Metal wire transmission tension adjusting device

By designing the limiting and adjusting mechanism, the problems of easy damage of the wire pay-off frame and large tension adjustment error are solved, the simple disassembly and assembly of the wire pay-off frame and the fine adjustment of the spring tension are realized, and the efficiency and accuracy of the equipment are improved.

CN223422078UActive Publication Date: 2025-10-10TIANJIN HONGGUANYU METAL PROD CO LTD
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Patent Information

Application Number
CN202423067948.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-10
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The wire pay-off frame on the existing tension adjuster is fixedly connected to the rotating rod, which is easy to damage and wastes money to replace. The fixed connection of the spring leads to large tension adjustment errors, making it difficult to make fine adjustments.

Method used

A metal wire transmission tension adjustment device is designed. By putting the wire pay-off frame onto the rotating rod, the wire pay-off frame can be simply disassembled and assembled and the spring can be finely adjusted through the limit mechanism and the adjustment mechanism. The coordinated use of the rotating block, rotating ring and screw rod reduces the error.

Benefits of technology

It realizes the simple replacement of the wire frame and the fine adjustment of the spring tension, reduces equipment damage and adjustment errors, and improves the efficiency and accuracy of equipment use.

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Abstract

The utility model discloses a metal wire transmission tension adjusting device, which relates to the technical field of metal wire transmission and comprises a tension adjuster body, an electric push rod is mounted on one side of the tension adjuster body, a rotating column penetrates through one side of the tension adjuster body and can rotate on the tension adjuster body, and a rotating rod is fixed on the rotating column. The pay-off frame is arranged on the rotating rod in a sleeving mode, the rotating block is rotated to be perpendicular to the rotating rod, the rotating block slides to enable one side of the rotating block to be tightly attached to the interior of the rotating groove, the second rotating ring is rotated to enable the second rotating ring to be tightly attached to the pay-off frame, the second rotating ring is matched with the rotating block to limit the pay-off frame, and the pay-off frame can be taken down through reverse operation. And meanwhile, two first rotating rings are rotated in the same direction, the two first rotating rings can drive the sliding blocks to slide on the lead screws and the rotating rods, then the positions of the sliding blocks are adjusted, and therefore fine adjustment is conducted on the tension of the springs, and errors during tension adjustment are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal wire transmission, in particular to a metal wire transmission tension adjustment device. Background Art

[0002] Metal wire is a thin wire made of metal. When the metal wire needs to be transmitted and wound, a tension adjuster is generally used to ensure that the tension of the metal wire is the same during transmission and winding.

[0003] The servo tensioner with patent number CN205132744U is equipped with a wire-passing mechanism, a tension mechanism, a tension adjustment mechanism and a controller. The wire-passing mechanism includes a wire-passing guide wheel and a servo motor, and the servo motor is connected to the controller; the tension mechanism includes an angle sensor, a tension rod and a tension spring, and the angle sensor is connected to the controller. The lower end of the tension rod is connected to the angle sensor, and the upper end of the tension rod is provided with a wire outlet structure; the tension adjustment mechanism includes an electric adjustment mechanism and a cylinder adjustment mechanism. The electric adjustment mechanism can adjust the tension of the tension mechanism separately to realize segmented tension adjustment.

[0004] However, research has shown that existing tension adjusters still have the following defects:

[0005] The wire pay-off frame on the existing tension adjuster is fixedly connected to the rotating rod. Since the wire pay-off frame has a high working intensity, it is easy to be damaged. When replacing it, the rotating rod and the wire pay-off frame need to be replaced together, which is relatively wasteful. At the same time, the spring on the general tension adjuster is fixedly connected to a position of the rotating rod. When adjusting the tension, the spring needs to be replaced. When swinging, the spring is pulled by the electric push rod. However, the error of the electric push rod in pulling the spring is large, and it is difficult to adjust some subtle changes in tension. Therefore, it is necessary to optimize a metal wire transmission tension adjustment device through technological innovation and design optimization. Utility Model Content

[0006] The wire-releasing frame on the existing tension adjuster is fixedly connected to the rotating rod. Due to the high working intensity of the wire-releasing frame, it is easy to be damaged. When replacing it, the rotating rod and the wire-releasing frame need to be replaced together, which is wasteful. At the same time, the spring on the general tension adjuster is fixedly connected to a position of the rotating rod. When adjusting the tension, the spring needs to be replaced. When swinging, the spring is pulled by the electric push rod. However, the error of the electric push rod in pulling the spring is large, and it is difficult to adjust some subtle changes in tension. In order to solve the above problems, the embodiment of the present application provides a metal wire transmission tension The force adjustment device is configured to put the wire pay-off frame on the rotating rod, rotate the rotating block so that the rotating block is perpendicular to the rotating rod, slide the rotating block so that one side of the rotating block is close to the inside of the rotating groove, rotate the rotating ring 2 so that the rotating ring 2 is close to the wire pay-off frame, and the rotating ring 2 cooperates with the rotating block to limit the wire pay-off frame. The wire pay-off frame can be removed by reverse operation, which is simple and convenient. At the same time, by rotating the two rotating rings 1 in the same direction, the two rotating rings 1 can drive the sliding block to slide on the screw rod and the rotating rod, thereby completing the adjustment of the sliding block position, thereby finely adjusting the tension of the spring and reducing the error during tension adjustment.

[0007] The technical solution adopted by the embodiment of the present application to solve the technical problem is:

[0008] A metal wire transmission tension adjustment device, comprising:

[0009] A tension adjuster body, an electric push rod is installed on one side of the tension adjuster body, a rotating column is passed through one side of the tension adjuster body, the rotating column can rotate on the tension adjuster body, a rotating rod is fixed on the rotating column, a spring is provided between the rotating rod and the output end of the electric push rod, and a wire release frame is provided at the end of the rotating rod;

[0010] A limiting mechanism, located at the end of the rotating rod, for limiting the wire-releasing frame;

[0011] The adjusting mechanism is located on the rotating rod and is used to adjust the position where the spring is connected to the rotating rod.

[0012] In one possible implementation, the limiting mechanism includes a rotating groove opened at the end of the rotating rod, sliding grooves are opened on both sides of the inner wall of the rotating groove, a rotating block is provided in the rotating groove, a rotating shaft passes through the rotating block, the rotating shaft is fixedly connected to the rotating block, the two ends of the rotating shaft are respectively located inside the two sliding grooves, a threaded groove is opened on the rotating rod, and a rotating ring 2 is sleeved on the rotating rod.

[0013] In a possible implementation, the rotating shaft can slide in the sliding groove, and the rotating ring 2 is threadedly connected to the thread groove.

[0014] In one possible implementation, a sliding hole is provided on the wire-paying frame, and a wire-paying wheel is rotatably connected to the wire-paying frame via a rotating shaft. The rotating rod can pass through the sliding hole, and the wire-paying frame can slide on the rotating rod. The wire-paying frame is put on the rotating rod, and the rotating block is rotated so that the rotating block is perpendicular to the rotating rod. When the rotating block is slid, one side of the rotating block is close to the inside of the rotating groove. The rotating ring 2 is rotated so that the rotating ring 2 is close to the wire-paying frame. The rotating ring 2 cooperates with the rotating block to limit the wire-paying frame. The wire-paying frame can be removed by reverse operation, which is simple and convenient.

[0015] In one possible implementation, the adjustment mechanism includes two fixed plates fixed on a rotating rod, a screw rod is fixed between the two fixed plates, the rotating rod is provided with a sliding block between the two fixed plates, the rotating rod passes through the sliding block, a circular hole is provided on the sliding block, the screw rod passes through the circular hole, the sliding block can slide on the rotating rod and the screw rod, and by rotating the two rotating rings 1 in the same direction, the two rotating rings 1 can drive the sliding block to slide on the screw rod and the rotating rod, thereby completing the adjustment of the sliding block position, thereby finely adjusting the tension of the spring and reducing the error during tension adjustment.

[0016] In a possible implementation, rotating rings 1 are sleeved on both sides of the sliding block outside the screw rod, and the two rotating rings 1 are both threadedly connected to the screw rod to facilitate the rotation of the rotating ring 1.

[0017] In a possible implementation, one end of the spring is fixedly connected to the output end of the electric push rod, and the other end of the spring is fixedly connected to the sliding block.

[0018] In a possible implementation, a slot is provided on the wire payout frame, and both ends of the rotating block can be inserted into the slot, so as to limit the wire payout frame and prevent the wire payout frame from rotating on the rotating rod.

[0019] In summary, the present invention has at least one of the following beneficial technical effects:

[0020] 1. Put the wire-laying frame onto the rotating rod, rotate the rotating block so that the rotating block is perpendicular to the rotating rod, slide the rotating block so that one side of the rotating block is close to the inside of the rotating groove, rotate the rotating ring 2 so that the rotating ring 2 is close to the wire-laying frame, and the rotating ring 2 cooperates with the rotating block to limit the wire-laying frame. The wire-laying frame can be removed by reverse operation. It is simple and convenient.

[0021] 2. By rotating the two rotating rings in the same direction, the two rotating rings can drive the sliding block to slide on the screw rod and the rotating rod, thereby completing the adjustment of the sliding block position, thereby finely adjusting the tension of the spring and reducing the error during tension adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 for Figure 1 A schematic diagram of the structure at center A;

[0024] Figure 3 It is a schematic diagram of the local structure of the utility model;

[0025] Figure 4 It is a side sectional schematic diagram of a local structure of the utility model;

[0026] Figure 5 This is a schematic diagram of the wire frame structure of the present utility model.

[0027] Figure numerals: 1. pay-off frame; 2. rotating rod; 3. tension adjuster body; 4. electric push rod; 5. spring; 6. pay-off wheel; 7. rotating column; 8. fixed plate; 9. sliding block; 10. screw rod; 11. rotating ring 1; 12. rotating block; 13. rotating groove; 14. rotating ring 2; 15. threaded groove; 16. rotating shaft; 17. sliding groove; 18. sliding hole; 19. notch. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the present invention to clearly and completely describe the technical solution of the present invention. In addition, the forms of the various structures described in the following embodiments are merely examples. The instrument placement rack involved in the present invention is not limited to the various structures described in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0029] This embodiment introduces a specific structure of a metal wire transmission tension adjustment device. Figures 1-3 As shown, a metal wire transmission tension adjustment device includes:

[0030] The tension adjuster body 3 has an electric push rod 4 installed on one side of the tension adjuster body 3. A rotating column 7 is passed through one side of the tension adjuster body 3. The rotating column 7 can rotate on the tension adjuster body 3. A rotating rod 2 is fixed on the rotating column 7. A spring 5 is provided between the rotating rod 2 and the output end of the electric push rod 4. A wire-releasing frame 1 is provided at the end of the rotating rod 2.

[0031] The limiting mechanism is located at the end of the rotating rod 2 and is used to limit the wire frame 1;

[0032] The adjusting mechanism is located on the rotating rod 2 and is used to adjust the position where the spring 5 is connected to the rotating rod 2.

[0033] The pay-off frame 1 on the tension adjuster commonly available in the market is fixedly connected to the rotating rod 2. Since the pay-off frame 1 has a high working intensity, it is relatively easy to be damaged. When replacing it, the rotating rod 2 and the pay-off frame 1 need to be replaced together, which is relatively wasteful.

[0034] The limiting mechanism includes a rotating groove 13 opened at the end of the rotating rod 2, and sliding grooves 17 are opened on both sides of the inner wall of the rotating groove 13. A rotating block 12 is provided in the rotating groove 13, and a rotating shaft 16 is passed through the rotating block 12. The rotating shaft 16 is fixedly connected to the rotating block 12, and the two ends of the rotating shaft 16 are respectively located inside the two sliding grooves 17. A threaded groove 15 is opened on the rotating rod 2, and a rotating ring 2 14 is provided on the rotating rod 2. The rotating shaft 16 can slide in the sliding groove 17, and the rotating ring 2 14 is threadedly connected to the threaded groove 15. A sliding hole 18 is opened on the wire frame 1, and the wire frame 1 is rotatably connected to the wire wheel 6 through the rotating shaft. The rotating rod 2 can pass through The sliding hole 18 is provided, and the wire-releasing frame 1 can slide on the rotating rod 2. A notch 19 is provided on the wire-releasing frame 1. Both ends of the rotating block 12 can be inserted into the notch 19, which is convenient for limiting the wire-releasing frame 1 and preventing the wire-releasing frame 1 from rotating on the rotating rod 2. The wire-releasing frame 1 is put onto the rotating rod 2, and the rotating block 12 is rotated so that the rotating block 12 is perpendicular to the rotating rod 2. When sliding the rotating block 12, one side of the rotating block 12 is close to the inside of the rotating groove 13, and the rotating ring 2 14 is rotated so that the rotating ring 2 14 is close to the wire-releasing frame 1. The rotating ring 2 14 cooperates with the rotating block 12 to limit the wire-releasing frame 1. The reverse operation can be performed to remove the wire-releasing frame 1, which is simple and convenient.

[0035] At the same time, the spring 5 on the general tension adjuster is fixedly connected to a position of the rotating rod 2. When adjusting the tension, the spring 5 needs to be replaced. When waving, the spring 5 is pulled by the electric push rod 4. However, the error of the electric push rod 4 in pulling the spring 5 is large, and it is difficult to adjust some subtle changes in tension.

[0036] The adjusting mechanism includes two fixed plates 8 fixed on the rotating rod 2, a screw rod 10 is fixed between the two fixed plates 8, the rotating rod 2 is provided with a sliding block 9 between the two fixed plates 8, the rotating rod 2 passes through the sliding block 9, a circular hole is opened on the sliding block 9, the screw rod 10 passes through the circular hole, and the sliding block 9 can slide on the rotating rod 2 and the screw rod 10. The outside of the screw rod 10 is located on both sides of the sliding block 9 and is sleeved with a rotating ring 11. The two rotating rings 11 are threadedly connected to the screw rod 10 to facilitate the rotation of the rotating ring 11. One end of the spring 5 is fixedly connected to the output end of the electric push rod 4, and the other end of the spring 5 is fixedly connected to the sliding block 9. By rotating the two rotating rings 11, the two rotating rings 11 can drive the sliding block 9 to slide on the screw rod 10 and the rotating rod 2, thereby completing the adjustment of the position of the sliding block 9, thereby finely adjusting the tension of the spring 5 and reducing the error during tension adjustment.

[0037] When the staff needs to disassemble and assemble the wire-laying frame 1, put the wire-laying frame 1 onto the rotating rod 2, rotate the rotating block 12 so that the rotating block 12 is perpendicular to the rotating rod 2, slide the rotating block 12 so that one side of the rotating block 12 is close to the inside of the rotating groove 13, rotate the rotating ring 2 14 so that the rotating ring 2 14 is close to the wire-laying frame 1, and the rotating ring 2 14 cooperates with the rotating block 12 to limit the wire-laying frame 1. The reverse operation can be performed to remove the wire-laying frame 1, which is simple and convenient.

[0038] When fine adjustment of the tension is required, by rotating the two rotating rings 11 in the same direction, the two rotating rings 11 can drive the sliding block 9 to slide on the screw rod 10 and the rotating rod 2, thereby completing the adjustment of the position of the sliding block 9, thereby finely adjusting the tension of the spring 5 and reducing the error during tension adjustment.

[0039] Finally, it should be noted that the above embodiments are merely examples for the purpose of illustrating the present invention and are not intended to limit the embodiments. Those skilled in the art will readily appreciate that other variations or modifications based on the above description are possible. It is not necessary and impossible to provide an exhaustive list of all possible embodiments. However, any obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A metal wire transmission tension adjustment device, characterized in that: include: A tension adjuster body (3), an electric push rod (4) is installed on one side of the tension adjuster body (3), a rotating column (7) is passed through one side of the tension adjuster body (3), the rotating column (7) can rotate on the tension adjuster body (3), a rotating rod (2) is fixed on the rotating column (7), a spring (5) is provided between the rotating rod (2) and the output end of the electric push rod (4), and a wire-releasing frame (1) is provided at the end of the rotating rod (2); A limiting mechanism, located at the end of the rotating rod (2) and used to limit the wire-laying frame (1); An adjustment mechanism is located on the rotating rod (2) and is used to adjust the position at which the spring (5) is connected to the rotating rod (2).

2. The metal wire transmission tension adjustment device according to claim 1, characterized in that: The limiting mechanism comprises a rotating groove (13) provided at the end of the rotating rod (2), sliding grooves (17) are provided on both sides of the inner wall of the rotating groove (13), a rotating block (12) is provided in the rotating groove (13), a rotating shaft (16) passes through the rotating block (12), the rotating shaft (16) is fixedly connected to the rotating block (12), and the two ends of the rotating shaft (16) are respectively located in the two sliding grooves (17), a threaded groove (15) is provided on the rotating rod (2), and a rotating ring 2 (14) is sleeved on the rotating rod (2).

3. The metal wire transmission tension adjustment device according to claim 2, characterized in that: The rotating shaft (16) can slide in the sliding groove (17), and the rotating ring 2 (14) is threadedly connected to the thread groove (15).

4. The metal wire transmission tension adjustment device according to claim 1, wherein: The pay-off frame (1) is provided with a sliding hole (18), and the pay-off frame (1) is rotatably connected to a pay-off wheel (6) via a rotating shaft. The rotating rod (2) can pass through the sliding hole (18), and the pay-off frame (1) can slide on the rotating rod (2).

5. The metal wire transmission tension adjustment device according to claim 1, characterized in that: The adjustment mechanism comprises two fixed plates (8) fixed on the rotating rod (2), a screw rod (10) is fixed between the two fixed plates (8), the rotating rod (2) is provided with a sliding block (9) between the two fixed plates (8), the rotating rod (2) passes through the sliding block (9), a circular hole is opened on the sliding block (9), the screw rod (10) passes through the circular hole, and the sliding block (9) can slide on the rotating rod (2) and the screw rod (10).

6. The metal wire transmission tension adjustment device according to claim 5, characterized in that: The outside of the screw rod (10) is provided with a rotating ring (11) on both sides of the sliding block (9), and the two rotating rings (11) are both threadedly connected to the screw rod (10).

7. The metal wire transmission tension adjustment device according to claim 6, characterized in that: One end of the spring (5) is fixedly connected to the output end of the electric push rod (4), and the other end of the spring (5) is fixedly connected to the sliding block (9).

8. The metal wire transmission tension adjustment device according to claim 2, characterized in that: The wire-releasing frame (1) is provided with a notch (19), and both ends of the rotating block (12) can be inserted into the notch (19).

Citation Information

Patent Citations

  • Servo tensioner

    CN205132744U