Cooling device for clean production of tea leaves

The motor-driven worm gear transmission system and the inclined plate structure solve the problem of poor airflow contact when tea leaves are piled up, achieve uniform cooling of tea leaves, and improve the quality of tea leaves.

CN223425587UActive Publication Date: 2025-10-10SHANDONG LANKUN TEA CO LTD
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Patent Information

Application Number
CN202422698692.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-10-10
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

In existing tea cooling devices, when tea leaves are piled up on the buffer plate, airflow is difficult to effectively contact the plate, resulting in poor cooling effect.

Method used

A cooling device for clean tea production was designed. Through a motor, fan, worm gear transmission system and inclined plate structure, the tea leaves can be evenly tilted between the inclined plates, thereby enhancing the contact and heat exchange with the external air.

Benefits of technology

It improves the cooling efficiency of tea leaves, ensures that the tea leaves are cooled evenly, avoids secondary fermentation, and improves the color and taste of the tea leaves.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling device for clean tea production, which belongs to the technical field of tea production and comprises a box body, a feed hopper is mounted at the top of the box body, a first heat dissipation window and a second heat dissipation window are respectively arranged on the outer walls of the left end and the right end of the box body, a first mounting frame is mounted on the outer wall of the left end of the box body, and a second mounting frame is mounted on the outer wall of the right end of the box body. A first motor is mounted on the outer wall of the first mounting frame, and the output end of the first motor penetrates through the first mounting frame and the second heat dissipation window. Through interaction of components such as a first motor, a first worm, a first worm gear, a fourth rotating shaft, a third connecting plate, a second connecting plate, a second rectangular groove, a second inclined plate, a third rotating shaft, a first inclined plate, a second motor, a second worm, a second worm gear, a first rotating shaft, a first connecting plate, a first rectangular groove and a second rotating shaft, tea leaves sequentially fall onto the first inclined plate from the second inclined plate, and then fall off from the first inclined plate; the tea leaves are in full contact with external air, so that the cooling efficiency of the tea leaves is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea production, and more specifically to a cooling device for clean tea production. Background Art

[0002] The existing clean production steps of tea are: turning and rinsing, spraying and washing, rotary drying, cold air drying, spreading, grading, withering, preliminary air selection, spreading and airing, preliminary rolling, electric constant temperature flat frying, spreading, rolling, air selection, blending, piling, sufficient drying, finished product, inspection, and warehousing. Among them, withering of tea is a tea-making step in which the oxidase activity in fresh tea leaves is destroyed and passivated by high temperature, the enzymatic oxidation of tea polyphenols in the fresh leaves is inhibited, part of the moisture in the fresh leaves is evaporated, the tea leaves are softened, and it is easy to roll and shape, while emitting a green smell and promoting the formation of a good aroma. However, withering is carried out at high temperature. If the fresh leaves are not cooled in time after withering, the fresh leaves will undergo secondary fermentation, which will affect the color and taste of the tea.

[0003] The existing Chinese patent publication number CN217089388U is a cooling device for clean tea production, which includes a frame, a rotating rod is rotatably connected in the frame, and multiple groups of stirring paddles are fixed on the rotating rod. The left end of the rotating rod passes through the frame and is fixedly connected to a first bevel gear. A second bevel gear is provided on the left side of the first bevel gear, and the first bevel gear is meshed with the second bevel gear. A first motor is axially fixed to the bottom of the second bevel gear. Multiple groups of buffer plates are provided below the rotating rod. The buffer plates are respectively connected to both sides of the frame, and the buffer plates are staggered and matched with each other. A rotating shaft is fixed at the bottom of the buffer plate, and an electromagnet is connected to the left end of the rotating shaft. Ventilation holes are respectively opened on the left and right sides of the frame, and a mounting frame is fixed to the outward extending end of the ventilation hole. A fan is rotatably connected to the mounting frame, and the fan is externally connected to the second motor. A conveying plate is provided below the buffer plate, and the conveying plate is fixed to the inner wall of the frame. A discharge port is provided on the right side of the frame, and a material receiving box is provided on the right side of the discharge port. A cooling pipe is provided in the frame, and the cooling pipe is fixed to the front end of the back facade of the frame.

[0004] During the use of the above device, when tea leaves fall from one set of buffer plates to another set of buffer plates, they pile up and fall together due to their own gravity and the inclination angle of the buffer plates, resulting in the airflow being unable to effectively contact the piled tea leaves, thereby reducing the cooling effect. Utility Model Content

[0005] (1) Technical problems solved

[0006] In view of the deficiencies in the prior art, the utility model provides a cooling device for clean tea production, which solves the above-mentioned problems.

[0007] (2) Technical solution

[0008] In order to achieve the above-mentioned purpose, the utility model provides technical solutions as follows: a cooling device for clean production of tea leaves, including the box, the box top is equipped with feeding hopper, the left and right two ends outer wall of box is equipped with heat dissipation window one and heat dissipation window two respectively, the left end outer wall of box is equipped with mounting bracket one, the outer wall of mounting bracket one is equipped with motor one, the output of motor one respectively penetrates mounting bracket one and heat dissipation window two, and the output of motor one is equipped with the pulley two and worm one outside the box, and the fan two fixedly installed in the box is installed on the output end of motor one, the front and rear two end inner walls of mounting bracket one are rotatably connected with shaft four, the outer wall of shaft four is equipped with worm gear one, worm gear one is connected with worm one, and the rear end of shaft four penetrates to the outside of mounting bracket one and is fixedly connected with connecting plate three at the end, the outer wall of connecting plate three is rotatably connected with connecting plate two, the right end side wall of box is equipped with mounting bracket two, and the outer wall of mounting bracket two is equipped with motor two, the output of motor two penetrates mounting bracket two and heat dissipation window one, and the outer wall of output of motor two is equipped with the worm two outside the box and the fan one inside the box, the front and rear two end inner walls of mounting bracket two are rotatably connected with shaft one, the outer wall of shaft one is equipped with worm gear two, worm gear two is connected with worm two, and the rear end of shaft one penetrates mounting bracket two, and the outer wall of connecting plate one is rotatably connected with the protruding block, the front and rear two end inner walls of the left side upper end of box are rotatably connected with shaft three, the outer wall of shaft three is equipped with inclined plate two, the right end rear wall of inclined plate two is rotatably connected with connecting plate two, the front and rear two end inner walls of the right side lower end of box are rotatably connected with shaft two, the outer wall of shaft two is equipped with inclined plate one, and the left end rear wall of inclined plate one is rotatably connected with connecting plate one.

[0009] Preferably, the inner walls between the left and right sides of the upper end of the box are rotatably connected with a transmission rod, and the outer wall of the transmission rod is uniformly provided with a plurality of groups of stirring rods.

[0010] Preferably, a belt is installed between the pulley one and the pulley two.

[0011] Preferably, the front and rear two end side walls of the inclined plate one and the inclined plate two are each provided with a baffle.

[0012] Preferably, a collecting box is connected to the discharge port of the inclined plate one at the bottom of the box, and a handle is installed on the outer wall of the collecting box.

[0013] Preferably, a rectangular opening matching the collecting box is formed in the front wall of the lower end of the box, and a side door is rotatably connected to the inner wall of one side of the rectangular opening.

[0014] Preferably, a mounting plate is installed on the outer wall of the transmission rod, a brush is installed on the side wall of the mounting plate, and the other end of the brush is fitted and connected to the outer wall of the heat dissipation window.

[0015] (3) Beneficial effects

[0016] Compared with the existing technology, the present invention provides a cooling device for clean tea production, which has the following beneficial effects:

[0017] Through the interaction of components such as motor one, motor two, fan two, fan one, heat dissipation window one and heat dissipation window two, the air outside the box can be sucked into the inside of the box and come into contact with the falling tea leaves for heat exchange, so that the tea leaves can be cooled. At the same time, through the interaction of components such as motor one, worm one, worm gear one, rotating shaft four, connecting plate three, connecting plate two, rectangular groove two, inclined plate two, rotating shaft three, inclined plate one, motor two, worm two, worm gear two, rotating shaft one, connecting plate one, rectangular groove one and rotating shaft two, the tea leaves are dropped evenly from inclined plate two to inclined plate one in turn, and in the process of being evenly thrown from inclined plate one, the tea leaves will be fully in contact with the external air, thereby improving the cooling efficiency of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic structural diagram of a preferred embodiment of a novel cooling device for clean tea production provided by the present invention;

[0019] Figure 2 for Figure 1 A schematic structural diagram of a connecting plate structure shown;

[0020] Figure 3 for Figure 1 The schematic diagram of the internal structure of the box shown;

[0021] Figure 4 for Figure 1 A schematic structural diagram of the inclined plate structure shown;

[0022] Figure 5 for Figure 3 An enlarged schematic diagram of part A is shown;

[0023] Figure 6 for Figure 4 An enlarged schematic diagram of part B is shown.

[0024] As shown in the figure: 1, box, 2, feed hopper, 3, mounting frame one, 4, motor one, 5, transmission rod, 6, belt pulley one, 7, belt, 8, brush, 9, mounting plate, 10, heat dissipation window one, 11, rectangular port, 12, collection box, 13, handle, 14, side door, 15, mounting frame two, 16, motor two, 17, shaft one, 18, connecting plate one, 19, heat dissipation window two, 20, stirring rod, 21, rectangular groove one, 22, shaft two, 23, inclined plate one, 24, baffle, 25, shaft three, 26, worm gear one, 27, worm one, 28, belt pulley two, 29, inclined plate two, 30, rectangular groove two, 31, connecting plate two, 32, shaft four, 33, connecting plate three, 34, fan one, 35, worm gear two, 36, worm two, 37, fan two. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] Please refer to Figure 1-6 The present application provides a technical solution:

[0027] A cooling device for clean tea production, comprising a box body 1, a feed hopper 2 is installed on the top of the box body 1, a heat dissipation window 10 and a heat dissipation window 2 19 are respectively opened on the left and right outer walls of the box body 1, and the heat dissipation window 2 19 is located below the heat dissipation window 10, a mounting frame 3 is installed on the left outer wall of the box body 1, a motor 4 is installed on the outer wall of the mounting frame 3, the output end of the motor 4 passes through the mounting frame 3 and the heat dissipation window 2 19 respectively, and the output end of the motor 4 is installed with a pulley 28 and a worm 27 located outside the box body 1, and the output end of the motor 4 is fixedly installed with a The fan 2 37 inside the box body 1, the inner walls of the front and rear ends of the mounting frame 1 3 are rotatably connected with a rotating shaft 4 32, the outer wall of the rotating shaft 4 32 is installed with a worm gear 26, the worm gear 26 is meshed with a worm 27, the rear end of the rotating shaft 4 32 passes through the outside of the mounting frame 1 3 and is fixedly connected with a connecting plate 3 33 at the end thereof, a rectangular groove 2 30 is provided on the outer wall of the box body 1 near the rear end of the mounting frame 1 3, the outer wall of the connecting plate 3 33 is rotatably connected with a connecting plate 2 31, the connecting plate 2 31 passes through the box body 1 through the rectangular groove 2 30, and the right end side wall of the box body 1 is installed with a mounting frame 15, the outer wall of the mounting frame 15 is installed with a motor 16, the output end of the motor 16 passes through the mounting frame 15 and the heat dissipation window 10, the outer wall of the output end of the motor 16 is installed with a worm 36 located outside the box 1 and a fan 34 located inside the box 1, the front and rear ends of the inner wall of the mounting frame 15 are rotatably connected with a rotating shaft 17, the outer wall of the rotating shaft 17 is installed with a worm gear 35, the worm gear 35 is meshed with the worm 36, the rear end of the rotating shaft 17 passes through the mounting frame 15, and a rectangular groove is opened on the outer wall of the box 1 near the rear end of the mounting frame 15 21, the rear end of the rotating shaft 17 is fixedly installed with a protrusion, the outer wall of the protrusion is rotatably connected to the connecting plate 18, the connecting plate 18 passes through the box body 1 through the rectangular slot 121, the inner walls of the front and rear ends of the upper left end of the box body 1 are rotatably connected to the rotating shaft 3 25, the outer wall of the rotating shaft 3 25 is installed with an inclined plate 29, the right end rear wall of the inclined plate 29 is rotatably connected to the connecting plate 2 31, the inner walls of the front and rear ends of the lower right end of the box body 1 are rotatably connected to the rotating shaft 2 22, the outer wall of the rotating shaft 2 22 is installed with an inclined plate 1 23, and the left end rear wall of the inclined plate 23 is rotatably connected to the connecting plate 18.

[0028] Furthermore, a transmission rod 5 is rotatably connected between the left and right inner walls of the upper end of the box body 1, and several groups of stirring rods 20 are evenly installed on the outer wall of the transmission rod 5. The left end of the transmission rod 5 passes through the side wall of the box body 1 and is connected to a pulley 1 6 matching the pulley 2 at this end.

[0029] Furthermore, the transmission rod 5 located outside the box body 1 is equipped with a pulley 6, and a belt 7 is installed between the pulley 1 6 and the pulley 2 28. When the output end of the motor 1 drives the worm 27 to rotate, the pulley 2 28 drives the pulley 1 6 to rotate through the belt 7. The pulley 1 6 drives the stirring rod 20 through the transmission rod 5 to break up the tea leaves entering the feed hopper 2.

[0030] Furthermore, baffles 24 are installed on the front and rear side walls of the inclined plate 1 23 and the inclined plate 2 29. The baffles 24 are provided to prevent tea leaves from falling from the two sides of the inclined plates.

[0031] Furthermore, the bottom of the box body 1 is connected to a collecting box 12 that is docked with the discharge port of the inclined plate 1 (23), and a handle 13 is installed on the outer wall of the collecting box 12. The collecting port of the collecting box 12 is located just below the left end of the inclined plate 1 (23).

[0032] Furthermore, a rectangular opening 11 matching the collection box (12) is provided on the front wall of the lower end of the box body 1, and a side door 14 is rotatably connected to the inner wall of one side of the rectangular opening 11.

[0033] Furthermore, a mounting plate 9 is installed on the outer wall of the transmission rod 5, and a brush 8 is installed on the side wall of the mounting plate 9. The other end of the brush 8 is fitted and connected to the outer wall of the heat dissipation window 10. When the transmission rod 5 rotates, the mounting plate 9 drives the brush 8 to clean the dust attached to the outside of the heat dissipation window 10.

[0034] Working principle: When the tea leaves need to be cooled, the tea leaves are first fed into the box body 1 through the feed hopper 2. The tea leaves will first fall onto the inclined plate 29 and then onto the inclined plate 1 23. At the same time, the motor 1 4 and the motor 2 16 are turned on. The output end of the motor 1 4 will drive the fan 2 37 to rotate, and the output end of the motor 2 16 will drive the fan 1 34 to rotate. The fan 1 34 and the fan 2 37 will draw the external air into the box body 1 through the heat dissipation window 10 and the heat dissipation window 2 19. The external air will contact and exchange heat with the falling tea leaves to cool the tea leaves. At the same time, the worm 1 27 outside the output end of the motor 1 4 will drive the rotating shaft 4 32 to rotate through the worm gear 1 26. The rotating shaft 4 32 drives the connecting plate 2 31 in the rectangular groove through the connecting plate 3 33. The second plate 30 moves back and forth inside, and the other end of the connecting plate 21 drives the inclined plate 29 to move up and down along the rotating shaft 3 25, so that the tea leaves on the inclined plate 29 are evenly moved to the inclined plate 1 23. When the output end of the motor 2 16 rotates, the worm 2 36 outside its output end drives the rotating shaft 17 to rotate through the worm gear 2 35. The rear end of the rotating shaft 17 drives the connecting plate 18 to move back and forth inside the rectangular groove 1 21 through the protrusion. The other end of the connecting plate 18 drives the inclined plate 23 to move up and down along the rotating shaft 2 22, so that the tea leaves are shaken off the inclined plate 1 23. In the process of the tea leaves falling from the inclined plate 2 29 to the inclined plate 1 23 and shaking from the inclined plate 1 23, the tea leaves will be fully in contact with the external air, thereby improving the cooling efficiency of the tea leaves.

[0035] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A cooling device for clean tea production, comprising a box (1), a feeding hopper (2) mounted on the top of the box (1), characterized in that: The outer walls of the left and right ends of the box (1) are respectively provided with a heat dissipation window 1 (10) and a heat dissipation window 2 (19); the outer wall of the left end of the box (1) is provided with a mounting frame 1 (3); the outer wall of the mounting frame 1 (3) is provided with a motor 1 (4); the output end of the motor 1 (4) respectively passes through the mounting frame 1 (3) and the heat dissipation window 2 (19); the output end of the motor 1 (4) is provided with a pulley 2 (28) and a worm 1 (27) located outside the box (1); the output end of the motor 1 (4) is fixedly provided with a fan 2 (37) located inside the box (1); the inner walls of the front and rear ends of the mounting frame 1 (3) are provided with a fan 2 (37) located inside the box (1); A rotating shaft (32) is rotatably connected, and a worm gear (26) is installed on the outer wall of the rotating shaft (32). The worm gear (26) is meshed with a worm (27). The rear end of the rotating shaft (32) passes through the outside of the mounting frame (3) and is fixedly connected to a connecting plate (33) at the end. A rectangular groove (30) is provided on the outer wall of the box body (1) near the rear end of the mounting frame (3). The outer wall of the connecting plate (33) is rotatably connected to a connecting plate (31). The right end side wall of the box body (1) is installed with a mounting frame (15). The outer wall of the mounting frame (15) is installed with a motor (16). The output end of the second motor (16) passes through the second mounting frame (15) and the first heat dissipation window (10). The outer wall of the output end of the second motor (16) is provided with a second worm (36) located outside the box (1) and a first fan (34) located inside the box (1). The inner walls of the front and rear ends of the second mounting frame (15) are rotatably connected with a first rotating shaft (17). The outer wall of the first rotating shaft (17) is provided with a second worm gear (35). The second worm gear (35) is meshed with the second worm gear (36). The rear end of the first rotating shaft (17) passes through the second mounting frame (15). A rectangular groove is provided on the outer wall of the box (1) near the rear end of the second mounting frame (15). One (21), the rear end of the rotating shaft one (17) is fixedly installed with a protrusion, the outer wall of the protrusion is rotatably connected to the connecting plate one (18), the inner walls of the front and rear ends of the upper left side of the box body (1) are rotatably connected to the rotating shaft three (25), the outer wall of the rotating shaft three (25) is installed with an inclined plate two (29), the right end rear wall of the inclined plate two (29) is rotatably connected to the connecting plate two (31), the inner walls of the front and rear ends of the lower right side of the box body (1) are rotatably connected to the rotating shaft two (22), the outer wall of the rotating shaft two (22) is installed with an inclined plate one (23), the left end rear wall of the inclined plate one (23) is rotatably connected to the connecting plate one (18).

2. The cooling device for clean tea production according to claim 1, characterized in that: A transmission rod (5) is rotatably connected between the inner walls on the left and right sides of the upper end of the box body (1), and a plurality of groups of stirring rods (20) are evenly installed on the outer wall of the transmission rod (5). The left end of the transmission rod (5) passes through the side wall of the box body (1) and is connected to a pulley 1 (6) matching the pulley 2.

3. The cooling device for clean tea production according to claim 2, characterized in that: A belt (7) is installed between the pulley 1 (6) and the pulley 2 (28).

4. The cooling device for clean tea production according to claim 1, characterized in that: Baffles (24) are installed on the front and rear side walls of the inclined plate 1 (23) and the inclined plate 2 (29).

5. The cooling device for clean tea production according to claim 1, characterized in that: The bottom of the box body (1) is fitted with a collecting box (12) that is docked with the discharge port of the inclined plate (23), and a handle (13) is installed on the outer wall of the collecting box (12).

6. The cooling device for clean tea production according to claim 1, characterized in that: A rectangular opening (11) is provided on the front wall of the lower end of the box body (1), and a side door (14) is rotatably connected to an inner wall of one side of the rectangular opening (11).

7. The cooling device for clean tea production according to claim 2, characterized in that: The outer wall of the transmission rod (5) is installed with a mounting plate (9), the side wall of the mounting plate (9) is installed with a brush (8), and the other end of the brush (8) is fitted and connected to the outer wall of the heat dissipation window (10).

Citation Information

Patent Citations

  • Cooling device for clean production of tea leaves

    CN217089388U