Wear-resistant PE pipe
By setting wear-resistant components on the outer surface of the PE pipe, including an outer wear-resistant layer and an inner wear-resistant layer, the problem of wear of traditional PE pipes in dragging and wet environments is solved, and the wear resistance and service life are improved.
Patent Information
- Application Number
- CN202422474609.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-14
AI Technical Summary
Traditional PE pipes are prone to wear during splicing and transportation, especially when used in humid environments, where they are prone to water leakage and lack wear resistance.
A wear-resistant component is set on the outer surface of the PE pipe, including an outer wear-resistant layer and an inner wear-resistant layer. The outer wear-resistant layer is provided with grooves and rolling rollers. The inner wear-resistant layer is made of polytetrafluoroethylene material and the outer wear-resistant layer is made of carbon fiber material to enhance wear resistance and avoid direct friction.
It improves the wear resistance of PE pipes, reduces weight and volume, enhances the pulling resistance, avoids inner wall wear and extends service life.
Smart Images

Figure CN223424837U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PE pipe technical field more specifically, the utility model relates to a kind of wear-resistant PE pipe. BACKGROUND
[0002] PE pipe is polyethylene pipe, is a kind of pipe system for conveying liquid or gas, is made of high-density polyethylene (HDPE) or low-density polyethylene (LDPE), has corrosion resistance, wear resistance, compressive strength and other advantages, PE pipe in China's municipal pipe market, the strong development momentum of PE pipe is most remarkable, the use field of PE pipe is widely, and water supply pipe and gas pipe are two biggest application markets, our country does not classify polyethylene pipe special material, which makes domestic polyethylene gas pipe and water supply pipe manufacturer to select raw material difficultly, also brings not small hidden danger to the use of polyethylene pipe, however, the traditional PE pipe is relatively weak due to its wear resistance, especially when splicing pipeline and transportation pipeline, frequent dragging or burying, easy to appear surface wear or scratch, long-term use in humid environment is prone to cause water leakage and other accidents. SUMMARY
[0003] In order to overcome the above-mentioned defects of the prior art, the embodiments of the utility model provide a wear-resistant PE pipe to solve the problem that the existing pipeline is spliced and transported frequently, which is prone to surface wear or scratch, and long-term use in a humid environment is prone to cause water leakage and other accidents.
[0004] To solve the above technical problems, the utility model provides the following technical scheme: a wear-resistant PE pipe, comprising a pipeline body, the outer surface of the pipeline body is provided with a wear-resistant assembly, the pipeline body comprises a PE pipe base layer, the outer surface of the PE pipe base layer is provided with a first adhesive layer, the outer surface of the first adhesive layer is bonded with a wear-resistant shell, the inner wall of the PE pipe base layer is provided with a second adhesive layer, the bottom of the second adhesive layer is bonded with a steel mesh, and the inner wall of the steel mesh is bonded with an inner wear-resistant layer; the wear-resistant shell comprises an outer wear-resistant layer, a plurality of grooves are formed in the outer surface of the outer wear-resistant layer, and the movable groove and the groove are uniformly distributed on the outer surface of the outer wear-resistant layer.
[0005] Among them, the inner wall of the outer wear-resistant layer is provided with a corrosion-resistant layer, the corrosion-resistant layer is attached to the outer surface of the first adhesive layer, a plurality of snap rings are embedded and installed in the inner part of the outer wear-resistant layer, and the snap rings are respectively located on both sides of the movable groove.
[0006] Among them, a plurality of clamping holes are formed at the outer edge of the snap ring.
[0007] Among them, the clamping hole is located at the center position of the movable groove.
[0008] There are multiple wear-resistant components, each of which includes a supporting steel wire, and multiple rolling rollers are rotatably mounted on the outer surface of the supporting steel wire.
[0009] The supporting steel wire is fixedly installed inside the clamping hole of the clamping ring, and the rolling roller is rotatably installed inside the movable groove.
[0010] Wherein, the inner wear-resistant layer and the outer wear-resistant layer are made of polytetrafluoroethylene material.
[0011] Wherein, the corrosion-resistant layer is made of carbon fiber material.
[0012] The technical effects and advantages of this utility model are:
[0013] In the above scheme, by providing multiple wear-resistant components on the outer surface of the pipe body, during the use of the PE pipe, grooves are provided on the outer surface of the outer wear-resistant layer, and the wear-resistant components on the surface of the outer wear-resistant layer and in the movable groove are staggered, so that the distance between two adjacent rolling rollers and the center of the wear-resistant shell is greater than the diameter of the wear-resistant shell. When the PE pipe is dragged, the ground preferentially contacts the outer surface of the wear-resistant component, avoiding direct contact of the wear-resistant shell with the friction surface, thereby improving the wear resistance of the PE. At the same time, the grooves effectively reduce the diameter of the rolling rollers, thereby reducing the weight and volume of the PE pipe, and supporting the steel wire, effectively increasing the pull-resistant ability of the PE pipe.
[0014] Multi-layer protection, and the inner and outer wear-resistant layers are made of polytetrafluoroethylene material, so that the inner and outer walls of the PE pipe themselves also have good wear resistance, avoiding impurities contained in the conveying medium, and the impurities causing wear on the inner wall of the PE pipe, thereby affecting the service life of the PE pipe and improving the safety of the PE pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the overall internal structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the wear-resistant shell structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the clamping ring structure of the present utility model;
[0019] Figure 5 This is a schematic structural diagram of the wear-resistant component of the utility model.
[0020] The drawings are as follows: 1, pipe body; 2, wear-resistant assembly; 11, PE pipe base layer; 12, first adhesive layer; 13, wear-resistant shell; 14, second adhesive layer; 15, steel wire mesh; 16, inner wear-resistant layer; 131, outer wear-resistant layer; 132, movable groove; 133, groove; 134, snap ring; 135, snap hole; 136, corrosion-resistant layer; 21, supporting steel wire; 22, rolling roller. DETAILED DESCRIPTION
[0021] To make the technical problems, technical solutions and advantages of the utility model clearer, the following will be described in detail in combination with the drawings and specific embodiments.
[0022] As shown in the accompanying Figure 1 to the accompanying Figure 5 , the embodiment of the utility model provides a kind of wear-resistant PE pipe, including pipe body 1, the outer surface of pipe body 1 is provided with wear-resistant assembly 2, pipe body 1 includes PE pipe base layer 11, the outer surface of PE pipe base layer 11 is provided with first adhesive layer 12, the outer surface of first adhesive layer 12 is bonded with wear-resistant shell 13, the inner wall of PE pipe base layer 11 is provided with second adhesive layer 14, the bottom of second adhesive layer 14 is bonded with steel wire mesh 15, the inner wall of steel wire mesh 15 is bonded with inner wear-resistant layer 16;Wear-resistant shell 13 includes outer wear-resistant layer 131, the outer surface of outer wear-resistant layer 131 is provided with a plurality of grooves 133, movable groove 132 and groove 133 are evenly distributed on the outer surface of outer wear-resistant layer 131.
[0023] The outer surface of outer wear-resistant layer 131 is provided with groove 133, and wear-resistant assembly 2 is staggered distributed on the surface of outer wear-resistant layer 131 and movable groove 132, so that the distance between the adjacent two rolling rollers 22 and the center of wear-resistant shell 13 is greater than the diameter of wear-resistant shell 13, so that the outer surface of wear-resistant assembly 2 is contacted by ground in the process of dragging PE pipe, at the same time, the diameter of rolling roller 22 is effectively reduced by the groove 133, and then the weight and volume of PE pipe are reduced.
[0024] As shown in the accompanying Figure 4 , the inner wall of outer wear-resistant layer 131 is provided with corrosion-resistant layer 136, corrosion-resistant layer 136 is attached to the outer surface of first adhesive layer 12, a plurality of snap rings 134 are embeddedly installed in the inside of outer wear-resistant layer 131, and the snap rings 134 are respectively located on the two sides of movable groove 132.
[0025] Among them, a plurality of snap holes 135 are formed on the outer edge of snap ring 134.
[0026] Among them, snap hole 135 is located at the center position of movable groove 132.
[0027] As shown in the accompanying Figure 5As shown, there are multiple wear-resistant components 2, and the wear-resistant components 2 include a supporting steel wire 21, and multiple rolling rollers 22 are rotatably installed on the outer surface of the supporting steel wire 21.
[0028] Among them, the supporting steel wire 21 is fixedly installed inside the clamping hole 135 of the clamping ring 134, and the rolling roller 22 is rotatably installed inside the movable groove 132. When the PE pipe is pulled, the rolling roller 22 will roll on the ground or move to prevent the wear-resistant shell 13 from directly contacting the ground, thereby causing surface damage.
[0029] Among them, the inner wear-resistant layer 16 and the outer wear-resistant layer 131 are made of polytetrafluoroethylene material, so that the inner and outer walls of the PE pipe themselves also have good wear resistance, avoiding impurities contained in the conveying medium, and the impurities causing wear on the inner wall of the PE pipe, thereby affecting the service life of the PE pipe.
[0030] The corrosion-resistant layer 136 is made of carbon fiber material. The corrosion-resistant layer 136 is provided to prevent the PE pipe from being corroded by the environment, thereby increasing the service life of the PE pipe.
[0031] The working process of this utility model is as follows:
[0032] During use, by arranging multiple wear-resistant components 2 on the outer surface of the pipe body 1, in the process of using the PE pipe, the outer surface of the outer wear-resistant layer 131 is provided with a groove 133, and the wear-resistant components 2 are staggered on the surface of the outer wear-resistant layer 131 and in the movable groove 132. The distance between two adjacent rolling rollers 22 and the center of the wear-resistant shell 13 is greater than the diameter of the wear-resistant shell 13. When the PE pipe is dragged, the ground preferentially contacts the outer surface of the wear-resistant component 2, avoiding direct contact of the wear-resistant shell 13 with the friction surface, thereby improving the wear resistance of the PE.
[0033] Multi-layer protection, and the inner wear-resistant layer 16 and the outer wear-resistant layer 131 are made of polytetrafluoroethylene material, so that the inner and outer walls of the PE pipe themselves also have good wear resistance, avoiding impurities contained in the conveying medium, and the impurities wearing the inner wall of the PE pipe, thereby affecting the service life of the PE pipe.
[0034] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0035] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.
[0036] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A wear-resistant PE pipe, comprising a pipe body (1), characterized in that: The outer surface of the pipe body (1) is provided with a wear-resistant component (2), the pipe body (1) comprises a PE pipe base layer (11), the outer surface of the PE pipe base layer (11) is provided with a first adhesive layer (12), the outer surface of the first adhesive layer (12) is bonded with a wear-resistant shell (13), the inner wall of the PE pipe base layer (11) is provided with a second adhesive layer (14), the bottom of the second adhesive layer (14) is bonded with a steel mesh (15), and the inner wall of the steel mesh (15) is bonded with an inner wear-resistant layer (16); The wear-resistant shell (13) comprises an outer wear-resistant layer (131), the outer surface of the outer wear-resistant layer (131) is provided with a plurality of grooves (133) and movable grooves (132), and the movable grooves (132) and the grooves (133) are evenly distributed on the outer surface of the outer wear-resistant layer (131).
2. The wear-resistant PE pipe according to claim 1, characterized in that: The inner wall of the outer wear-resistant layer (131) is provided with a corrosion-resistant layer (136), and the corrosion-resistant layer (136) is attached to the outer surface of the first adhesive layer (12). A plurality of snap rings (134) are embedded and installed inside the outer wear-resistant layer (131), and the snap rings (134) are respectively located on both sides of the movable groove (132).
3. The wear-resistant PE pipe according to claim 2, characterized in that: A plurality of clamping holes (135) are provided at the outer edge of the clamping ring (134).
4. The wear-resistant PE pipe according to claim 3, characterized in that: The clamping hole (135) is located at the center of the movable groove (132).
5. The wear-resistant PE pipe according to claim 4, characterized in that: There are multiple wear-resistant components (2), and the wear-resistant components (2) include a supporting steel wire (21). Multiple rolling rollers (22) are rotatably mounted on the outer surface of the supporting steel wire (21).
6. The wear-resistant PE pipe according to claim 5, characterized in that: The supporting steel wire (21) is fixedly mounted inside the clamping hole (135) of the clamping ring (134), and the rolling roller (22) is rotatably mounted inside the movable groove (132).
7. The wear-resistant PE pipe according to claim 1, characterized in that: The inner wear-resistant layer (16) and the outer wear-resistant layer (131) are made of polytetrafluoroethylene material.
8. The wear-resistant PE pipe according to claim 2, characterized in that: The corrosion-resistant layer (136) is made of carbon fiber material.