Crystal head elastic sheet height testing device
By designing a crystal head shrapnel height testing device and using the fixture base and object distance sensor to automatically detect the shrapnel height, the problem of low efficiency and poor precision of manual measurement is solved, efficient and accurate shrapnel detection is achieved, and the service life of the crystal head is extended.
Patent Information
- Application Number
- CN202422938808.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In the prior art, the height detection of the crystal head spring piece relies on manual measurement, which is low in efficiency and poor in accuracy and cannot meet the requirements of factory inspection.
A crystal head shrapnel height testing device was designed, which included a fixture base, a fixture cover, a height adjustment bracket and an object distance sensor. The shrapnel height was detected mechanically, and the shrapnel distance size was automatically obtained using the object distance sensor. An alarm device was also provided to provide the detection results.
The mechanized detection of the shrapnel height is realized, which improves the detection efficiency and accuracy, ensures the qualified rate of the shrapnel height, and extends the service life of the crystal head.
Smart Images

Figure CN223425957U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crystal head testing, in particular to a crystal head shrapnel height testing device. Background Art
[0002] Typically, a RJ45 connector has a spring that tilts upward. To remove the RJ45 connector from the network port, you need to press the spring to release it. Before the RJ45 connector leaves the factory, it undergoes a tilt height test. If the tilt height fails to meet the specified test, its service life will be significantly reduced. This means that the spring loses its elasticity before the design standard is reached, preventing it from returning to its tilted position.
[0003] Currently, workers mainly rely on manual measurement with calipers to complete the detection of the spring lift height before leaving the factory. Not only is the detection efficiency low, but the reading error is large and the detection accuracy is also poor.
[0004] Therefore, it is necessary to develop a crystal head shrapnel height testing device to realize the mechanized detection of the shrapnel tilting height, thereby improving the detection efficiency and detection accuracy.
[0005] The above information disclosed in this Background section is included only for enhancement of understanding of the background of the disclosure and therefore it may contain information that does not form the prior art that is currently known to a person of ordinary skill in the art. Utility Model Content
[0006] One purpose of the present invention is to provide a crystal head spring height testing device, which can realize the mechanized detection of the spring tilting height, thereby improving the detection efficiency and detection accuracy.
[0007] To achieve the above purpose, the present invention provides a device for testing the height of a crystal head spring, comprising:
[0008] A fixture base, wherein the fixture base is provided with a test socket for inserting a crystal plug;
[0009] A fixture cover plate is provided above the fixture base and is used to cooperate with the fixture base to press the crystal plug; wherein the fixture cover plate is provided with an avoidance notch at a position corresponding to the spring piece of the crystal plug, so that the spring piece is exposed on the fixture cover plate;
[0010] A height-adjusting bracket, wherein the height-adjusting bracket extends above the avoidance gap;
[0011] The object distance sensor is installed on the height adjustment bracket and is located above the avoidance gap, and is used to detect the distance between the object distance sensor and the spring piece.
[0012] Optionally, also include:
[0013] A vertical guide rod, the lower end of which is fixedly connected to the fixture base, and the fixture cover is slidably connected to the vertical guide rod up and down.
[0014] Optionally, also include:
[0015] A compression spring is sleeved on the vertical guide rod and is located above the jig cover, and is used to drive the jig cover to slide downward to compress the crystal head.
[0016] Optionally, the height-adjusting bracket includes:
[0017] A linear drive mechanism, the linear drive mechanism being located on the side of the fixture base;
[0018] a lifting plate, one end of which is connected to the driving end of the linear drive mechanism, and the other end of which extends above the avoidance gap;
[0019] Wherein, the object distance sensor is installed on the lifting plate.
[0020] Optionally, the linear drive mechanism includes:
[0021] vertical track;
[0022] A longitudinal slide, one side of which is connected to the vertical track for vertical sliding, and the other side of which is connected to the lifting plate;
[0023] A hand-tightening assembly is threadedly connected to the longitudinal slide and is used to drive the longitudinal slide to slide up and down relative to the vertical track.
[0024] Optionally, the hand-tightening assembly includes:
[0025] A hand-tightening knob, the hand-tightening knob being located above the vertical track;
[0026] A rotating screw rod, the upper end of which is fixedly connected to the hand-tightening knob, and the lower end of which is threadedly connected to the longitudinal slide.
[0027] Optionally, the rotating screw is rotatably connected to the vertical track via a ball bearing.
[0028] Optionally, an alarm device electrically connected to the object distance sensor is also included.
[0029] Optionally, the alarm device includes a flashing light and / or a buzzer.
[0030] The beneficial effect of the utility model is that it provides a crystal head spring piece height testing device. When it is necessary to test the spring piece height of the crystal head, the fixture cover is first lifted upward, and then the crystal head is inserted into the test socket; then, the object distance sensor downward obtains the distance dimension from the object distance sensor to the spring piece. If the distance dimension is within the allowable value range, it means that the spring piece height is qualified; otherwise, if the distance dimension is outside the allowable value range, it means that the spring piece height is unqualified.
[0031] Therefore, the crystal head spring height testing device provided by the present invention can realize the mechanized detection of the spring tilting height, thereby improving the detection efficiency and detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0033] Figure 1 A schematic diagram of the structure of a crystal head spring height testing device provided in an embodiment.
[0034] In the picture:
[0035] 100, RJ45 connector; 100a, shrapnel;
[0036] 1. Fixture base;
[0037] 2. Jig cover; 201. Avoidance gap;
[0038] 3. Height adjustment bracket; 301. Lifting plate; 302. Vertical track; 303. Longitudinal slide; 304. Thumb knob; 305. Rotating screw;
[0039] 4. Object distance sensor;
[0040] 5. Vertical guide rod;
[0041] 601. Flashlight; 602. Buzzer. DETAILED DESCRIPTION
[0042] References to "embodiments" in this utility model mean that the specific features, structures, or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the utility model. The appearance of the term "embodiment" in various places in the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or relevance to other embodiments. In principle, in this utility model, as long as there are no technical contradictions or conflicts, the various technical features mentioned in the various embodiments can be combined in any manner to form a corresponding implementable technical solution.
[0043] Unless otherwise defined, the technical terms used herein have the same meanings as those generally understood by those skilled in the art to which the present invention belongs. The use of relevant terms herein is only for describing specific embodiments and is not intended to limit the present invention.
[0044] In the description of this utility model, the term "and / or" is used to describe a logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and both A and B exist. In addition, the character " / " in this document generally indicates that the objects before and after are in a logical "or" relationship.
[0045] In the present invention, terms such as "first" and "second" are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship of quantity, priority or sequence between these entities or operations.
[0046] Without further restrictions, in the present invention, the words "include", "comprise", "have" or other similar expressions used in sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those limited elements, but also other elements not explicitly listed, or also include elements inherent to such process, method or product.
[0047] Consistent with the understanding in the Examination Guidelines, in this utility model, expressions such as "greater than," "less than," and "exceed" are understood to exclude the number itself; expressions such as "above," "below," and "within" are understood to include the number itself. Furthermore, in the description of the embodiments of this utility model, "multiple" means two or more (including two), and similar expressions related to "multiple," such as "multiple groups" and "multiple times," are also understood in this manner, unless otherwise specifically defined.
[0048] In the description of the embodiments of the present invention, the space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present invention or facilitating the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, it should not be understood as a limitation on the embodiments of the present invention.
[0049] Unless otherwise expressly specified or limited, in the description of the embodiments of the present invention, the terms "installed", "connected", "connected", "fixed", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the technical field of the present invention, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0050] See also Figure 1 The utility model provides a height testing device for a crystal head 100 spring piece 100a, comprising a fixture base 1, a fixture cover 2, a height adjustment bracket 3, an object distance sensor 4, a vertical guide rod 5, and a compression spring.
[0051] The fixture base 1 is provided with a test socket for inserting the crystal head 100. The fixture cover 2 is disposed above the fixture base 1 and is used to cooperate with the fixture base 1 to press the crystal head 100; wherein, the fixture cover 2 is provided with an avoidance notch 201 at a position corresponding to the spring clip 100a of the crystal head 100, so that the spring clip 100a is exposed on the fixture cover 2. The height adjustment bracket 3 extends above the avoidance notch 201. The object distance sensor 4 is mounted on the height adjustment bracket 3 and is located above the avoidance notch 201, and is used to detect the distance between the object distance sensor 4 and the spring clip 100a.
[0052] The lower end of the vertical guide rod 5 is fixed to the jig base 1, and the jig cover 2 is slidably connected to the vertical guide rod 5. The compression spring is mounted on the vertical guide rod 5 and located above the jig cover 2, and is used to drive the jig cover 2 to slide downward to compress the crystal head 100.
[0053] In a normal state, the compression spring drives the jig cover plate 2 to slide downward to be attached to the jig base 1, so before the crystal head 100 is loaded, the jig cover plate 2 needs to be pulled upward to overcome the elastic force of the compression spring; after the crystal head 100 is inserted into the test plug, the jig cover plate 2 is released, and the compression spring automatically drives the jig cover plate 2 to move downward, thereby compressing the crystal head 100.
[0054] The crystal head 100 spring piece 100a height testing device provided by the embodiment can realize the mechanized detection of the spring piece 100a lifting height, thereby improving the detection efficiency and the detection accuracy.
[0055] Therefore, the crystal head 100 spring piece 100a height testing device provided by the utility model can realize the mechanized detection of the spring piece 100a lifting height, thereby improving the detection efficiency and the detection accuracy.
[0056] The height adjusting support 3 comprises a linear driving mechanism and a lifting plate 301.
[0057] The linear driving mechanism comprises a vertical track 302, a longitudinal sliding plate 303 and a hand screw assembly.
[0058] The hand screw assembly comprises a hand screw knob 304 and a rotating screw rod 305.
[0059] By rotating the hand screw knob 304, the rotating screw rod 305 is driven to rotate, and the longitudinal sliding plate 303 is driven to move upward or downward, so that the height of the initial position of the object distance sensor 4 is adjusted.
[0060] Optionally, the device for testing the height of the spring piece 100a of the crystal head 100 further includes an alarm device electrically connected to the object distance sensor 4. For example, the alarm device includes a flashlight 601 and / or a buzzer 602. When the height of the spring piece 100a fails to meet the requirements, the flashlight 601 is automatically activated to flash and / or the buzzer 602 is automatically activated to sound.
[0061] Optionally, the object distance sensor 4 is a photoelectric sensor, an ultrasonic sensor, an infrared sensor, or the like.
[0062] In summary, the device for testing the height of the spring piece 100a of the crystal plug 100 provided in this embodiment has the following advantages:
[0063] ① High degree of automation: Through the object distance detection sensor and the linear drive mechanism, the height detection of the shrapnel 100a is mechanized, which greatly improves the detection efficiency and accuracy.
[0064] ② Easy operation: The use of the compression spring and the vertical guide rod 5 design makes the installation and fixing process of the crystal head 100 simple and convenient. You only need to lift the fixture cover 2, insert the crystal head 100, and then release it.
[0065] ③ Easy adjustment: Through the design of the hand-twisting knob 304 and the rotating screw 305, the initial position of the object distance sensor 4 can be easily adjusted to meet the detection requirements of the spring pieces 100a of different heights.
[0066] ④ Strong adaptability: The design of the avoidance notch 201 allows the spring 100 a to be exposed, which is convenient for detection, and does not affect other parts of the crystal head 100.
[0067] ⑤ Timely feedback: equipped with an alarm device, when the height of the shrapnel 100a is unqualified, it can immediately alarm through the flash light 601 and / or the buzzer 602, so that the operator can understand the test results in time.
[0068] It should be noted that the linear drive mechanism mentioned in the present invention may be a pneumatic cylinder, a hydraulic cylinder, an electric cylinder, or a motor-screw linear module, and the rotary drive mechanism mentioned in the present invention may be a brushed motor, a brushless motor, or a rotary cylinder. The present invention does not limit the specific structural forms of the linear drive mechanism and the rotary drive mechanism.
[0069] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of this application, this does not limit the scope of patent protection of this application. All technical solutions generated by replacing or modifying equivalent structures or equivalent processes based on the essential concepts of this application using the contents recorded in the specification and drawings of this application, as well as directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are included in the scope of patent protection of this application.
Claims
1. A device for testing the height of a crystal head (100) spring (100a), characterized in that: include: A fixture base (1), wherein the fixture base (1) is provided with a test socket for inserting a crystal head (100); A jig cover (2), the jig cover (2) being arranged above the jig base (1) and being used to cooperate with the jig base (1) to press the crystal head (100); wherein the jig cover (2) is provided with an avoidance notch (201) at a position corresponding to the spring piece (100a) of the crystal head (100), so that the spring piece (100a) is exposed outside the jig cover (2); A height-adjusting bracket (3), the height-adjusting bracket (3) extending above the avoidance gap (201); An object distance sensor (4) is mounted on the height-adjusting bracket (3) and is located above the avoidance gap (201), and is used to detect the distance between the object distance sensor (4) and the spring (100a).
2. The device for testing the height of the crystal head (100) spring (100a) according to claim 1, characterized in that: Also includes: A vertical guide rod (5), the lower end of the vertical guide rod (5) is fixedly connected to the fixture base (1), and the fixture cover plate (2) is connected to the vertical guide rod (5) in an upward and downward sliding manner.
3. The crystal head (100) spring (100a) height testing device according to claim 2, characterized in that: Also includes: A compression spring is sleeved on the vertical guide rod (5) and is located above the jig cover (2), and is used to drive the jig cover (2) to slide downward to compress the crystal head (100).
4. The device for testing the height of the spring (100a) of the crystal head (100) according to claim 1, characterized in that: The height-adjusting bracket (3) comprises: A linear drive mechanism, the linear drive mechanism being located on the side of the fixture base (1); A lifting plate (301), one end of the lifting plate (301) is connected to the driving end of the linear drive mechanism, and the other end extends to above the avoidance gap (201); Wherein, the object distance sensor (4) is mounted on the lifting plate (301).
5. The device for testing the height of the spring (100a) of the crystal head (100) according to claim 4, characterized in that: The linear drive mechanism comprises: vertical track (302); A longitudinal slide (303), one side of which is connected to the vertical track (302) in an up-and-down sliding manner, and the other side of which is connected to the lifting plate (301); A hand-tightening assembly is threadedly connected to the longitudinal slide (303) and is used to drive the longitudinal slide (303) to slide up and down relative to the vertical track (302).
6. The device for testing the height of the spring (100a) of the crystal head (100) according to claim 5, characterized in that: The hand-tightening assembly comprises: A hand-tightening knob (304), the hand-tightening knob (304) being located above the vertical track (302); A rotating screw rod (305) has an upper end fixedly connected to the hand-tightening knob (304) and a lower end threadedly connected to the longitudinal slide plate (303).
7. The device for testing the height of the spring (100a) of the crystal head (100) according to claim 6, characterized in that: The rotating screw (305) is rotatably connected to the vertical track (302) via a ball bearing.
8. The device for testing the height of a crystal head (100) spring (100a) according to claim 1, characterized in that: It also includes an alarm device electrically connected to the object distance sensor (4).
9. The device for testing the height of the spring (100a) of the crystal head (100) according to claim 8, characterized in that: The alarm device includes a flashing light (601) and / or a buzzer (602).