Three-stage fermentation system for multi-enzyme enzyme organic fertilizer

Abstract

The utility model provides a three-stage fermentation system of a multi-enzyme enzyme organic fertilizer, which comprises a first fermentation tank, a second fermentation tank and a third fermentation tank, the first fermentation tank, the second fermentation tank and the third fermentation tank are sequentially connected through a blanking assembly, and the discharge end of the third fermentation tank is also provided with an elevator. The elevator is used for conveying fertilizer into the transport vehicle, stirring assemblies are arranged above the first fermentation tank, the second fermentation tank and the third fermentation tank, tank supports are arranged on the outer sides of the first fermentation tank, the second fermentation tank and the third fermentation tank, the first fermentation tank is used for primary fermentation, the second fermentation tank is used for secondary fermentation, and the third fermentation tank is used for secondary fermentation. The first fermentation tank, the second fermentation tank and the third fermentation tank are reasonably designed, full decomposition of organic substances and efficient activity of beneficial microorganisms are achieved, the system is provided with an accurate temperature control and stirring device, the uniformity and stability of the fermentation process are ensured, and the quality and safety of the fertilizer are remarkably improved.

Description

Technical Field

[0001] The utility model relates to the field of fertilizer fermentation, in particular to a three-stage fermentation system of multi-enzyme organic fertilizer. Background Art

[0002] In modern agricultural production, the preparation and application of organic fertilizers are receiving more and more attention, especially multi-enzyme organic fertilizers, because they are rich in a variety of beneficial microorganisms and enzymes, which can significantly improve soil quality and crop growth. Traditional organic fertilizer preparation methods have many shortcomings, such as the fermentation process is difficult to control and the product quality is unstable. These problems not only affect the effect of the fertilizer, but also limit its application in large-scale agriculture.

[0003] Most existing multi-enzyme organic fertilizer preparation systems use a single or two-stage fermentation process, which cannot fully decompose organic matter, resulting in a large amount of undecomposed organic matter remaining in the fertilizer, reducing the effectiveness and safety of the fertilizer. In addition, these systems often lack effective temperature control and stirring devices, resulting in uneven microbial activity during the fermentation process, affecting the fermentation effect. In large-scale production, how to achieve efficient and stable three-stage fermentation has become an urgent problem to be solved. Utility Model Content

[0004] The main purpose of the utility model is to provide a three-stage fermentation system for multi-enzyme organic fertilizer, which solves the problems that traditional fermentation cannot fully decompose organic matter and the feeding process is difficult to control.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a three-stage fermentation system of multi-enzyme organic fertilizer, comprising a first fermentation tank, a second fermentation tank and a third fermentation tank;

[0006] The first fermentation tank, the second fermentation tank and the third fermentation tank are connected in sequence through a discharge assembly. The discharge end of the third fermentation tank is also provided with an elevator, which is used to transport the fertilizer to a transport vehicle.

[0007] A stirring assembly is provided on the top of the first fermentation tank, the second fermentation tank and the third fermentation tank, and a tank support is provided on the outside of the first fermentation tank, the second fermentation tank and the third fermentation tank;

[0008] The first fermentation tank is used for primary fermentation, the second fermentation tank is used for secondary fermentation, and the third fermentation tank is used for tertiary fermentation.

[0009] In a preferred embodiment, the first fermentation tank, the second fermentation tank and the third fermentation tank are arranged in descending order.

[0010] In a preferred embodiment, the first fermentation tank includes a tank body, a motor bracket is provided on the top of the tank body, the motor bracket is used to install the stirring assembly, and a discharge hopper is provided at the bottom of the tank body;

[0011] A feed port is also provided on one side above the tank body, and a first pipe, a second pipe, a third pipe and a fourth pipe are also provided inside the tank body.

[0012] In the preferred embodiment, a plurality of pipe supports are provided between the first pipe, the second pipe, the third pipe and the tank body;

[0013] The first pipe directly extends to the discharge hopper of the tank body, the second pipe is annular, and the third pipe is also annular and arranged coaxially with the second pipe.

[0014] In a preferred embodiment, a surrounding heating tube is provided on the outer circle of the tank body, and the heating tube is used to control the temperature inside the tank body.

[0015] In a preferred embodiment, the structures of the second fermentation tank and the third fermentation tank are the same as those of the first fermentation tank.

[0016] In the preferred embodiment, the elevator includes a base frame, a hinged frame is provided in the middle of the base frame, a conveyor belt is provided between the hinged frames, the middle of the conveyor belt is hinged to the hinged frame, a telescopic push rod is provided between one side of the conveyor belt and the base frame, and a collecting hopper is also provided at the higher end of the conveyor belt. The collecting hopper is used to ensure that the fertilizer does not splash when unloading.

[0017] In a preferred embodiment, the tank support comprises a plurality of columns, the top ends of the columns are provided with support plates, and the support plates are welded to the tank.

[0018] In a preferred embodiment, the stirring assembly includes a stirring motor, the stirring motor is connected to the motor bracket by bolts, the output shaft end of the stirring motor is provided with a first support rod, the first support rod passes through the tank body and extends into the interior, and the bottom end of the first support rod is provided with a second support rod;

[0019] The first support rod and the second support rod are connected by a connecting piece, and the second support rod is provided with a plurality of upper stirring blades and lower stirring blades, and the upper stirring blades and the lower stirring blades are used to stir the fertilizer;

[0020] The bottom end of the second support rod is rotatably connected to the tank body.

[0021] In the preferred embodiment, the unloading assembly includes a screw conveyor, the upper end of the screw conveyor is connected to the discharge hopper, and the lower end of the screw conveyor is connected to the feed port;

[0022] The lower end pipeline of the screw conveyor is also provided with an electric control valve, which is used to control the communication between the fermentation tanks.

[0023] The utility model provides a three-stage fermentation system for multi-enzyme organic fertilizer, which has the following beneficial effects: through the rational design of the first, second and third fermentation tanks, the full decomposition of organic matter and the efficient activity of beneficial microorganisms are achieved. The system is equipped with precise temperature control and stirring devices to ensure the uniformity and stability of the fermentation process, significantly improving the quality and safety of the fertilizer. The three-stage fermentation process not only shortens the fermentation cycle, but also improves the effectiveness of the fertilizer, meeting the needs of large-scale agricultural production. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0025] Figure 1 It is a schematic diagram of the fermentation system of the utility model;

[0026] Figure 2 It is a cross-sectional view of the fermentation tank of the utility model;

[0027] Figure 3 This is a partial view of the stirring assembly of the utility model;

[0028] Figure 4 It is an axonometric view of the interior of the fermentation tank of the present invention;

[0029] Figure 5 It is an axonometric view of the stirring assembly of the utility model;

[0030] Figure 6 It is a schematic diagram of the blanking assembly of the utility model;

[0031] Figure 7 It is a front view of the utility model elevator.

[0032] In the figure: first fermentation tank 1; stand 101; tank body 102; feed port 103; motor bracket 104; discharge hopper 105; heating pipe 106; first pipeline 107; second pipeline 108; third pipeline 109; pipeline bracket 110; fourth pipeline 111; second fermentation tank 2; third fermentation tank 3; elevator 4; base frame 401; articulated frame 402; conveyor belt 403; telescopic push rod 404; collecting hopper 405; tank body bracket 5; column 501; support plate 502; stirring assembly 6; stirring motor 601; first support rod 602; connecting piece 603; second support rod 604; upper stirring blade 605; lower stirring blade 606; unloading assembly 7; screw conveyor 701; conveying motor 702; electric control valve 703. DETAILED DESCRIPTION

[0033] Example 1

[0034] like Figures 1-7As shown, a three-stage fermentation system for multi-enzyme organic fertilizer includes a first fermentation tank 1, a second fermentation tank 2 and a third fermentation tank 3;

[0035] The first fermentation tank 1, the second fermentation tank 2 and the third fermentation tank 3 are sequentially connected through a discharge assembly 7. The discharge end of the third fermentation tank 3 is also provided with an elevator 4, which is used to transport the fertilizer to a transport vehicle;

[0036] A stirring assembly 6 is provided on the top of the first fermentation tank 1, the second fermentation tank 2 and the third fermentation tank 3, and a tank support 5 is provided on the outside of the first fermentation tank 1, the second fermentation tank 2 and the third fermentation tank 3;

[0037] The first fermentation tank 1 is used for primary fermentation, the second fermentation tank 2 is used for secondary fermentation, and the third fermentation tank 3 is used for tertiary fermentation.

[0038] In a preferred embodiment, the first fermentation tank 1 , the second fermentation tank 2 and the third fermentation tank 3 are arranged in descending order.

[0039] In the preferred embodiment, the first fermentation tank 1 includes a tank body 102, a motor bracket 104 is provided on the top of the tank body 102, the motor bracket 104 is used to install the stirring assembly 6, and a discharge hopper 105 is provided at the bottom of the tank body 102;

[0040] A feed port 103 is further provided on one side above the tank body 102 , and a first pipe 107 , a second pipe 108 , a third pipe 109 and a fourth pipe 111 are further provided inside the tank body 102 .

[0041] The primary fermentation is carried out in the first fermentation tank 1. The first pipe 107 in the first fermentation tank 1 is used to add oxygen to the tank, the fourth pipe 111 is used to remove the air inside the tank body 102, the second pipe 108 is used to add water to adjust the humidity of the fertilizer, the third pipe 109 is used to add fermentation bacteria, and the heating pipe 106 is used to control the temperature in the tank at 30 degrees. The fermentation lasts for 1-2 weeks, during which time the microorganisms multiply rapidly, the organic matter is initially decomposed, and a large amount of organic acid and carbon dioxide are produced.

[0042] Secondary fermentation is carried out in the second fermentation tank 2. The second pipe 108 in the second fermentation tank 2 is used to add water to adjust the humidity of the fertilizer. The fourth pipe 111 is used to remove the air inside the tank 102 to reduce the oxygen supply and promote anaerobic fermentation. The third pipe 109 is used to add citric acid to adjust the pH value. It is heated to 35 degrees and generally lasts for 2-4 weeks. During this period, organic matter is further decomposed, producing more humus and beneficial microbial metabolites. During the secondary fermentation process, according to the pH test results, an appropriate amount of acidic substance is gradually added. Generally, the amount added each time should not be too much to avoid causing drastic changes in the pH value. It is recommended to test the pH value every 24 hours and adjust it as needed;

[0043] The tertiary fermentation is carried out in the third fermentation tank 3. The second pipe 108 in the third fermentation tank 3 is used to add water to adjust the humidity of the fertilizer. The fourth pipe 111 is used to remove the air inside the tank body 102 to facilitate the first pipe 107 to add ammonia into the tank to adjust the pH value. The third pipe 109 is used for corn syrup, which can effectively adjust the fermentation environment and improve the quality and effect of the multi-enzyme organic fertilizer. During the tertiary fermentation process, according to the fermentation progress and the growth of microorganisms, an appropriate amount of sugar is regularly added. It can usually be added once in the early and middle stages of fermentation, and the amount of each addition is about 1-2% of the total fermentation material.

[0044] The oxygen and ammonia transported by the first pipe 107 are transported upward from the bottom of the tank body 102. At the same time, the fourth pipe 111 draws out the gas inside the tank body 102 to facilitate the transportation of gas from bottom to top. While adding water and various reagents, the stirring component 6 will stir the fertilizer inside the tank body 102 to facilitate better mixing.

[0045] In the preferred embodiment, a plurality of pipe supports 110 are further provided between the first pipe 107 , the second pipe 108 , the third pipe 109 and the tank body 102 ;

[0046] The first pipe 107 directly extends to the discharge hopper 105 of the tank body 102 , the second pipe 108 is annular, and the third pipe 109 is also annular and arranged coaxially with the second pipe 108 .

[0047] In a preferred embodiment, a surrounding heating tube 106 is further provided around the outer circle of the tank body 102 , and the heating tube 106 is used to control the temperature inside the tank body 102 .

[0048] In a preferred embodiment, the structures of the second fermentation tank 2 and the third fermentation tank 3 are the same as those of the first fermentation tank 1 .

[0049] In the preferred embodiment, the elevator 4 includes a base frame 401, a hinged frame 402 is provided in the middle of the base frame 401, a conveyor belt 403 is provided between the hinged frame 402, the middle of the conveyor belt 403 is hinged to the hinged frame 402, a telescopic push rod 404 is provided between one side of the conveyor belt 403 and the base frame 401, and a collecting hopper 405 is also provided at the higher end of the conveyor belt 403. The collecting hopper 405 is used to ensure that the fertilizer does not splash when unloading.

[0050] In a preferred embodiment, the tank support 5 includes a plurality of columns 501 , and a support plate 502 is provided at the top of the column 501 . The support plate 502 is welded to the tank 102 .

[0051] In the preferred embodiment, the stirring assembly 6 includes a stirring motor 601, which is connected to the motor bracket 104 by bolts. The output shaft end of the stirring motor 601 is provided with a first support rod 602, which passes through the tank body 102 and extends into the interior. The bottom end of the first support rod 602 is provided with a second support rod 604;

[0052] The first support rod 602 is connected to the second support rod 604 by a connector 603. The second support rod 604 is provided with a plurality of upper stirring blades 605 and lower stirring blades 606. The upper stirring blades 605 and the lower stirring blades 606 are used to stir the fertilizer.

[0053] The bottom end of the second support rod 604 is rotatably connected to the tank body 102 .

[0054] In the preferred embodiment, the unloading assembly 7 includes a screw conveyor 701 , the upper end of the screw conveyor 701 is connected to the discharge hopper 105 , and the lower end of the screw conveyor 701 is connected to the feed port 103 ;

[0055] The lower end pipeline of the screw conveyor 701 is further provided with an electric control valve 703, which is used to control the communication between the fermentation tanks.

[0056] The specific process of a three-stage fermentation system for multi-enzyme organic fertilizer is as follows: First, the organic material enters the first fermentation tank 1 through the feed port 103. A motor bracket 104 is provided on the top of the tank body 102 for installing the stirring assembly 6. The interior of the tank body 102 is provided with a first pipe 107, a second pipe 108, a third pipe 109 and a fourth pipe 111. The first pipe 107 is used to add oxygen to the tank, the fourth pipe 111 is used to extract the air inside the tank body 102, the second pipe 108 is used to add water to adjust the humidity of the fertilizer, and the third pipe 109 is used to add fermentation bacteria. The heating pipe 106 surrounds the outer circle of the tank body 102 and controls the temperature inside the tank to 30 degrees. Fermentation lasts for 1-2 weeks, during which microorganisms multiply in large numbers, organic matter is preliminarily decomposed, and a large amount of organic acid and carbon dioxide are produced. The stirring motor 601 of the stirring assembly 6 is fixed by the motor bracket 104. The output shaft end is provided with a first support rod 602, which extends into the tank body 102. The bottom end of the first support rod 602 is provided with a second support rod 604, and the two are connected by a connecting piece 603. The second support rod 604 is provided with a plurality of upper stirring blades 605 and lower stirring blades 606 for stirring the fertilizer to ensure uniform mixing.

[0057] After completing the first-level fermentation, the material is transported from the discharge hopper 105 of the first fermentation tank 1 to the feed port 103 of the second fermentation tank 2 through the screw conveyor 701. The structure of the second fermentation tank 2 is the same as that of the first fermentation tank 1. The second pipe 108 continues to be used to add water to adjust the humidity of the fertilizer, and the fourth pipe 111 is used to extract the air inside the tank body 102, reduce the oxygen supply, and promote anaerobic fermentation. The third pipe 109 is used to add citric acid to adjust the pH value and heat it to 35 degrees. Fermentation lasts for 2-4 weeks, during which time the organic matter further decomposes to produce more humus and beneficial microbial metabolites. According to the pH test results, it is tested once every 24 hours and an appropriate amount of acidic substance is gradually added to ensure that the pH value is stable.

[0058] Finally, the material is transported from the discharge hopper 105 of the second fermentation tank 2 to the feed port 103 of the third fermentation tank 3 through a screw conveyor 701. The structure of the third fermentation tank 3 is the same as that of the previous two fermentation tanks. The second pipe 108 continues to be used to add water to adjust the humidity of the fertilizer, the fourth pipe 111 is used to extract the air inside the tank body 102, and the first pipe 107 is used to add ammonia into the tank to adjust the pH value. The third pipe 109 is used to add corn syrup to adjust the fermentation environment and improve the quality and effect of the multi-enzyme organic fertilizer. During the fermentation process, according to the fermentation progress and the growth of microorganisms, an appropriate amount of sugar is regularly added, usually once in the early and middle stages of fermentation, and each addition amount is about 1-2% of the total fermentation material. Fermentation lasts for 4-6 weeks, during which the organic matter is almost completely decomposed to produce high-quality humus and rich beneficial microorganisms.

[0059] After the third stage of fermentation is completed, the fertilizer is transported from the discharge end of the third fermentation tank 3 to the transport vehicle through the base frame 401, articulated frame 402 and conveyor belt 403 of the elevator 4. A collecting hopper 405 is provided at the higher end of the conveyor belt 403 to ensure that the fertilizer does not splash when unloading.

[0060] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A three-stage fermentation system for multi-enzyme organic fertilizer, characterized by: It comprises a first fermentation tank (1), a second fermentation tank (2) and a third fermentation tank (3); The first fermentation tank (1), the second fermentation tank (2) and the third fermentation tank (3) are sequentially connected via a discharge assembly (7), and a hoist (4) is further provided at the discharge end of the third fermentation tank (3), and the hoist (4) is used to transport the fertilizer to a transport vehicle; A stirring assembly (6) is provided above each of the first fermentation tank (1), the second fermentation tank (2), and the third fermentation tank (3); and a tank support (5) is provided on the outside of each of the first fermentation tank (1), the second fermentation tank (2), and the third fermentation tank (3); The first fermentation tank (1) is used for primary fermentation, the second fermentation tank (2) is used for secondary fermentation, and the third fermentation tank (3) is used for tertiary fermentation.

2. The three-stage fermentation system of a multi-enzyme organic fertilizer according to claim 1, characterized in that: The first fermentation tank (1), the second fermentation tank (2) and the third fermentation tank (3) are arranged in order from high to low.

3. The three-stage fermentation system of a multi-enzyme organic fertilizer according to claim 1 is characterized in that: The first fermentation tank (1) includes a tank body (102), a motor bracket (104) is provided on the top of the tank body (102), the motor bracket (104) is used to install the stirring assembly (6), and a discharge hopper (105) is provided at the bottom of the tank body (102); A feed port (103) is also provided on one side above the tank body (102), and a first pipe (107), a second pipe (108), a third pipe (109), and a fourth pipe (111) are also provided inside the tank body (102).

4. The three-stage fermentation system of a multi-enzyme organic fertilizer according to claim 3 is characterized in that: A plurality of pipe supports (110) are further provided between the first pipe (107), the second pipe (108), and the third pipe (109) and the tank body (102); The first pipe (107) extends directly to the discharge hopper (105) of the tank body (102), the second pipe (108) is annular, and the third pipe (109) is also annular and is arranged coaxially with the second pipe (108).

5. The three-stage fermentation system of a multi-enzyme organic fertilizer according to claim 3 is characterized in that: The outer circle of the tank body (102) is also provided with a surrounding heating tube (106), and the heating tube (106) is used to control the temperature inside the tank body (102).

6. The three-stage fermentation system of a multi-enzyme organic fertilizer according to claim 1 is characterized in that: The structures of the second fermentation tank (2) and the third fermentation tank (3) are the same as those of the first fermentation tank (1).

7. The three-stage fermentation system of a multi-enzyme organic fertilizer according to claim 1 is characterized in that: The elevator (4) includes a base frame (401), a hinged frame (402) is provided in the middle of the base frame (401), a conveyor belt (403) is provided between the hinged frames (402), the middle of the conveyor belt (403) is hinged to the hinged frame (402), a telescopic push rod (404) is provided between one side of the conveyor belt (403) and the base frame (401), and a collecting hopper (405) is provided at the higher end of the conveyor belt (403), and the collecting hopper (405) is used to ensure that the fertilizer does not splash when unloading.

8. The three-stage fermentation system of a multi-enzyme organic fertilizer according to claim 1 is characterized by: The tank body support (5) comprises a plurality of columns (501), the top ends of the columns (501) are provided with support plates (502), and the support plates (502) are welded to the tank body (102).

9. The three-stage fermentation system of a multi-enzyme organic fertilizer according to claim 1, characterized in that: The stirring assembly (6) includes a stirring motor (601), the stirring motor (601) is connected to the motor bracket (104) by bolts, the output shaft end of the stirring motor (601) is provided with a first support rod (602), the first support rod (602) passes through the tank body (102) and extends into the interior, and the bottom end of the first support rod (602) is provided with a second support rod (604); The first support rod (602) and the second support rod (604) are connected via a connecting piece (603). The second support rod (604) is provided with a plurality of upper stirring blades (605) and lower stirring blades (606). The upper stirring blades (605) and the lower stirring blades (606) are used to stir the fertilizer. The bottom end of the second support rod (604) is rotatably connected to the tank body (102).

10. The three-stage fermentation system of a multi-enzyme organic fertilizer according to claim 1, characterized in that: The unloading assembly (7) includes a screw conveyor (701), the upper end of the screw conveyor (701) is connected to the discharge hopper (105), and the lower end of the screw conveyor (701) is connected to the feed port (103); The lower end pipeline of the screw conveyor (701) is further provided with an electric control valve (703), which is used to control the communication between the fermentation tanks.

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