Ironing device for knitted fabric processing
By using a combination of wrinkle removal plates, flattening rollers and dust-adhesive rollers, large wrinkles and dust on knitted fabrics can be automatically removed. Combined with ironing machines and conveyors, the problems of low manual ironing efficiency and the influence of dust are solved, and an efficient and smooth automatic ironing process is achieved.
Patent Information
- Application Number
- CN202422939981.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In the existing knitted fabric production process, manual ironing is inefficient and difficult to effectively remove large wrinkles, which affects the subsequent processing effect. In addition, dust adhesion affects the ironing quality.
Wrinkle removal plates and flattening rollers are used to remove large wrinkles. The spring contraction causes the dust-removing roller to automatically adhere to the surface of the knitted fabric to remove dust. The ironing process is automated with an ironer and conveyor, and the ironing effect is detected using an industrial camera.
It improves the efficiency and effect of knitted fabric ironing, ensures the smoothness of the fabric surface, prevents dust from affecting subsequent processing, and reduces the intensity of manual operation.
Smart Images

Figure CN223422953U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ironing devices for knitted fabric processing, in particular to an ironing device for knitted fabric processing. Background Art
[0002] Knitted fabric is a fabric formed by using knitting needles to bend yarn into loops and intertwine them. It is divided into warp knitted fabric and weft knitted fabric. Knitted fabrics have the characteristics of soft texture, moisture absorption and breathability, perspiration and warmth retention, and most of them have excellent elasticity and extensibility. Compared with woven fabrics, they have high output and are suitable for small batch production. At present, in the production process of knitted fabrics, knitted fabrics need to be ironed to flatten and straighten the wrinkled parts on the surface of the knitted fabrics to keep the knitted fabrics flat. At present, the ironing of knitted fabrics is mostly done by workers using electric irons. This not only has high manual operation intensity, but also the large wrinkles that are not handled will affect the subsequent ironing effect, and the ironing efficiency of the knitted fabrics will be reduced. For this reason, we propose an ironing device for knitted fabric processing. Utility Model Content
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide a knitted fabric ironing device for processing knitted fabrics. A wrinkle removal plate is used in conjunction with a flattening roller to remove larger wrinkles on the surface of the knitted fabric to facilitate subsequent ironing processing. The contraction of the spring causes the dust-adhering roller to automatically adhere to the surface of the knitted fabric to remove dust, thereby improving the effect and efficiency of knitted fabric ironing, and can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a knitted fabric processing ironing device, comprising a frame and an ironing device;
[0005] Frame: A conveyor is fixed inside, a cloth box is placed on the bottom surface of the frame, a bracket is provided on the rear side of the top surface of the frame, a linear motor is fixed inside the bracket, an electric push rod is fixed on the bottom surface of the linear motor mover seat, a fixing frame is installed at the bottom end of the electric push rod, the ironing machine is installed inside the fixing frame, and a wrinkle removal unit is provided on the top surface of the frame;
[0006] It also includes a controller, which is arranged on the left side of the frame. The input ends of the conveyor, linear motor, electric push rod and ironing machine are electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of the external power supply.
[0007] Start the electric push rod to make the ironing machine fit the surface of the knitted fabric, start the linear motor to drive the ironing machine to move to iron the knitted fabric, and the conveyor can transport the knitted fabric.
[0008] Furthermore, the wrinkle removal unit includes a wrinkle removal plate, a support frame, a bidirectional screw, a main motor and an electric telescopic rod, the electric telescopic rod has two plates and are respectively fixed on both sides of the top surface of the frame, the top of the electric telescopic rod is connected to one side of the bottom surface of the support frame, the internal rotation of the support frame is connected to a bidirectional screw, the threads at both ends of the bidirectional screw are opposite, the main motor is fixed on the left side of the support frame, the output shaft of the main motor is connected to the left end of the bidirectional screw, the wrinkle removal plates have two plates and are respectively slidably connected to the through grooves on the bottom surface of the support frame, the screw holes on the surface of the wrinkle removal plates are threadedly connected to the outer side of the bidirectional screw, the input ends of the main motor and the electric telescopic rod are electrically connected to the output end of the controller, the electric telescopic rod is started to fit the wrinkle removal plate to the top surface of the knitted cloth, and the main motor drives the bidirectional screw to rotate to drive the wrinkle removal plate to remove larger wrinkles on the surface of the knitted cloth.
[0009] Furthermore, the wrinkle removal unit also includes a cloth guide roller, a flattening roller, a connecting frame and a motor. The connecting frame is fixed to the front side of the frame body, and a motor is fixed to the left side of the connecting frame. The output shaft of the motor is connected to the left end of the flattening roller. There are two cloth guide rollers and they are connected to the inside of the connecting frame for corresponding rotation up and down. A dust removal unit is provided on the side of the connecting frame. The input end of the motor is electrically connected to the output end of the controller. The motor is started to drive the flattening roller to rotate to flatten the conveyed knitted fabric.
[0010] Furthermore, the dust removal unit includes a connecting plate, a spring, a limiting rod, a dust-sticking roller and a roller frame. There are two connecting plates and they are respectively fixed on the left and right sides of the connecting frame. The front side of the connecting plate is connected to one end of the spring, and the other end of the spring is connected to one end of the rear side of the roller frame. The internal rotation of the roller frame is connected to the dust-sticking roller, and the rear side of the roller frame is fixed with a limiting rod that is slidably connected to the limiting groove on the front side of the connecting frame. The contraction of the spring causes the dust-sticking roller to automatically fit into the surface of the knitted fabric, thereby removing dust and other impurities attached to the surface of the knitted fabric to prevent dust adhesion from affecting subsequent ironing processing.
[0011] Furthermore, it also includes a screw, a placement slot and a clamping plate. There are two placement slots, which are respectively opened on the left and right sides of the frame. The screw is threadedly connected to the screw hole on the side of the frame. The inner end of the screw is rotatably connected to the middle part of the outer side of the clamping plate. The screw is rotated to fix the cloth box to the clamping plate, thereby facilitating subsequent disassembly and replacement.
[0012] Furthermore, it also includes a rack and an industrial camera. The rack is fixed to the rear side of the bracket. The industrial camera is placed inside the rack. The input end of the industrial camera is electrically connected to the output end of the controller. The industrial camera inside the rack can detect the knitted fabric after ironing to prevent the problem of poor ironing.
[0013] Compared with the prior art, the beneficial effects of the present invention are: the ironing device for knitted fabric processing has the following advantages:
[0014] 1. Start the electric push rod to make the iron fit the surface of the knitted fabric, start the linear motor to drive the iron to move to iron the knitted fabric. The industrial camera inside the frame can detect the knitted fabric after ironing to prevent problems with poor ironing.
[0015] 2. The conveyed knitted fabric is flattened by starting the motor to drive the flattening roller to rotate, and the electric telescopic rod is started to fit the wrinkle removal plate to the top surface of the knitted fabric. The main motor drives the bidirectional screw to rotate to drive the wrinkle removal plate to remove larger wrinkles on the surface of the knitted fabric.
[0016] 3. The spring contracts to make the dust-sticking roller automatically fit the surface of the knitted fabric, thereby removing dust and other impurities attached to the surface of the knitted fabric to prevent dust adhesion from affecting the subsequent ironing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the wrinkle removal unit of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the dust removal unit of the utility model.
[0020] In the figure: 1 frame, 2 wrinkle removal unit, 21 wrinkle removal plate, 22 support frame, 23 bidirectional screw, 24 main motor, 25 electric telescopic rod, 26 cloth guide roller, 27 flattening roller, 28 connecting frame, 29 motor, 3 dust removal unit, 31 connecting plate, 32 spring, 33 limit rod, 34 dust sticking roller, 35 roller frame, 4 conveyor, 5 cloth box, 6 bracket, 7 linear motor, 8 electric push rod, 9 fixed frame, 10 ironing device, 11 screw, 12 placement slot, 13 clamping plate, 14 frame, 15 industrial camera, 16 controller. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-3 , this embodiment provides a technical solution: a knitted fabric processing ironing device, comprising a frame 1 and an ironing device 10;
[0023] Frame 1: A conveyor 4 is fixed inside, a cloth box 5 is placed on the bottom surface of the frame 1, a bracket 6 is provided on the rear side of the top surface of the frame 1, a linear motor 7 is fixed inside the bracket 6, an electric push rod 8 is fixed to the bottom surface of the mover seat of the linear motor 7, a fixing frame 9 is installed at the bottom end of the electric push rod 8, an ironing machine 10 is installed inside the fixing frame 9, a wrinkle removal unit 2 is provided on the top surface of the frame 1, the wrinkle removal unit 2 includes a wrinkle removal plate 21, a support frame 22, a bidirectional screw 23, a main motor 24 and an electric telescopic rod 25, there are two electric telescopic rods 25 and they are fixed on both sides of the top surface of the frame 1, the top of the electric telescopic rod 25 is connected to the bottom of the support frame 22 The two ends of the two-way screw 23 are connected, and the main motor 24 is fixed to the left side of the support frame 22. The output shaft of the main motor 24 is connected to the left end of the two-way screw 23. The wrinkle removal plate 21 has two through grooves that are respectively slidably connected to the bottom surface of the support frame 22. The screw holes on the surface of the wrinkle removal plate 21 are threadedly connected to the outer side of the two-way screw 23. The input end of the main motor 24 and the electric telescopic rod 25 is electrically connected to the output end of the controller 16. The electric telescopic rod 25 is started to fit the wrinkle removal plate 21 to the top surface of the knitted fabric. The main motor 24 drives the two-way screw 23 to rotate to drive the wrinkle removal The wrinkle plate 21 removes the larger wrinkles on the surface of the knitted fabric. The wrinkle removal unit 2 also includes a cloth guide roller 26, a flattening roller 27, a connecting frame 28 and a motor 29. The connecting frame 28 is fixed to the front side of the frame 1. The motor 29 is fixed to the left side of the connecting frame 28. The output shaft of the motor 29 is connected to the left end of the flattening roller 27. There are two cloth guide rollers 26 and they are connected to the inside of the connecting frame 28 for corresponding rotation up and down. A dust removal unit 3 is provided on the side of the connecting frame 28. The input end of the motor 29 is electrically connected to the output end of the controller 16. The motor 29 is started to drive the flattening roller 27 to rotate to flatten the conveyed knitted fabric. The dust removal unit 3 includes a connecting The plate 31, spring 32, limiting rod 33, dust sticking roller 34 and roller frame 35, there are two connecting plates 31 and are fixed to the left and right sides of the connecting frame 28 respectively. The front side of the connecting plate 31 is connected to one end of the spring 32, and the other end of the spring 32 is connected to one end of the rear side of the roller frame 35. The dust sticking roller 34 is rotatably connected to the inside of the roller frame 35. The limiting rod 33 that is slidably connected to the limiting groove on the front side of the connecting frame 28 is fixed to the rear side of the roller frame 35. The contraction of the spring 32 causes the dust sticking roller 34 to automatically fit the surface of the knitted fabric, thereby removing impurities such as dust attached to the surface of the knitted fabric to prevent dust adhesion from affecting the subsequent ironing process;
[0024] The controller 16 is arranged on the left side of the frame body 1, the input end of the conveyor 4, the linear motor 7, the electric push rod 8 and the ironing device 10 is electrically connected with the output end of the controller 16, and the input end of the controller 16 is electrically connected with the output end of the external power supply, so that the electric push rod 8 is started to make the ironing device 10 adhere to the surface of the knitted fabric, the linear motor 7 is started to drive the ironing device 10 to move to carry out the finishing treatment on the knitted fabric, and the conveyor 4 can convey the knitted fabric, the frame body 1 is internally provided with two placing grooves 12 arranged on the left and right sides, the screw rod 11 is in threaded connection with the screw hole in the side of the frame body 1, the inner side end of the screw rod 11 is in rotary connection with the middle part of the outer side of the clamping plate 13, the screw rod 11 is rotated to make the clamping plate 13 fix the cloth box 5, so that subsequent disassembly and replacement are facilitated, the rack 14 is fixed to the rear side of the support 6, the industrial camera 15 is arranged in the rack 14, the input end of the industrial camera 15 is electrically connected with the output end of the controller 16, and the industrial camera 15 in the rack 14 can detect the knitted fabric after finishing, so that the problem of poor finishing is prevented.
[0025] The working principle of the finishing device for knitted fabric processing is as follows: first, the cloth box 5 containing the knitted fabric is placed on the bottom surface in the frame body 1, the screw rod 11 is rotated to fix the cloth box 5, the knitted fabric enters the surface of the conveyor 4 through the cloth guide roller 26, the motor 29 is started to drive the flattening roller 27 to rotate and flatten the conveyed knitted fabric, the spring 32 is contracted to make the dust sticking roller 34 automatically adhere to the surface of the knitted fabric, so that the dust and other impurities attached to the surface of the knitted fabric are removed, so that the dust attached to the surface of the knitted fabric is prevented from affecting the subsequent finishing process, then the electric telescopic rod 25 is started to make the wrinkle removing plate 21 adhere to the top surface of the knitted fabric, the main motor 24 drives the bidirectional screw rod 23 to rotate and drive the wrinkle removing plate 21 to remove the large wrinkles on the surface of the knitted fabric, after the large wrinkles are removed, the electric push rod 8 is started to make the ironing device 10 adhere to the surface of the knitted fabric, the linear motor 7 drives the ironing device 10 to move to finish the knitted fabric, and finally the industrial camera 15 in the rack 14 can detect the knitted fabric after finishing, so that the problem of poor finishing is prevented.
[0026] It is worth noting that the controller 16 disclosed in the above embodiment is selected to be model S7-200, the main motor 24 and the motor 29 can be freely configured according to actual application scenarios, and it is recommended to select a servo motor with model 80M-03230C10-C, the electric telescopic rod 25 and the electric push rod 8 can be selected to be an electric telescopic rod with model YHT523, and the industrial camera 15 can be selected to be an industrial camera with model GX2500-C. The controller 16 controls the main motor 24, the motor 29, the electric telescopic rod 25, the electric push rod 8, the conveyor 4, the linear motor 7, the ironing device 10 and the industrial camera 15 to work by using a method commonly used in the prior art.
[0027] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A knitted fabric ironing device, characterized in that: It comprises a frame (1) and an ironing machine (10); Frame (1): A conveyor (4) is fixed inside, a cloth box (5) is placed on the bottom surface of the frame (1), a bracket (6) is provided on the rear side of the top surface of the frame (1), a linear motor (7) is fixed inside the bracket (6), an electric push rod (8) is fixed on the bottom surface of the linear motor (7) mover seat, a fixed frame (9) is installed at the bottom end of the electric push rod (8), the ironing machine (10) is installed inside the fixed frame (9), and a wrinkle removal unit (2) is provided on the top surface of the frame (1); The invention further comprises a controller (16), which is arranged on the left side of the frame (1); the input ends of the conveyor (4), the linear motor (7), the electric push rod (8) and the ironing machine (10) are electrically connected to the output end of the controller (16); and the input end of the controller (16) is electrically connected to the output end of an external power supply.
2. The ironing device for knitted fabric processing according to claim 1, characterized in that: The wrinkle removal unit (2) comprises a wrinkle removal plate (21), a support frame (22), a bidirectional lead screw (23), a main motor (24) and an electric telescopic rod (25), wherein the electric telescopic rod (25) has two parts and is fixed on both sides of the top surface of the frame (1), the top of the electric telescopic rod (25) is connected to one side of the bottom surface of the support frame (22), the internal rotation of the support frame (22) is connected to the bidirectional lead screw (23), the threads at both ends of the bidirectional lead screw (23) are opposite, the main motor (24) is fixed to the left side of the support frame (22), the output shaft of the main motor (24) is connected to the left end of the bidirectional lead screw (23), the wrinkle removal plate (21) has two parts and is slidably connected to the through groove on the bottom surface of the support frame (22), the screw hole on the surface of the wrinkle removal plate (21) is threadedly connected to the outer side of the bidirectional lead screw (23), and the input end of the main motor (24) and the electric telescopic rod (25) is electrically connected to the output end of the controller (16).
3. The ironing device for knitted fabric processing according to claim 1, characterized in that: The wrinkle removal unit (2) further comprises a cloth guide roller (26), a flattening roller (27), a connecting frame (28) and a motor (29); the connecting frame (28) is fixed to the front side of the frame body (1); the motor (29) is fixed to the left side of the connecting frame (28); the output shaft of the motor (29) is connected to the left end of the flattening roller (27); the cloth guide roller (26) has two rollers which are connected to the inside of the connecting frame (28) in a correspondingly upward and downward rotation manner; a dust removal unit (3) is provided on the side of the connecting frame (28); the input end of the motor (29) is electrically connected to the output end of the controller (16).
4. The ironing device for knitted fabric processing according to claim 3, characterized in that: The dust removal unit (3) comprises a connecting plate (31), a spring (32), a limiting rod (33), an ash sticking roller (34) and a roller frame (35). There are two connecting plates (31) and they are fixed on the left and right sides of the connecting frame (28), respectively. The front side of the connecting plate (31) is connected to one end of the spring (32), and the other end of the spring (32) is connected to one end of the rear side of the roller frame (35). The interior of the roller frame (35) is rotatably connected to the ash sticking roller (34), and the rear side of the roller frame (35) is fixed with a limiting rod (33) that is slidably connected to the limiting groove on the front side of the connecting frame (28).
5. The ironing device for knitted fabric processing according to claim 1, characterized in that: It also includes a screw rod (11), a placement groove (12) and a clamping plate (13), wherein there are two placement grooves (12) which are respectively opened on the left and right sides of the inside of the frame (1), the screw rod (11) is threadedly connected to the screw hole on the side of the frame (1), and the inner end of the screw rod (11) is rotatably connected to the middle part of the outer side of the clamping plate (13).
6. The ironing device for knitted fabric processing according to claim 1, characterized in that: It also includes a frame (14) and an industrial camera (15), wherein the frame (14) is fixed to the rear side of the bracket (6), the industrial camera (15) is placed inside the frame (14), and the input end of the industrial camera (15) is electrically connected to the output end of the controller (16).