redirecting wheels and the tensioning device.

[0016] Further, a chain track is arranged between the third redirecting wheel and the second redirecting wheel.

[0017] Preferably, the flat plate, the spoon-shaped baffle and the chain track are made of PE material.

[0018] Further, the connecting part of the second horizontal section and the second redirecting section corresponds to the hopper of the external bottle embryo machine.

[0019] The elevator of the utility model changes the traditional transmission belt into a flat plate conveying belt composed of detachable flat plates, and the flat plate conveying belt is provided with spoon-shaped baffles at intervals, the flat plate conveying belt passes through the hopper, and the bottle embryo in the hopper is lifted and conveyed in the transmission process, in the transportation process, the baffles can effectively prevent the articles placed on the conveying flat plate from sliding from the side, and ensure that the articles can be stably conveyed, the flat plate conveying belt adopts detachable flat plates, on the one hand, the interval of the baffles can be reasonably set to ensure that the articles maintain a certain arrangement and order on the conveying belt, thereby improving the transportation efficiency, and the conveying of bottle embryos with different outer diameters can be flexibly coped with, the versatility is improved, on the other hand, when a certain flat plate or spoon-shaped baffle is damaged, it can be conveniently replaced without replacing the entire conveying belt, thereby reducing the operation cost. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is a side view of the hoist of the utility model;

[0022] Figure 2 This is a top view of the utility model elevator;

[0023] Figure 3 Schematic diagram of the left and right side panels and the first and second connecting plates of the elevator;

[0024] Figure 4 This is a schematic diagram of the flat panel connection;

[0025] Figure 5 Schematic diagram of a single plate. DETAILED DESCRIPTION

[0026] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure of the present invention.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "first," "second," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended solely for the purpose of describing specific embodiments and are not intended to limit this invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0029] See Figures 1 to 2An embodiment of a preform elevator, the elevator in this embodiment includes a base frame 1, a vertical lifting device, a hopper 3, and a lifting motor 5. The vertical lifting device is provided with a semi-enclosed shell. The semi-enclosed shell includes Z-shaped left and right side plates 21, 22 and a protective cover 28 mounted on the base frame 1. The left and right side plates 21, 22 are assembled to form an inner cavity. The inner cavity includes first and second horizontal sections 23, 24, first and second redirecting sections 25, 26 and a vertical section 27. The protective cover 28 is connected to the left and right side plates 21, 22 of the vertical section 27 at the rear side of the inner cavity. A conveyor belt 4 is provided in the inner cavity. The conveyor belt is a detachable multi-plate 41 connected to the conveyor. Spoon-shaped baffles 42 perpendicular to the surface of the flat plate 41 are provided at intervals on the belt 4. A tensioning device 43 is provided at the bottom of the conveyor belt 4 near the connection between the first horizontal section 23 and the first redirecting section 25, and a first redirecting wheel 44 is provided near the connection between the first horizontal section 23 and the vertical section 27. A second redirecting wheel 45 is provided at the top of the conveyor belt 4 near the connection between the second horizontal section 24 and the vertical section 27, and a third redirecting wheel 46 is provided near the connection between the second horizontal section 24 and the second redirecting section 26. The conveyor belt 4 is electrically connected to the lifting motor 5; the hopper 3 is fixed on the left and right side plates near the first redirecting section 25 and the conveyor belt passes through the feed port of the hopper 3.

[0030] The elevator of this embodiment is designed with a conveyor belt 4 composed of multiple detachably connected flat plates 41 in a semi-enclosed shell, and scoop-shaped baffles 42 are provided at intervals on the conveyor belt 4. The conveyor belt 4 passes through the hopper 3 and scoops up the bottle preforms in the hopper 3 during the transmission process for lifting and conveying. On the one hand, by reasonably setting the intervals between the scoop-shaped baffles 42, it is possible to ensure that the items on the conveyor belt maintain a certain arrangement and sequence, thereby improving transportation efficiency, and it can also flexibly cope with the transmission of bottle preforms with different outer diameters, thereby improving versatility. On the other hand, when a flat plate 41 or a scoop-shaped baffle 42 is damaged, it can be easily replaced without replacing the entire conveyor belt 4, thereby reducing operating costs.

[0031] In this embodiment, see Figure 3 The left and right side plates 21 and 22 are respectively divided into corresponding lower plates 211, middle plates 212, and upper plates 213. The lower plate 211 and the middle plate 212 are connected by a first connecting plate 210, and the middle plate 212 and the upper plate 213 are connected by a second connecting plate 220. This facilitates assembly when the lifting device is higher, and the semi-enclosed shell is more stable after assembly.

[0032] In this embodiment, the surface of the plate 41 is a mesh structure to increase friction. Figure 4 、 Figure 5, every 2 flat plates 41, a spoon-shaped baffle 42 is arranged in the middle of the third flat plate 41, and the interval of the spoon-shaped baffle 42 is properly arranged, so that the manufacturing and installation costs can be effectively reduced under the premise of ensuring the function implementation, and more moving and arranging spaces are provided for the articles under the premise of ensuring the safety.

[0033] Preferably, the spoon-shaped baffle 42 is integrally formed with the flat plate 41, so as to reduce the assembly components, facilitate the assembly and avoid shaking during the transmission of the bottle embryo. The length of each flat plate 41 is 800 mm, the width is 302 mm, the vertical distance between the outer side of the spoon-shaped end of the spoon-shaped baffle 42 and the flat plate 41 is 76 mm, and the distance between the left and right of the spoon-shaped baffle 42 and the edge of the flat plate 41 is 25-30 mm. In this way, the distance between the spoon-shaped baffle 42 and the edge of the flat plate 41 is controlled, so that the articles placed on the flat plate 41 can be effectively prevented from sliding from the side during the transportation process, and the articles can be stably conveyed.

[0034] The connecting structure is arranged on the opposite sides of the flat plate 41, and in a specific embodiment, the connecting structure comprises a pin hole 411, and the two flat plates 41 are connected through a pin shaft 412. After the two flat plates 41 are connected, the back surface forms a protruding tooth, and the protruding tooth is engaged with the transmission teeth of the first, second and third redirecting wheels 44, 45 and 46 and the tensioning device 43. In this way, the flat plate can improve the connection stability and facilitate the transmission, and can be flexibly redirected after the transmission belt is formed.

[0035] Specifically, the chain track 47 is arranged between the third redirecting wheel 46 and the second redirecting wheel 45, and the tensioning device 43 is a fixed adjustable chain wheel. Therefore, the transmission belt at the first horizontal section and the second horizontal section will not be depressed due to the gravity of the bottle embryo, the bottle embryo material will not be blocked, and the transmission of the bottle embryo will be affected, because of the support of the chain track 47 and the tensioning of the tensioning device 43.

[0036] Preferably, the flat plate 41, the spoon-shaped baffle 42 and the chain track 47 are made of PE material.

[0037] In a specific arrangement, the second horizontal section 23 and the second redirecting section 25 are connected, and the connecting place can correspond to the hopper of the external bottle embryo sorting machine 6. The lifted bottle embryo falls into the hopper of the bottle embryo sorting machine from this place. It should be noted that this place can also correspond to the feeding place of other external conveying devices.

[0038] The above-described embodiments only express several implementation manners of the present application, and the description is relatively specific and detailed, but it cannot be understood as a limitation on the scope of the application patent. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A preform elevator, characterized in that: The hoist comprises: chassis; Lifting motor; a vertical lifting device, with a semi-enclosed shell on the outside, the semi-enclosed shell including a protective cover and left and right side plates installed on the base frame, the left and right side plates forming an inner cavity after being assembled, the inner cavity including first and second horizontal sections, first and second redirecting sections and a vertical section, the protective cover being located at the rear side of the inner cavity and connected with the left and right side plates of the vertical section, a conveyor belt being provided in the inner cavity, the conveyor belt being detachably connected with multiple flat plates, spoon-shaped baffles perpendicular to the flat plate surfaces being provided at intervals on the conveyor belt, a tensioning device being provided at the bottom of the conveyor belt near the connection between the first horizontal section and the first redirecting section, and a first redirecting wheel being provided near the connection between the first horizontal section and the vertical section, a second redirecting wheel being provided at the top of the conveyor belt near the connection between the second horizontal section and the vertical section, and a third redirecting wheel being provided near the connection between the second horizontal section and the second redirecting section, the conveyor belt being electrically connected to the lifting motor; A hopper is fixed on the left and right side plates close to the first redirecting section and the conveyor belt passes through the hopper feed port.

2. The preform elevator according to claim 1, characterized in that: The left and right side plates are respectively divided into corresponding lower plates, middle plates and upper plates. The lower plates are connected to the middle plates via a first connecting plate, and the middle plates are connected to the upper plates via a second connecting plate.

3. The preform elevator according to claim 1, characterized in that: The surface of the flat plate is a mesh structure.

4. The preform elevator according to claim 1, characterized in that: Every two flat plates, a spoon-shaped baffle is added in the middle of the third flat plate.

5. The preform elevator according to claim 4, characterized in that: The spoon-shaped baffle is integrally formed with the flat plate where it is located.

6. The preform elevator according to claim 5, characterized in that: Each of the flat plates is 800 mm long and 302 mm wide. The vertical distance between the outer cut surface of the spoon-shaped end of the spoon-shaped baffle and the flat plate is 76 mm. The left and right distances between the spoon-shaped baffle and the edge of the flat plate are 25-30 mm.

7. The preform elevator according to claim 6, characterized in that: The flat plate is provided with connecting structures on opposite sides. After the connecting structures of the two flat plates are connected, convex teeth are formed on the back side. The convex teeth are engaged with the first, second and third redirecting wheels and the transmission teeth of the tensioning device.

8. The preform elevator according to claim 7, characterized in that: A chain rail is provided between the third redirecting wheel and the second redirecting wheel.

9. The preform elevator according to claim 8, characterized in that: The flat plate, spoon-shaped baffle and chain rail are made of PE material.

10. The preform elevator according to claim 1, characterized in that: The connecting portion between the second horizontal section and the second redirecting section corresponds to the hopper of the external preform unscrambler.