Automatic winding machine for aerogel product

Abstract

The utility model discloses an automatic winding machine for aerogel products, and belongs to the technical field of winding. Comprising a rewinding unit used for carrying out composite winding on a grating bearing an aerogel product and automatically overturning a composite roll so as to facilitate transportation of a transfer machine; the lifting unit is used for controlling the rewinding unit to lift to adjust the height of the composite coil; the carrying unit is used for carrying the grating bearing the aerogel product to the rewinding unit; the lifting roller way is used for compounding the bearing grating and the aerogel product; the grating unwinding unit is used for replacing a grating roll and placing the grating roll corresponding to the position of the rewinding unit; the lifting unit is arranged below the rewinding unit, the carrying unit is adjacent to the rewinding unit, and the grating unwinding unit is located on the lower right portion of the carrying unit. The lifting roller way is in butt joint with the carrying unit. The device has the advantages that the whole-course automatic operation of aerogel products from grating carrying, composite rolling to grating replacement is realized, and the production efficiency is greatly improved; product damage is reduced, and the percent of pass is increased.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the winding technical field, especially relates to an automatic winding machine for aerogel product. BACKGROUND

[0002] In the current production environment, the rewinding work of aerogel products and grating generally relies on manual operation production line. This production method not only is inefficient, but also is difficult to guarantee the consistency of product quality. Because the speed and precision of manual operation exist limitation, it is difficult to meet the market demand for efficient production. This means that the quality of the product is difficult to maintain stability, thereby increasing the risk of unqualified products. In addition, because the manual production line needs a lot of manpower investment, which undoubtedly increases the manufacturing cost. This production method not only affects the economic benefit of enterprises, but also limits the sustainable development of enterprises. Therefore, finding a more efficient and more accurate automatic winding machine for aerogel product has become a problem to be solved for aerogel product and grating production enterprises. SUMMARY

[0003] The utility model aims at meeting the actual demand, provides an automatic winding machine for aerogel product, realizes the whole process automation operation of aerogel product from grating handling, composite winding to grating replacement, greatly improves production efficiency;Guarantee the accuracy, reduce the damage of product, improve the qualified rate.

[0004] In order to realize the above-mentioned utility model purpose, the utility model aims at providing an automatic winding machine for aerogel product, comprising: rewinding unit, for composite winding of grating carrying aerogel product, automatic turnover composite roll is convenient for transfer machine transportation;Lifting unit, for controlling the lifting of rewinding unit to adjust the height of composite roll;Handling unit, for carrying grating carrying aerogel product to rewinding unit;Lifting roller way, for making composite of carrying grating and aerogel product;Grating unwinding unit, for replacing grating roll and placing grating roll corresponding rewinding unit position;Wherein: the lifting unit is located below the rewinding unit, the handling unit is adjacent to the rewinding unit, and the grating unwinding unit is located in the lower right of the handling unit;The lifting roller way and handling unit are connected.

[0005] In the above-mentioned scheme of the automatic winding machine for aerogel products, the rewinding unit includes a winding motor, a motor seat, a winding rod, a support frame, a base part, a hydraulic cylinder, a support plate and a U-shaped plate; the winding motor is fixed on the motor seat, the driving rod of the winding motor is movably connected to one end of the winding rod, the other end of the winding rod is connected to the support plate, and the winding rod is perpendicular to the plane where the support plate is located; the support frame, the U-shaped plate and the support plate are rotatably connected to the base part, and the support frame and the U-shaped plate are connected to form an L-shaped structure; the hydraulic cylinder is located below the base part, and the pull cylinder of the hydraulic cylinder is connected to the lower end of the support frame to support the support frame to switch between horizontal and vertical states; the motor seat is adjacent to the base part.

[0006] In the above-mentioned automatic winder for aerogel products, the base portion is provided with a first deviation-correcting mechanism for adjusting the horizontal position of the rewinding unit and a positioning mechanism for fixing the bottom of the rewinding unit to prevent it from turning over.

[0007] In the above-mentioned automatic winder for aerogel products, the lifting unit includes several motors, each motor drives a corresponding drag chain, and each drag chain is provided with a slider fixed to the side end of the base or the side end of the motor seat.

[0008] In the above-mentioned scheme of the automatic winder for aerogel products, an oblong hole is provided on the support plate, and the same notch is provided on the U-shaped plate at the position corresponding to the oblong hole on the support plate; the locking mechanism includes a fixing member passing through the oblong hole and a cylinder provided at the lower end of the support plate for driving the fixing member to move in the oblong hole.

[0009] In the above-mentioned scheme of the automatic winder for aerogel products, the transport unit includes a bracket, the upper end of the bracket is provided with a downward horizontal track, the horizontal track is slidably connected to a track module No. 1, a track module No. 2 is provided below the track module No. 1, and the track module No. 2 is provided with a fixing rod for fixing the starting end of the grid and driving the grid to run toward the rewinding unit; a No. 1 roller is fixed to the left end below the bracket through a support rod, and the rolling direction of the No. 1 roller is the same as the running direction of the horizontal track.

[0010] In the above-mentioned solution of the automatic winder for aerogel products, the running direction of the horizontal track is perpendicular to the winding rod of the rewinding unit, and the bracket is arranged next to the rewinding unit.

[0011] In the above-mentioned automatic winder for aerogel products, the lifting roller includes two lifting motors and a No. 3 roller whose ends are respectively connected to the drive shafts of the two lifting motors; the upper end of the lifting roller is fixed to the upper end of the bracket, and the No. 3 roller is connected to the No. 1 roller.

[0012] In the above-mentioned scheme of the automatic winder for aerogel products, the grid unwinding unit includes a transverse track; the transverse track is arranged at the lower right side of the bracket, and a transverse module is provided on the transverse track, and the transverse module is driven by a transverse motor to run on the transverse track in a direction parallel to the horizontal track; the transverse module includes a track bracket, and a track structure is provided below the track bracket for allowing the grid trolley to run in a direction perpendicular to the horizontal track, and the grid trolley is used to place the grid roll; a No. 2 roller is provided above the track bracket, and the No. 2 roller is docked with the No. 3 roller of the lifting roller; on one side of the transverse track, a grid replacement track is provided at the position corresponding to the lifting roller, and the grid replacement track can be docked with the track structure; a No. 2 correction mechanism fixed to the transverse module is provided on the other side of the transverse track; a transmission device connected to the grid roll reel is provided above the No. 2 correction mechanism.

[0013] In the above-mentioned scheme of the automatic winder for aerogel products, the grille unwinding unit also includes: a snap structure for fixing the grille winding shaft and the grille trolley; a No. 1 fixing device for fixing the grille trolley and the track bracket; a No. 2 fixing device for fixing the grille trolley and the track structure, wherein: the No. 1 fixing device includes a No. 1 locking cylinder fixed on the track bracket; a No. 1 clamping column connected to the driving end of the No. 1 locking cylinder and a No. 1 clamping slot provided on the grille trolley, the No. 1 clamping column can be clamped into the No. 1 clamping slot; the No. 2 fixing device includes a No. 2 locking cylinder fixed on the track structure, a No. 2 clamping column connected to the driving end of the No. 2 locking cylinder and a No. 2 clamping slot provided on the grille trolley.

[0014] The advantages and positive effects of this application are:

[0015] (1) High degree of automation: Through the mutual cooperation of the rewinding unit, lifting unit, handling unit, lifting roller and grid unwinding unit, the full automation of aerogel products from grid handling, composite winding to grid replacement is realized, which greatly improves production efficiency;

[0016] (2) Flexible operation and strong adjustability: The rewinding unit can realize the flipping of the composite roll through the design of the support frame and the support plate, which is convenient for the next operation; the lifting unit can accurately control the height of the rewinding unit through the design of the motor and the drag chain, ensuring the stability and accuracy of the rewinding process; the design of the transport unit and the lifting roller makes the composite process of the grid and aerogel products smoother, thereby improving production efficiency and product quality;

[0017] (3) Easy to maintain: Each unit module is clearly designed and easy to maintain and replace, which reduces the maintenance cost of the equipment;

[0018] (4) Improve product quality and consistency: Through automated operation and precise control, the quality and consistency of aerogel products during the winding process are ensured, thereby improving the market competitiveness of the products;

[0019] (5) Save labor costs: Fully automated operations reduce human involvement, lower labor costs, and reduce the possibility of human error;

[0020] (6) Improve the qualified rate: The position of the grille trolley is fixed by the snap-fit ​​structure and the fixing device, and the position of the grille roll and the rewinding unit is limited by the deviation correction device, which ensures accuracy, reduces product damage and improves the qualified rate;

[0021] In summary, the automatic winder for aerogel products provides an efficient, stable and reliable solution for the production of aerogel products through its advantages of high automation, stable structure and strong adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0023] Figure 1 The following is a schematic structural diagram of an automatic winding machine for aerogel products provided by an embodiment of the present utility model;

[0024] Figure 2 The following is a schematic structural diagram of a rewinding unit and a winding unit provided in an embodiment of the present invention;

[0025] Figure 3 A schematic structural diagram of the hole and locking mechanism provided in an embodiment of the present utility model is shown;

[0026] Figure 4 It shows a schematic structural diagram of the transport unit provided by an embodiment of the present utility model;

[0027] Figure 5 Shows a front view of the transport unit provided by an embodiment of the present utility model;

[0028] Figure 6 The schematic diagram of the structure of the lifting roller provided by the embodiment of the utility model is shown

[0029] Figure 7 It shows a schematic structural diagram of the grid unwinding unit provided by an embodiment of the present utility model;

[0030] Figure 8A partial structural schematic diagram of a grid unwinding unit provided in an embodiment of the present utility model is shown;

[0031] Figure 9 It shows a structural schematic diagram of a No. 1 fixing device provided in an embodiment of the present utility model;

[0032] Figure 10 A structural schematic diagram of the second fixing device provided in an embodiment of the present utility model is shown.

[0033] In the figure, 1. rewinding unit; 11. rewinding motor; 12. motor base; 13. rewinding rod; 14. support frame; 15. base; 16. hydraulic cylinder; 17. support plate; 18. oblong hole; 19. locking mechanism; 110. U-shaped plate; 2. lifting unit; 21. motor; 3. transport unit; 31. bracket; 32. track module No. 1; 33. track module No. 2; 34. roller No. 1; 35. fixing rod; 36. roller No. 2; 4. lifting roller; 41. lifting motor; 42. Roller No. 3; 5. Grille unwinding unit; 51. Grille trolley; 52. Track bracket; 53. Transverse track; 54. No. 2 deviation-correcting mechanism; 55. Transmission device; 56. Grille replacement track; 57. Transverse motor; 58. No. 1 fixing device; 581. No. 1 locking cylinder; 582. No. 1 clamping column; 583. No. 1 clamping slot; 59. Buckle structure; 510. No. 2 fixing device; 5101. No. 2 locking cylinder; 5102. No. 2 clamping column; 5103. No. 2 clamping slot. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0036] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second" and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0037] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal communication between two components. A person of ordinary skill in the art can understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0038] See also Figures 1 to 10 ;

[0039] First embodiment

[0040] The utility model provides an automatic winding machine for aerogel products, comprising:

[0041] Rewinding unit 1, used to rewind the grid carrying the aerogel product and automatically flip the reel to facilitate transportation by the transfer machine;

[0042] The lifting unit 2 is used to control the lifting of the rewinding unit 1 to adjust the height of the composite roll;

[0043] The transport unit 3 is used to transport the grid carrying the aerogel product to the rewinding unit 1;

[0044] Lifting roller 4, used to composite the supporting grid and the aerogel product;

[0045] The grid unwinding unit 5 is used to replace the grid roll and place the grid roll in the position corresponding to the rewinding unit 1;

[0046] The lifting unit 2 is located below the rewinding unit 1 , the transport unit 3 is adjacent to the rewinding unit 1 , and the grid unwinding unit 5 is located to the lower right of the transport unit; the lifting roller 4 and the transport unit 3 are docked.

[0047] Specifically, the rewinding unit 1 includes a rewinding motor 11, a motor base 12, a rewinding rod 13, a support frame 14, a base portion 15, a hydraulic cylinder 16, a support plate 17 and a U-shaped plate 110;

[0048] The winding motor 11 is fixed on the motor base 12, the driving rod of the winding motor 11 is movably connected to one end of the winding rod 13, the other end of the winding rod 13 is connected to the support plate 17, and the winding rod 13 is perpendicular to the plane where the support plate 17 is located;

[0049] Here, the driving rod of the winding motor 11 is connected to the sleeve base used to fix the winding rod 13. The driving rod contracts or extends to drive the sleeve base to move, thereby sleeve-receiving the winding rod 13 to achieve the purpose of fixing. This application does not make specific restrictions on the connection method between the driving rod and the winding rod 13, and it is sufficient to meet actual needs.

[0050] The winding rod 13 and the support plate 17 are detachably connected; illustratively, a sticker or other device for fixing the beginning of the grid can be provided on the winding rod 13 to facilitate the winding operation by fixing the beginning of the roll.

[0051] The support frame 14, the U-shaped plate 110 and the support plate 17 are rotatably connected to the base portion 15, and the support frame 14 and the U-shaped plate 110 are connected to form an L-shaped structure;

[0052] The hydraulic cylinder 16 is located below the base portion 15 , and the pull cylinder of the hydraulic cylinder 16 is connected to the lower end of the support frame 14 to support the support frame 14 to switch between horizontal and vertical states; the motor base 12 and the base portion 15 are fixedly connected.

[0053] In a specific embodiment, an oblong hole 18 is provided on the support plate 17, and the U-shaped plate 110 is provided with the same notch at the position corresponding to the oblong hole 18 on the support plate 17; the locking mechanism 19 includes a fixing part passing through the oblong hole 18 and a cylinder 19 arranged at the lower end of the support plate 17 for driving the fixing part to move in the oblong hole 18.

[0054] The upper end of the fixing part needs to be larger than the narrow side length of the oblong hole 18. When the U-shaped plate 110 and the support plate 17 are in contact, the oil cylinder is started to move the fixing part so that the fixing part passes through the oblong hole 18 of the support plate 17 and the gap of the U-shaped plate 110 at the same time, thereby achieving the fixation of the U-shaped plate 110 and the support plate 17, making it convenient to control the position of the U-shaped plate 110 to achieve the purpose of controlling the support plate 17.

[0055] The working principle of the above content is as follows: the support frame 14 and the U-shaped plate 110 are connected to form an L-shaped structure, and the support plate 17 and the U-shaped plate 110 are fixed together by a locking mechanism 19. If the support frame 14 is in the horizontal direction, the U-shaped plate 110 is in the vertical direction. When the hydraulic cylinder 16 pulls the cylinder and extends, the support frame 14 stands upright, and at the same time, the U-shaped plate 110 pushes the support plate 17 to move in the horizontal direction, so that the composite roll stands upright for easy transportation; when the pull rod of the hydraulic cylinder 16 retracts, the support frame 14 contacts the base bracket, and at this time the U-shaped plate 110 drives the support plate 17 to rotate to an upright state, thereby achieving the purpose of changing the state of the winding rod; then the oil cylinder 19 drives the fixing part to separate the support plate 17 and the U-shaped plate 110, and the support plate 17 is in a horizontal and stable state, and the winding rod 13 and the composite roll are hoisted by other equipment for transportation.

[0056] The lifting unit 2 includes several motors, each motor 21 drives a corresponding drag chain, and each drag chain is provided with a slider fixed to the side end of the base or the side end of the motor base 12.

[0057] Each motor in the lifting unit 2 is located on the base or motor side. When activated, it raises or lowers the height of the rewinding unit 1. As the rewinding unit 1 rewinds, the roll grows larger. At this point, the lifting unit 2 can be activated to adjust the position of the composite roll based on the roll size to facilitate rewinding. The lifting unit can also be equipped with a peripheral bracket to assist in securing the motor position.

[0058] In addition, the base portion 15 is provided with a No. 1 correction mechanism for adjusting the horizontal position of the rewinding unit 1 and a positioning mechanism for fixing the bottom of the rewinding unit 1 to prevent it from overturning; the No. 1 correction mechanism can be set as follows: a screw is screwed to the lower end of the base portion, and motors are provided at both ends of the screw, and the correction function is achieved by driving the screw to rotate by the motor; illustratively, the positioning mechanism can be achieved in the following way: a cylinder is fixed on the outer bracket of the lifting mechanism by means of angle steel or the like, a sleeve is connected to the base portion, and the driving end of the cylinder and the sleeve are connected to achieve the fixation of the rewinding unit 1 as a whole.

[0059] The transport unit 3 includes a bracket 31, and a downward horizontal track is provided at the upper end of the bracket 31. The horizontal track is slidably connected to a track module No. 1 32. A track module No. 2 33 is provided below the track module No. 1 32. The track module No. 2 33 is provided with a fixing rod 35 for fixing the starting end of the grid and driving the grid to run toward the rewinding unit 1; a roller No. 1 34 is fixed to the left end of the lower part of the bracket 31 through a support rod, and the rolling direction of the roller No. 1 34 is the same as the running direction of the horizontal track 32.

[0060] The first track module 32 is driven by a motor to move on the horizontal track, and at the same time, it drives the second track module 33 to move. When the first track module 32 reaches the end, that is, close to the rewinding unit 1, the second track module 33 can start the motor as needed to continue moving towards the rewinding unit 1, so that the operator can fix the leading end of the grille roll.

[0061] For example, a cylinder is provided at the beginning of the grille, and a hook is provided on the cylinder. The hook can be hung on the fixing rod 35 to drag the grille to move. A hole can also be provided on the winding rod 13 to facilitate the fixation of the hook.

[0062] The running direction of the horizontal track 32 is perpendicular to the rewinding rod 13 of the rewinding unit 1 , and the bracket is arranged next to the rewinding unit 1 to define the positional relationship between various components.

[0063] The lifting roller 4 includes two lifting motors 41 and a third roller 42 whose ends are connected to the drive shafts of the two lifting motors 41 respectively; the upper end of the lifting roller 4 is fixed to the upper end of the bracket, and the third roller 42 is connected to the first roller 34.

[0064] The third roller 42 is raised, and the grille is manually rolled up and hung on the fixed rod 35 through the gap left by the third roller 42, and then the third roller 42 is lowered to be flush with the first roller 34, so that the last grille can be rewound through the gap.

[0065] In summary, the function of the transport unit 3 is to drive the grid and the aerogel product to the rewinding unit 1 for rewinding.

[0066] The grid unwinding unit 5 includes a transverse track 53; the transverse track 53 is arranged at the lower right side of the bracket 31, and a transverse module is provided on the transverse track 53. The transverse module is driven by a transverse motor 57 to run on the transverse track 53 in a direction parallel to the horizontal track;

[0067] The transverse movement module includes a track bracket 52, below which is provided a track structure for allowing a grille trolley 51 to run in a direction perpendicular to the horizontal track. The grille trolley 51 is used to place the grille roll; above the track bracket 52 is provided a second roller conveyor 36, which is connected to the third roller conveyor 42 of the lifting roller conveyor 42;

[0068] On one side of the transverse track 53, a grid replacement track 56 is provided at the position corresponding to the lifting roller 4, and the grid replacement track can be docked with the track structure; on the other side of the transverse track 53, a No. 2 correction mechanism 54 fixed on the transverse module is provided; above the No. 2 correction mechanism 54, a transmission device 55 connected to the grid reel is provided.

[0069] The transverse moving motor 57 drives the transverse moving module to move to the grid replacement track 56, and the track structure and the grid replacement track 56 are docked, and the operator can pull the grid trolley 51 from the track structure to the grid replacement track 56 and perform the roll changing operation; at this time, the third roller 42 of the lifting roller 4 needs to be lifted to give the grid a space to move along the flow direction; the running directions of the second roller 36 and the third roller 42 are the same, and the second roller 36 can transport the aerogel product to the third roller 42, so as to facilitate the compounding of the aerogel product and the grid, and thus the aerogel product is transported to the rewinding unit 1 together.

[0070] It should be noted that the grid replacement track 56 can move along one side of the transverse moving track, so as to be docked with the track structure.

[0071] The design of the track structure and the transverse moving track 53 realizes the adjustment of the positions of the grid trolley, and the second deviation correcting mechanism 54 adjusts the position of the grid trolley to align with the roller, so as to avoid unnecessary damage and waste. After the roll changing is completed, the transverse moving motor 57 drives the transverse moving module to return to the original position; the transmission device 55 is used to rotate the grid roll to facilitate the roll movement of the rewinding unit 1. Here, the grid roll shaft can be an air inflation shaft, and the air inflation shaft is connected with the transmission device 55, and the two are used in combination. The transmission device 55 provides power to drive the air inflation shaft to rotate, and also plays a certain fixing role on the grid roll shaft.

[0072] In addition, the grid unwinding unit 5 further comprises:

[0073] The buckle structure 59 is used to fix the grid roll shaft and the grid trolley 51 to realize axial positioning; for example, a bolt or the like is used, and the specific structure is not limited here, and the actual needs are met.

[0074] The first fixing device 58 is used to fix the grid trolley 51 and the track support 52; wherein: the first fixing device 58 comprises a first locking cylinder 581 fixed on the track support 52; a first clamping column 582 connected with the driving end of the first locking cylinder 581 and a first clamping groove 583 provided on the grid trolley 51, and the first clamping column 582 can be clamped into the first clamping groove 583.

[0075] The second fixing device is used to fix the grid trolley 51 and the track structure, and the second fixing device 510 comprises a second locking cylinder 5101 fixed on the track structure, a second clamping column 5102 connected with the driving end of the second locking cylinder 5101 and a second clamping groove 5103 provided on the grid trolley 51. The first fixing device and the second fixing device can be provided in plurality to enhance the stability of the grid trolley.

[0076] The position of the grille trolley is fixed by the clamping relationship between the clamping slot and the clamping column; the above structures are all for fixing the grille trolley to prevent the grille trolley from shaking and affecting the rewinding effect and efficiency.

[0077] It should be noted that the correction mechanism mentioned above can be equipped with sensors, and the data collected by the sensors can be transmitted to the controller. The controller issues instructions to the correction mechanism to perform corresponding actions, thereby realizing real-time monitoring and precise adjustment of the coil position, thereby ensuring the stability and consistency of the coil during the production process; other motors, cylinders, etc. can be connected to the controller for control, making the overall structure more intelligent.

[0078] Second embodiment

[0079] Based on the contents in the above embodiments, the working principle of this application is as follows:

[0080] S1, start the lifting motor 41 to make the third roller table 42 rise;

[0081] S2. Open the No. 1 locking cylinder 581 and the No. 2 locking cylinder 5101 of the grille unwinding unit 5, activate the transverse motor 57, pull the grille trolley 51 to the grille replacement track 56, and manually pull the grille trolley 51 out to the grille replacement track 56;

[0082] S3. Manually place the grille roll onto the grille trolley 51, push the grille trolley 51 onto the track structure, and lock the No. 1 locking cylinder 581 and the No. 2 locking cylinder 5101;

[0083] S4, the grille is hung on the fixed rod 35 through the lifting roller 4, and the transverse motor 57 is activated to push the trolley with the grille to the working position;

[0084] S5. Start the lifting motor 41 to lower the No. 3 roller 42. The No. 1 track module 32 moves, dragging the grid to the left end of the No. 1 roller 34. The No. 2 track module 33 continues to move forward or stops according to the position of the winding rod 13. During this process, the aerogel product on the No. 2 roller 36 moves to the No. 3 roller 42 and is combined with the grid.

[0085] S6. Fix the beginning of the grid to the rewinding rod 13 of the rewinding unit 1;

[0086] S7, the rewinding unit 1 starts to rewind, the roll diameter becomes larger, and the lifting unit 2 is controlled to move to lift the rewinding unit 1;

[0087] S8, winding is completed, the hydraulic cylinder 16 of the rewinding unit 1 is actuated to erect the composite roll; at this time, the position of the composite roll is fixed by the locking mechanism 19;

[0088] S9, hoist the completed composite grille roll, open the locking mechanism 19, and activate the hydraulic cylinder 16 to cause the support frame 14 to fall down;

[0089] S10, repeat S1 to S9 to carry out the next winding process.

[0090] In addition, the position of the rewinding unit 1 and can be corrected in real time.

[0091] Based on the above device, through the mutual cooperation of the rewinding unit 1, the lifting unit 2, the conveying unit 3, the lifting roller 4 and the grid unwinding unit 5, the full automation operation of the aerogel product from grid transportation, composite winding to grid replacement is realized, which greatly improves the production efficiency.

[0092] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. An automatic winder for aerogel products, characterized in that: include: A rewinding unit (1) is used to rewind the grid carrying the aerogel product and automatically flip the rewind to facilitate transportation by a transfer machine; A lifting unit (2) is used to control the lifting of the rewinding unit (1) to adjust the height of the composite roll; A transport unit (3) is used to transport the grid carrying the aerogel product to the rewinding unit (1); A lifting roller (4) is used to composite the supporting grid and the aerogel product; The grid unwinding unit (5) is used to replace the grid roll and place the grid roll at a position corresponding to the rewinding unit (1); wherein: The lifting unit (2) is located below the rewinding unit (1), the transporting unit (3) is adjacent to the rewinding unit (1), and the grid unwinding unit (5) is located to the lower right of the transporting unit; the lifting roller (4) and the transporting unit (3) are docked.

2. The automatic winder for aerogel products according to claim 1, characterized in that: The rewinding unit (1) comprises a rewinding motor (11), a motor base (12), a rewinding rod (13), a support frame (14), a base portion (15), a hydraulic cylinder (16), a support plate (17) and a U-shaped plate (110); The winding motor (11) is fixed on the motor seat (12), the driving rod of the winding motor (11) is movably connected to one end of the winding rod (13), the other end of the winding rod (13) is connected to the support plate (17), and the winding rod (13) is perpendicular to the plane where the support plate (17) is located; The support frame (14), the U-shaped plate (110) and the support plate (17) are rotatably connected to the base portion (15), and the support frame (14) and the U-shaped plate (110) are connected to form an L-shaped structure; The hydraulic cylinder (16) is located below the base portion (15), and the pull cylinder of the hydraulic cylinder (16) is connected to the lower end of the support frame (14) to support the support frame (14) to switch between horizontal and vertical states; the motor seat (12) is adjacent to the base portion (15).

3. The automatic winder for aerogel products according to claim 2, characterized in that: The base portion (15) is provided with a first deviation correction mechanism for adjusting the horizontal position of the rewinding unit (1) and a positioning mechanism for fixing the bottom of the rewinding unit (1) to prevent it from turning over.

4. The automatic winder for aerogel products according to claim 2, characterized in that: The lifting unit (2) includes a plurality of motors (21), each motor correspondingly drives a drag chain, and each drag chain is provided with a slider, and the slider is fixed to the side end of the base or the side end of the motor seat.

5. The automatic winder for aerogel products according to claim 2, characterized in that: The support plate (17) is provided with an oblong hole (18), and the U-shaped plate (110) is provided with the same notch at a position corresponding to the oblong hole (18) on the support plate (17); the locking mechanism (19) comprises a fixing member passing through the oblong hole (18) and an oil cylinder arranged at the lower end of the support plate (17) for driving the fixing member to move in the oblong hole.

6. The automatic winder for aerogel products according to claim 1, characterized in that: The transport unit (3) comprises a bracket (31), the upper end of the bracket (31) is provided with a downward horizontal track, the horizontal track is slidably connected to a No. 1 track module (32), a No. 2 track module (33) is provided below the No. 1 track module (32), and the No. 2 track module (33) is provided with a fixing rod (35) for fixing the leading end of the grid and driving the grid to move toward the rewinding unit (1); the left end below the bracket (31) is fixed with a No. 1 roller (34) through a support rod, and the rolling direction of the No. 1 roller (34) is the same as the running direction of the horizontal track (32).

7. The automatic winder for aerogel products according to claim 6, characterized in that: The running direction of the horizontal track (32) is perpendicular to the rewinding rod (13) of the rewinding unit (1), and the bracket (31) is arranged next to the rewinding unit (1).

8. The automatic winder for aerogel products according to claim 6, characterized in that: The lifting roller (4) includes two lifting motors (41) and a third roller (42) whose two ends are respectively connected to the drive shafts of the two lifting motors (41); the upper end of the lifting roller (4) is fixed to the upper end of the bracket (31), and the third roller (42) and the first roller (34) are connected.

9. The automatic winder for aerogel products according to claim 1, characterized in that: The grid unwinding unit (5) comprises a transverse track (53); The transverse track (53) is arranged at the lower right side of the bracket (31), and a transverse module is provided on the transverse track (53). The transverse module is driven by a transverse motor (57) to run on the transverse track (53) in a direction parallel to the horizontal track; The transverse movement module includes a track bracket (52), a track structure for allowing a grille trolley (51) to run in a direction perpendicular to a horizontal track is provided below the track bracket (52), and the grille trolley (51) is used to place a grille roll; a No. 2 roller conveyor (36) is provided above the track bracket (52), and the No. 2 roller conveyor (36) is docked with a No. 3 roller conveyor (42) of the lifting roller conveyor (42); On one side of the transverse track (53), a grid replacement track (56) is provided at a position corresponding to the lifting roller (4), and the grid replacement track can be docked with the track structure; on the other side of the transverse track (53), a second deviation correction mechanism (54) fixed on the transverse module is provided; above the second deviation correction mechanism (54), a transmission device (55) connected to the grid reel is provided.

10. The automatic winder for aerogel products according to claim 9, characterized in that: The grid unwinding unit (5) further comprises: A buckle structure (59) is used to fix the grille reel and the grille trolley (51); A first fixing device (58) for fixing the grid trolley (51) and the track bracket (52); The second fixing device is used to fix the grid trolley (51) and the track structure, wherein: The No. 1 fixing device (58) includes a No. 1 locking cylinder (581) fixed on the track bracket (52); a No. 1 clamping column (582) connected to the driving end of the No. 1 locking cylinder (581) and a No. 1 clamping slot (583) provided on the grille trolley (51); the No. 1 clamping column (582) can be clamped into the No. 1 clamping slot (583); The second fixing device (510) comprises a second locking cylinder (5101) fixed on the track structure, a second clamping column (5102) connected to the driving end of the second locking cylinder (5101), and a second clamping slot (5103) provided on the grille trolley (51).

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