Novel transfer device for automatic stacking of waffle ingots

Abstract

The utility model discloses a novel transfer device for automatic stacking of waffle ingots, which comprises a conveyor belt, a transfer device is arranged at the tail end of the conveyor belt, a placing frame is arranged on one side of the transfer device, the transfer device comprises a rotating seat and a mounting frame, and a lifting cylinder and an adjusting cylinder for supporting the mounting frame are arranged on the rotating seat. A hinge seat rotationally connected with the mounting frame is arranged at the top of the lifting air cylinder, guide rollers which are evenly distributed are arranged in the mounting frame, and a pushing piece is arranged on the side, away from an opening, of the mounting frame. According to the novel transfer device for automatic stacking of the waffle ingots, the demolded waffle ingots can be directly conveyed and transferred, the waffle ingots can be conveyed to a to-be-stacked station for subsequent stacking, manual transfer and operation of the waffle ingots are not needed, workers can be prevented from being scalded, the waffle ingots can be prevented from falling off, the operation safety is high, and the labor intensity of workers is reduced. And the waffle ingot does not need to be placed for cooling, so that the production efficiency can be greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of metal processing, in particular to a novel transfer device for automatic stacking of waffle ingots. Background Art

[0002] Driven by global manufacturing upgrades, automation demands, and continuous technological innovation, the production process for new waffle ingots requires manual labor to remove the ingots from the mold and transport them to the palletizing station for stacking. Due to the high temperature of the waffle ingots, manual handling directly after demolding poses a risk of burns. However, since the waffle ingots take a long time to cool naturally after airing, transporting them after cooling wastes significant time. Furthermore, manual transporting wastes manpower and carries the risk of the ingots falling during transfer, resulting in high operational risks and low production efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a new type of transfer device for automatic stacking of waffle ingots, which can directly transport and transfer demoulded waffle ingots and can transport the waffle ingots to the stacking station for subsequent stacking. There is no need for manual transfer and operation of the waffle ingots, which can avoid scalding workers and preventing the waffle ingots from falling. The operation is safe and there is no need to place the waffle ingots for cooling, which can greatly improve production efficiency and effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of transfer device for automatic stacking of waffle ingots, comprising a conveyor belt, a transfer device is provided at the end of the conveyor belt, and a placement rack is provided on one side of the transfer device, the transfer device comprises a rotating seat and a mounting frame, the rotating seat is provided with a lifting cylinder and an adjusting cylinder for supporting the mounting frame, the top of the lifting cylinder is provided with a hinged seat rotatably connected to the mounting frame, the interior of the mounting frame is provided with evenly distributed guide rollers, and the side of the mounting frame away from its opening is provided with a pushing member.

[0005] As an optimal technical solution of the present invention, the rotating seat includes a base, a turntable is rotatably provided on the upper surface of the base, the bottom of the lifting cylinder and the bottom of the adjusting cylinder are both installed on the turntable, a stepper motor is provided in the middle of the base, and the output shaft of the stepper motor is fixedly connected to the turntable.

[0006] As a preferred technical solution of the present invention, a support rod in contact with the bottom of the mounting bracket is provided on the top of the regulating cylinder.

[0007] As a preferred technical solution of the present invention, the pushing member includes a pushing cylinder horizontally mounted on a mounting frame, and a pushing plate is provided at the telescopic end of the pushing cylinder.

[0008] As a preferred technical solution of the present invention, two groups of symmetrically arranged guide rods are provided on the inner wall of the conveyor belt near one end of the transfer device.

[0009] Compared with the prior art, the beneficial effects of the present invention are:

[0010] The new transfer device for automatic stacking of waffle ingots exemplified in the present utility model can directly transport and transfer the demoulded waffle ingots, and can transport the waffle ingots to the stacking station for subsequent stacking. There is no need for manual transfer and operation of the waffle ingots, which can avoid scalding workers and preventing the waffle ingots from falling. The operation is highly safe, and there is no need to place the waffle ingots for cooling, which can greatly improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of the utility model;

[0012] Figure 2 It is a schematic diagram of the local structure of the utility model;

[0013] Figure 3 for Figure 2 Schematic diagram of the front view structure.

[0014] In the figure: 1 conveyor belt, 2 guide rod, 3 base, 31 turntable, 32 stepper motor, 4 mounting frame, 41 guide roller, 5 lifting cylinder, 51 articulated seat, 6 adjusting cylinder, 61 support rod, 7 pushing cylinder, 71 push plate, 8 placement frame. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0016] See also Figure 1-3The utility model provides a technical solution: a new type of transfer device for automatic stacking of waffle ingots, comprising a conveyor belt 1, a transfer device is provided at the end of the conveyor belt 1, and a placement rack 8 is provided on one side of the transfer device, the transfer device comprises a rotating seat and a mounting frame 4, a lifting cylinder 5 and an adjusting cylinder 6 for supporting the mounting frame 4 are provided on the rotating seat, a hinged seat 51 rotatably connected to the mounting frame 4 is provided on the top of the lifting cylinder 5, evenly distributed guide rollers 41 are provided inside the mounting frame 4, and a pushing member is provided on the side of the mounting frame 4 away from its opening.

[0017] Furthermore, the rotating seat includes a base 3, a turntable 31 is rotatably provided on the upper surface of the base 3, the bottom of the lifting cylinder 5 and the bottom of the adjusting cylinder 6 are both installed on the turntable 31, and a stepper motor 32 is provided in the middle of the base 3, and the output shaft of the stepper motor 32 is fixedly connected to the turntable 31.

[0018] Furthermore, a support rod 61 is provided on the top of the regulating cylinder 6 and contacts the bottom of the mounting bracket 4 .

[0019] Furthermore, the pushing member includes a pushing cylinder 7 horizontally mounted on the mounting frame 4 , and a pushing plate 71 is provided at the telescopic end of the pushing cylinder 7 .

[0020] Furthermore, two groups of symmetrically arranged guide rods 2 are provided on the inner wall of the conveyor belt 1 near one end of the transfer device.

[0021] The conveyor belt 1 and the stepper motor 32 used in the present invention are all commonly used electronic components in the prior art. Their working methods and circuit structures are well-known technologies and will not be described in detail here.

[0022] When using:

[0023] A robot is set up next to the placement rack to grab the waffle ingots on the placement rack for palletizing;

[0024] In the initial state, the mounting frame 4 is in an inclined state, and the top of the guide roller 41 of the mounting frame 4 close to the conveyor belt 1 is flush with the conveyor belt 1, and the guide roller 41 away from the conveyor belt 1 is lower than the upper surface of the conveyor belt 1;

[0025] When the equipment is running, the demoulding waffle ingot falls onto the conveyor belt 1, which transports the waffle ingot. After being guided and centered by the guide rod 2, the waffle ingot falls onto the guide roller 41 of the mounting frame 4. The waffle ingot then moves on the guide roller 41 and contacts the push plate 71.

[0026] Then the lifting cylinder 5 and the regulating cylinder 6 extend, thereby pushing the mounting frame 4 upward and moving the mounting frame 4 to a horizontal state flush with the placement frame 8;

[0027] The stepper motor 32 is controlled to rotate ninety degrees. The stepper motor 32 drives the waffle ingots to rotate through the mounting frame 4. Then the push cylinder 7 is extended and the waffle ingots on the guide roller 41 are pushed to the placement rack 8 through the push plate 71. Then the external manipulator grabs the waffle ingots on the placement rack 8 for stacking.

[0028] The utility model can directly convey and transfer the demoulded waffle ingots, and can convey the waffle ingots to the stacking station for subsequent stacking. There is no need for manual transfer and operation of the waffle ingots, which can avoid scalding workers and the waffle ingots from falling. The operation is safe, and there is no need to place the waffle ingots for cooling, which can greatly improve production efficiency.

[0029] The undisclosed parts of the present invention are all prior art, and their specific structures, materials and working principles will not be described in detail. Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel transfer device for automatic stacking of waffle ingots, comprising a conveyor belt (1), characterized in that: A transfer device is provided at the end of the conveyor belt (1), and a placement rack (8) is provided on one side of the transfer device. The transfer device includes a rotating seat and a mounting rack (4). A lifting cylinder (5) and an adjusting cylinder (6) for supporting the mounting rack (4) are provided on the rotating seat. A hinged seat (51) rotatably connected to the mounting rack (4) is provided on the top of the lifting cylinder (5). Evenly distributed guide rollers (41) are provided inside the mounting rack (4), and a pushing member is provided on the side of the mounting rack (4) away from its opening.

2. The novel transfer device for automatic stacking of waffle ingots according to claim 1 is characterized in that: The rotating seat includes a base (3), a turntable (31) is rotatably provided on the upper surface of the base (3), the bottom of the lifting cylinder (5) and the bottom of the regulating cylinder (6) are both mounted on the turntable (31), a stepping motor (32) is provided in the middle of the base (3), and the output shaft of the stepping motor (32) is fixedly connected to the turntable (31).

3. The novel transfer device for automatic stacking of waffle ingots according to claim 1 is characterized in that: The top of the regulating cylinder (6) is provided with a support rod (61) that contacts the bottom of the mounting frame (4).

4. The novel transfer device for automatic stacking of waffle ingots according to claim 1 is characterized in that: The pushing member comprises a pushing cylinder (7) mounted horizontally on a mounting frame (4), and a pushing plate (71) is provided at the telescopic end of the pushing cylinder (7).

5. The novel transfer device for automatic stacking of waffle ingots according to claim 1 is characterized in that: Two groups of symmetrically arranged guide rods (2) are provided on the inner wall of the conveyor belt (1) close to one end of the transfer device.

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